Foley United 384 Bedienungsanleitung
1
This book consists of two manuals:
The OPERATORS MANUAL which contains all the
information on operating and doing routine daily
maintenance on this equipment.
The ASSEMBLY and SERVICE MANUAL which is
used by the maintainence department to install the
equipment and to do all maintenance except routine
daily maintenance.
Setting the Standard With the
World's Most Valued Grinders.
384
MANUAL
BEDKNIFE GRINDER
2
W e are committed to:
Providing superior customer support, training,
and service.
Manufacturing the highest quality products at an
unequaled value.
Setting the industry standard by investing in
technological product innovation.
Manufacturing products specifically designed to
maintain original equipment manufacturers'
specifications.
Interacting with and supporting all original
equipment manufacturers.
Setting the Standard With the World's Most Valued Grinders.
3
384
MANUAL
BEDKNIFE GRINDER
OPERATORS
MANUAL
3847953 (7-03)
WARNING
Youmustthoroughlyread and understandthismanual
beforeoperatingtheequipment, paying particular
attentionto the Warning& Safetyinstructions.
4
SAFETY INSTRUCTIONS
Safety Awareness Symbols
are inserted into this
manualtoalertyoutopossible
Safety Hazards
. When-
everyouseethesesymbols,followtheirinstructions.
The
Warning Symbol
identifies special instructions
or procedures which, if not correctly followed, could
result in personal injury.
The
Caution Symbol
identifies special instructions
or procedures which, if not strictly observed, could
result in damage to or destruction of equipment.
1. KEEP GUARDS IN PLACE and in working
order.
2. REMOVE WRENCHES AND OTHER
TOOLS.
3. KEEP WORK AREA CLEAN.
4. DON'T USE IN DANGEROUS ENVIRONMENT
.
Don't use Grinder in damp or wet locations.
Grinder is for indoor use only. Keep work area
welllit.
5. KEEP ALL VISITORS AWAY
.
All visitors
should be kept a safe distance from work area.
6. MAKE WORK AREA CHILD-PROOF with
padlocks or master switches.
7. DON'T FORCE THE GRINDER. It will do the job
better and safer if used as specified in this
manual.
8. USE THE RIGHT TOOL. Don't force the Grinder
or an attachment to do a job for which it was not
designed.
9. WEAR PROPER APPAREL.
Wear no loose
clothing, gloves, neckties, or jewelry which may
get caught in moving parts. Nonslip footwear is
recommended. Wear protective hair covering to
contain long hair.
10. ALWAYS USE SAFETY GLASSES
.
11. SECURE YOUR WORK. Make certain that the
bedknife is securely fastened with the clamps
providedbeforeoperating.
12. DON'T OVERREACH.
Keep proper footing and
balance at all times.
13. MAINTAIN GRINDER WITH CARE. Follow
instructions inAssembly and Service Manual for
lubrication and preventive maintenance.
14. DISCONNECT POWER BEFORE SERVICING,
or when changing the grinding wheel.
15. REDUCE THE RISK OF UNINTENTIONAL
STARTING. Make sure the switch is OFF
beforeplugging in the Grinder.
16. USE RECOMMENDED ACCESSORIES.
Consult the manual for recommended
accessories. Using improper accessories may
cause risk of personal injury.
17. CHECK DAMAGED PARTS. A guard or other
part that is damaged or will not perform its
intended function should be properly repaired
or replaced.
18. NEVER LEAVE GRINDER RUNNING
UNATTENED. TURN POWER OFF. Do not
leave grinder until it comes to a complete stop.
19. KNOW YOUR EQUIPMENT. Read this manual
carefully. Learn its application and limitations as
well as specific potential hazards.
20. KEEP ALL SAFETY DECALS CLEAN AND
LEGIBLE. If safety decals become damaged or
illegible for any reason, replace immediately.
Refer to replacement parts illustrations in
Assembly & Service Manual for the proper
location and part numbers of safety decals.
21. DO NOT OPERATE THE GRINDER WHEN
UNDER THE INFLUENCE OF DRUGS,
ALCOHOL, OR MEDICATION
5
AVOID INHALATION OF DUST generated by grinding andcutting operations.
Exposuretodustmaycause respiratory ailments. Use approved NIOSH or
MSHArespirators,safetyglasses or face shields, andprotectiveclothing.
Provideadequateventilationtoeliminate dust, or to maintain dustlevelbelow
theThreshold. Limit Value for nuisancedust as classified by OSHA.
SAFETY INSTRUCTIONS
IMPROPER USE OF GRINDING WHEEL MAY
CAUSE BREAKAGE AND SERIOUS INJURY.
Grinding is a safe operation if the few basic rules listed below are followed. These
rules are based on material contained in the ANSI B7.1 Safety Code for "Use, Care
and Protection of Abrasive Wheels". For your safety, we suggest you benefit from
the experience of others and carefully follow these rules.
DO
1. DO always HANDLE AND STORE wheels in a
CAREFUL manner.
2. DO VISUALLY INSPECT all wheels before
mounting for possible damage.
3. DO CHECK MACHINE SPEED against the
established maximum safe operating speed
marked on wheel.
4. DO CHECK MOUNTING FLANGES for equal
and correct diameter.
5. DO USE MOUNTING BLOTTERS when
supplied with wheels.
6. DO be sure WORK REST is properly adjusted.
7. DO always USE A SAFETY GUARD
COVERING at least one-half of the grinding
wheel.
8. DO allow NEWLY MOUNTED WHEELS to run
at operating speed, with guard in place, for at
least one minute before grinding.
9. DO always WEAR SAFETY GLASSES or
some type of eye protection when grinding.
DON'T
1. DON'T use a cracked wheel or one that HAS
BEEN DROPPED or has become damaged.
2. DON'T FORCE a wheel onto the machine OR
ALTER the size of the mounting hole - if
wheel won't fit the machine, get one that will.
3. DON'T ever EXCEED MAXIMUM
OPERATING SPEED established for the
wheel.
4. DON'T use mounting flanges on which the
bearing surfaces ARE NOT CLEAN, FLAT
AND FREE OF BURRS.
5. DON'T TIGHTEN the mounting nut
excessively.
6. DON'T grind on the SIDE OF THE WHEEL
(see Safety Code B7.2 for exception).
7. DON'T start the machine until the WHEEL
GUARD IS IN PLACE.
8. DON'T JAM work into the wheel.
9. DON'T STAND DIRECTLY IN FRONT of a
grinding wheel whenever a grinder is started.
10. DON'T FORCE GRINDING so that motor
slows noticeably or work gets hot.
6
OPERATING INSTRUCTIONS
This machine is intended for manual reel mower bedknife grinding
ONLY. Any use other than this may cause personal injury and void
the warranty.
To assure the quality and safety of your machine and to maintain
the warranty, you MUST use original equipment manufactures
replacement parts and have any repair work done by a qualified
professional.
ALL operators of this equipment must be thoroughly trained
BEFORE operating the equipment.
Do not used compressed air to clean grinding dust from the
machine. This dust can cause personal injury as well as damage to
the grinder.
Grinder is for indoor use ONLY. Do not powerwash grinder.
Symbols for Read
Operators manual,
wear safety glasses,
disconnect power
before servicing, sharp
objects which will
cause injury and keep
visitors a safe distance
away.
TABLE OF CONTENTS
Safety Warnings ...................................................................................................... Page 4-6
GettingtoKnowYourGrinder .................................................................................. Page 6-10
GeneralOperating Information................................................................................. Page 11-14
OperatingInstructions.............................................................................................. Page 15-20
TopFaceGrinding ........................... Page 16-17
FrontFaceGrinding......................... Page 18-19
Grinding WheelClearance, Link Mounting ............................................................... Page 14
MountingBedkniveswithout Centering Holes .......................................................... Page 20
Symbol that operators and
visitors in the close proximity
must wear respirators or have
adequate ventilation systems
Symbol for caution relating
to RPM of the motor and
minimum safe rated RPM of
the grinding wheel.
Symbol for emergency
stopping the machine. Flip
the toggle switch to this
side.
Symbol for starting or running
the machine. Flip the toggle
switch to this side.
Symbolidentifying a panel,
cover, or area as having
live electrical components
within.
7
SPECIFICATIONS AND DAILY MAINTENANCE
DAILYMAINTENANCE
On a daily basis, clean the grinder by wiping all areas down.
On a daily basis, inspect the grinder for loose fasteners or components and tighten.
Contact your company's Maintenance Department if damaged or defective parts are found.
DO NOT USE COMPRESSED
AIR TO CLEAN GRINDING DUST
FROM THE GRINDER.
SPECIFICATIONS
Electrical Requirements.................... 120V 60 Hz 13-amp or 220 VAC 50Hz 7 Amp circuit
Net Weight ................................................................................................ 230 lbs [104 kg]
Shipping Weight ........................................................................................ 250 lbs [113 kg]
MaximumGrinding Length........................................................................ 34 in. [ 864 mm]
SoundLevel ................................................................................................Less than75 Dba
8
BASE
BLADE
SUPPORT
LOCKING
KNOBS
BLADE
SUPPORT
ROD
FIXED
CENTER
ASSY
LOCK
KNOB
FIXED
CENTER
ADJUSTABLE CENTER
LOCKRING
ADJUSTABLECENTER
VERTICALADJUST KNOB
MOTORANGLE
PROTRACTOR
MOTORVERTICAL
ADJUSTINGKNOB
ADJUSTABLE
CENTERBED-
KNIFEHOLD
ADJUSTMENT
MOTOR TILT
LOCKKNOB
GRINDINGWHEEL
GUARDLOCKKNOB
ON/OFFMOTOR
SWITCH
9
GETTING TO KNOW YOUR GRINDER
OPTIONAL TOOLS
Angle Finder (optional)
Measures the mounting angles of the bedknife and the
grinding wheel motor, so they can be matched (for
proper grinding angle). Has a magnetic base.
Wheel Guard Lock Screws
One thumb screw which holds the guard in
position. Loosen it to pivot the guard when the
wheel orientation is changed. See FIG. 3
THEHEADIS HEAVYANDMUST
BE SUPPORTED WHEN THE
LOCK IS RELEASED.
GRIND HEAD ADJUSTMENTS
1. Vertical handwheel
Movesthegrindingheadupanddown.
SeeFIG. 1
2. HorizontalAdjustment
Movesthegrinding head forward and back.
SeeFIG. 8
GRINDING HEAD
Head Lock Lever
Allowsyoutopivotthe complete grindinghead(wheel
and motor). See FIG. 2
THUMB
SCREW
VERTICAL
HANDWHEEL
HEADLOCK
LEVER
FIG.1
FIG.2
FIG.3
10
GETTING TO KNOW YOUR GRINDER (Continued)
FIXED BEDKNIFE SUPPORT
Handwheel locks the center in position on the base.
SeeFIG.4
MIDDLE SUPPORT
CENTER BEDKNIFE SUPPORT
- Lower Handwheel locks the center support in
position on the base. See FIG.
- Center Support Lock Handle Bedknife in
rotational position to the grinding wheel. See FIG. 5
ADJUSTABLE BEDKNIFE SUPPORT
- Lower Handwheel locks the CenterAssy in
position onAdjustable Base. See FIG. 6
- Side Handwheel for in/out positioning of the
center to the bedbar, with lock ring. See FIG. 6
- Horizontal and Vertical Knobs are adjusted for
Bedknife CentersAlignment. See FIG. 6
LOCK
HANDLE
LOWER
HANDWHEEL
SIDE
HANDWHEEL
HORIZONTAL
ADJUSTMENT
KNOB
ADJUSTABLE SUPPORT
VERTICAL
ADJUSTMENT KNOB
LOWER
HANDWHEEL
LOCKRING
FIG.4
FIG.5
FIG.6
FIXED SUPPORT
DIAMOND DRESSER
OPTIONALDiamond Dresser allowsyou todress the
grinding wheel to remove any buildup. See page 13
for more information. See FIG. 7
FIG.7
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