Francis Searchlights FR 230 Bedienungsanleitung

FR 230 Searchlight

User Information

FR 230 Searchlight i

Contents

Page

USER INFORMATION FOR FR 230 SEARCHLIGHT

INTRODUCTION.......................................................................................1

SAFETY PRECAUTIONS ...........................................................................1

TECHNICAL DATA ...................................................................................2

UNPACKING INSTRUCTIONS.....................................................................2

INSTALLATION INSTRUCTIONS..................................................................3

Safety Precautions...........................................................................3

Preparing the Mounting Position......................................................3

Mounting the Searchlight .................................................................3

Power Supply Requirements............................................................3

OPERATING INSTRUCTIONS.....................................................................4

Setting to Work ................................................................................4

Testing.............................................................................................5

FAULT FINDING ......................................................................................6

Fault.................................................................................................6

Remedy ...........................................................................................6

MAINTENANCE AND SERVICING REQUIREMENTS .......................................7

SPARE PARTS LISTS

BARREL ASSEMBLY ................................................................................8

LAMPHOLDER.........................................................................................9

DECK MOUNT ......................................................................................10

DECK PEDESTAL MOUNT ......................................................................11

CABIN TRAINER MOUNT........................................................................12

CABIN PEDESTAL TRAINER MOUNT........................................................13

SEAL KITS ...........................................................................................14

SPARE PARTS ORDERING .....................................................................15

PARTS DISPOSAL.................................................................................15

SALES AND SERVICE ............................................................................15

GUARANTEE ........................................................................................15

FR 230 Searchlight 1

User Information for FR 230 Searchlight

It is imperative that this manual is

read carefully before installing or

using your equipment. For your

future reference this manual

should be kept in a safe place.

Introduction

Thank you for specifying a product

from the Francis Searchlights Ltd

range. All Francis products are

designed to give complete customer

satisfaction and are manufactured to

the highest engineering standards in

order to ensure optimum performance

and service life.

The Francis FR Series Searchlights

combine design features proven over

many years of service in the most

hazardous conditions in both marine

and land installations.

In order to prolong the life and

performance of your product, we

recommend that you only specify

Francis Searchlights spare parts. This

will also ensure that any warranties

on your equipment will not be

invalidated. Information on spares

ordering and parts is provided in this

manual.

Should you ever need to contact

Francis Searchlights Ltd. regarding

your equipment, please quote the

Product Serial Number at all times.

Please complete the following boxes

for your future reference purposes.

Product

Number Serial Number

Safety Precautions

The following instructions must be

adhered to in order to ensure a safe

working environment and the safety of

the user.

Note: When manoeuvring the

searchlight into its fixing

position, suitable lifting

points must be chosen in

order to prevent damage

to the equipment or

personal injury.

Prevent rain, snow, condensation

and water droplets from contacting

the lamp as this may cause bulb

failure, and possible shattering;

Quartz halogen lamps run with a

high internal pressure in excess of

atmospheric. Whilst the

construction is inherently strong,

there is a slight risk of the lamp

shattering;

Never look directly into an

illuminated searchlight as this may

cause severe damage to eyesight.

If it is necessary to inspect a lamp

whilst in operation, always wear

suitable protective goggles;

FR 230 Searchlight 2

Should it be necessary to examine

the lamp with the front bezel

removed, always use a protective

shield to ensure a safe working

environment;

Never attempt to clean the lamp

when in use;

Searchlights get hot. Never touch

the unit when lit and always allow

at least ten minutes for cooling

down after turning off;

Ensure the lamp has cooled

sufficiently before removal. During

the cooling down period avoid

mechanical or thermal shock to

the lamp as this may cause

shattering;

If undue force appears necessary

to remove the lamp, the

equipment should be inspected by

a competent person, or contact

the manufacturer;

When breaking a lamp for

disposal, care must be taken to

ensure that the fragments are

safely contained. Precautions

must be taken against flying glass

and other fragments. This

operation should be performed

outdoors or in a well ventilated

area. In ALL cases reference

should be made to the lamp

manufacturers instructions packed

with the lamp;

Due to the vast range of lamps

available, it may appear possible

that more powerful lamps can be

used in the equipment for which it

was designed. Even when the unit

will physically accept a higher

wattage lamp, this substitution is

not recommended as it could be

dangerous.

Technical Data

Voltage

(V) Range

(M) PBCP

(x1000) Divergence

(°) Watts

(W) Lamp

Cap

12 643 414 2 100 GX6.35

24 784 614 2 150 GX6.35

120 912 832 4.9 300 GX6.35

240 888 790 4.9 300 GX6.35

Unpacking Instructions

Care should be taken when

unpacking the searchlight, so as not

to cause damage to the equipment or

cause personal injury. A visual

inspection of the equipment should be

conducted to check for damage

during transit or damaged lamps.

Enclosed in the packing is the flange

sealing gasket. This should be

retained for installation purposes.

FR 230 Searchlight 3

Installation Instructions

The following instructions should be

read and fully understood prior to

installing the equipment to ensure

correct procedures are followed and

all safety precautions are observed.

Note: If the equipment has

been in storage for a

considerable time, it is

advisable to conduct a

routine maintenance

check on all parts before

installation.

Safety Precautions

This equipment should not be

connected to an electrical supply

before being installed. Installation

procedures should be adhered to in

order to ensure a safe working

environment and reduce the risk of

damage or injury.

Preparing the Mounting

Position

Using the template provided mark out

and drill the fixing holes through the

deck or cabin roof. In the case of

cabin control models, a centre hole is

also required to allow the mechanism

to pass through.

Mounting the Searchlight

Fit the ‘O’ ring in position and bolt the

searchlight base securely down. On

an uneven surface it is necessary to

use a suitable sealant, such as

silicone, in order to ensure a weather

proofed joint.

For cabin control models it is

necessary to remove the underdeck

control assembly prior to installation.

Using the allen key provided, the five

grubscrews on the underdeck

mechanism should be loosened to

allow the underdeck control assembly

to be removed. The outer tube can

then be positioned through the centre

hole. The searchlight base can then

be securely fixed as stated above.

Upon installation, re-assemble the

underdeck control mechanism,

ensuring that the grubscrews are

secure and the mechanism operates

correctly.

Power Supply Requirements

For safety purposes, only competent

personnel should perform the

electrical installation. All equipment

should be installed to current

Electrical Regulations and Standards.

In order to obtain maximum light

output from the searchlight, it is

essential that the full operating

voltage of the lamp fitted is applied to

the lampholder contacts.

Method of Electrical Connection

Disconnect the supply before working

on the electrical system.

The searchlight must be connected to

a fused electrical supply, using

suitably sized cable.

If the searchlight is positioned a

considerable distance from the

supply, provision must be made in the

cable size in order to overcome the

voltage drop. The following table

should be used for indication only.

12v 100w

Cable Size Max

1.5mm22 M

2.5mm2 3 M

4mm2

5 M

6mm2

7 M

10mm2

12 M

FR 230 Searchlight 4

24v 150w 250w

Cable Size Max Max

1.5mm25 M 3 M

2.5mm2 8 M 5 M

4mm2

13 M 8 M

6mm2

20 M 12 M

10mm2

34 M 20 M

120v 300w

Cable Size Max

1.5mm213 M

2.5mm2 21 M

4mm2

32 M

6mm2

50 M

10mm2

84 M

230v 300w

Cable Size Max

1.5mm224 M

2.5mm2 39 M

4mm2

62 M

6mm2

96 M

10mm2

161 M

Whenever possible cable terminations

should be made below deck and with

approved terminal devices.

If a spare auxiliary fuse or circuit

breaker is not available, one of the

correct type and rating should be

fitted and connected to a positive

supply. It is advisable to locate a bus

bar or main connection and avoid any

direct connection to the supply.

When wiring the negative supply, the

direct connection to a battery or

supply, or metal hull/object, should be

avoided. It is advisable to use a

suitable commoning block or

connection.

For ease of use a single pole switch,

of the appropriate rating, should be

fitted in a convenient location. All

cable lengths should be kept to a

minimum.

Operating Instructions

This equipment is designed for use

out of doors, in free air.

Never place anything on, or cover, the

searchlight when in operation as this

may present a hazard.

The searchlight can be positioned

using the elevation and baseplate

lockwheels. When in the desired

position the lockwheels must be

securely fastened to prevent damage.

The beam of the searchlight can be

adjusted to give a variety of ‘spreads’.

Using the focus knob underneath the

searchlight barrel the beam can be

moved from ‘spot’ to ‘flood’ positions.

The searchlight is fitted with an IP66

Drainage Plug to allow efficient water

draining should any ingress occur.

The Breather Unit at the rear of the

searchlight ensures a steady airflow

to prevent any vacuum forming within

the barrel.

After use, the searchlight should be

returned to the horizontal position in

order that a level plane is provided to

allow for any water drainage.

Note: This product should not

be used for any purpose

other than for which it

was designed. Any

modifications to the

product should not be

undertaken before

consulting the

manufacturer or agent.

FR 230 Searchlight 5

Setting to Work

Safe service in use necessitates

the strict observance of the

following precautions.

Any article fabricated from quartz or

glass is inherently fragile and care

should therefore be taken at all times

when handling lamps.

Eye protection must be worn when

handling lamps that have been

removed from their packaging

materials. The protective sleeve

should not be removed from the lamp

for safety reasons as there is a

remote possibility of the lamp

shattering violently, especially if it is

submitted to mechanical shock or

vibration.

Quartz lamps should not become

contaminated with oils, grease or

come into contact with skin.

When fitting the lamp:

Always isolate the equipment from

the supply before inserting a lamp;

Ensure the circuit is suitably

fused;

Ensure that the lamp is of the

recommended type and rating;

Check the lampholder is in good

condition. If the contacts show any

sign of corrosion the lampholder

should be replaced;

Check that the lampholder is in a

good dry condition. Never allow

water to collect in the lamp fitting

or come into contact with the

lamp.

To fit the lamp:

Loosen all the thumbscrews on

the front of the searchlight,

allowing the bezel and glass to

hang clear on the captive bolt;

For easier access the light shield

may be removed by firstly undoing

the centre screw;

Cut open one end of the protective

sleeve surrounding the lamp;

Using the sleeve to prevent the

fingers coming into contact with

the lamp, position the two lamp

pins above the holes in the

lampholder;

Gently push the lamp into the

lampholder and discard the

protective sleeve;

Replace the light shield, fixing the

centre screw in position;

Position the front bezel onto the

searchlight and tighten the

thumbscrews until hand tight.

Testing

Upon correct installation and

connection to an electrical supply, the

equipment can be tested in order to

ensure it's correct performance. This

work must be carried out by a

competent person with some

knowledge of electrical equipment.

Equipment required:

Multi-meter with leads;

Ammeter.

Using the equation P=VI the

approximate power output of the

equipment can be calculated in the

following way:

FR 230 Searchlight 6

Using the multi-meter take a

voltage reading;

Using the Ammeter, take an amps

reading from the live cable to the

lamp;

Multiply these values together to

give an approximate wattage.

For Example:

Using a 240v 1000w Tungsten

Halogen lamp,

Voltage reading : 240v

Amps reading: 4 amps

Therefore:

Wattage = 240 x4 = 960 watts.

Fault Finding

If a fault occurs the following

procedures should be adopted. Any

work to be carried out should be

conducted by a competent person. A

multimeter should be used for fault

finding purposes.

Fault

Lamp Fails to light

Causes

1) Power not supplied

2) Fuse blown

3) Failed lamp

Remedy

1) Check voltage at supply/battery. If

necessary recharge battery. If

supply is not present fault is at

customer supply. If power is

present, see remedy 2.

2) Check fuse for visual failure. If

none noticeable check fuse for

continuity. If fuse found to be

faulty, replace with new part. If

found to be working correctly see

remedy 3.

3) Firstly, check supply at lampholder

connecting block (within

searchlight barrel). If supply

present, disconnect unit from

power supply before removing

lamp. If noticeable damage to

filament is present, the lamp will

have failed. The lamp can also be

checked using a multimeter for

continuity of the filament. Replace

new lamp following all precautions

mentioned previously and lamp

manufacturers instructions.

FR 230 Searchlight 7

Maintenance and

Servicing Requirements

In order to prolong the service life and

performance of your searchlight, the

following maintenance guidelines are

recommended:

Maintenance checks should be

conducted before every voyage or

every three months;

Before checking, disconnect the

equipment from the supply;

Visually check the condition of the

equipment;

Any major or minor structural

damage or defect should be

rectified immediately;

After inspection it may be

necessary to clean the inside of

the searchlight. The following

procedure should be adhered to:

Remove the front bezel;

Clean the front glass inside

and out using a proprietary

glass cleaner or metal polish;

Clean the reflector, if required;

Check the rubber reflector

mounting pads. If signs of

corrosion or damage are

evident, replace as necessary;

Ensure the lampholder is free

from corrosion or damage;

Check the earthing point for

conductivity;

Check lampholder assembly

for signs of damage or wear. If

required apply a little grease to

the focus assembly;Upon

completion of these checks,

the searchlight should be

tested for full working order

(approximately 15 minutes);

Every six months the external

movement mechanisms, i.e.

lockwheels, elevation and pan

mechanisms, may be lightly

lubricated.

Note: It is advisable to check

all seals and gaskets for

degradation. If

replacement is necessary

the kit numbers are

quoted in the back of the

spares lists.

FR 230 Searchlight 8

Spare Parts Lists

Barrel Assembly

Item No. Description Part No. No. Off

1 Front Bezel Assembly C14327-01 1

2 Front Bezel C10597-38 1

3 Front Glass C08865-00 1

4 Front Glass Gasket C08835-00 1

5 Reflector C06675-00 1

6 Screw M5 x 8 Pan Hd. C10140-00 3

7 Washer M5 S/C Spring C09231-00 3

8 Barrel Sub-assembly C16886-01 1

9 Fluted Nut C08812-22 3

10 Mirror Clip Sub Assembly C10055-01 3

11 Screw M5 x 6 Pan Hd. C15258-00 3

12 Drainage Plug C20070-00 1

13 Breather Unit Assembly C22268-01 1

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