Frigomat TAYLOR IC135 Series Gebrauchsanweisung
Serie-Series-Serie
C 135 01
MACCHINE MULTIFUNZIONE ELETTRONICHE
ELECTRONIC MULTI-FUNCTIONAL MACHINES
ELEKTRONISCHE MULTIFUNKTIONSMASCHINE
MANUALE D’USO E
MANUTENZIONE
OPERATING INSTRUCTIONS
AND MAINTENANCE
GEBRAUCHSANWEISUNG
UND
WARTUNGSHANDBUCH
1 - ENGLISH
Congratulations on purchasing a TAYLOR machine.
The present manual, supplied together with the machine, is an integral and essential part
of the machine and shall be delivered to the final user. Before performing any kind of
operation, it is recommended to carefully study the reported instructions, as only a careful
reading allows you to get the highest performance from your machine. The following pages
report all information necessary to correctly install, commission, adjust and service your
machine. TAYLOR reserves the right to carry out all changes necessary to improve its
product or manual without prior notice and to insert them in the subsequent issues.
ENGLISH - 2
The machine is covered by warranty according to the conditions reported in the
“WARANTY CARD “ enclosed to the machine, which shall be duly filled up and sent back
to:
FRIGOMAT s.r.l., via 1° Maggio 26862 GUARDAMIGLIO (LODI) – ITALIA
Please write your machine serial number in the following field
Serial number
Distributor’s stamp
IMPORTANT
We recommend carefully reading this manual before using your TAYLOR machine.
In your own interest, pay close attention to the following warnings:
The non-observance of this warning can jeopardize the user’s health and/or the
correct operation of the machine.
Carefully comply with these warnings to obtain the maximum performances possible
from the machine.
3 - ENGLISH
INDEX
1. TRANPORT, HANDLING AND STORAGE ………………………………. 4
1.1 Preliminary inspection ………………………………………… 4
1.2 Machine unpacking ………………………………………… 4
1.3 Packing dimension ………………………………………… 4
2. MARKINGS AND GRAPHICS ………………………………………… 5
3. INSTALLATION ………………………………………… 7
3.1 Field of use ………………………………………… 7
3.2 Limits of use ………………………………………… 7
3.3 Machine outfit ………………………………………… 7
3.4 Commissioning ………………………………………… 7
4. SAFETY DEVICES ………………………………………… 10
5. OPERATION ………………………………………… 11
5.1 Commands ………………………………………… 11
5.2 Boiler control panel ………………………………………… 12
5.3 Batch freezer control panel ………………………………………… 14
5.4 Mixtures heating cycles ………………………………………… 16
5.4.1 Automatic cycle 85°C…….. ………………………………… 17
5.4.2 Semiautomatic cycle ………………………………………… 18
5.4.3 Chocolate cycle ………………………………………… 19
5.4.4 “Mixture protection” function ……………………………… 20
5.5 Hot mixture extraction ………………………………………… 21
5.5.1 Pouring into batching cylinder ……………………………… 21
5.5.2 Pouring into a different container ………………………… 22
5.6 Batching and cooling cycles ………………………………………… 23
5.6.1 Ice cream production with consistency control ..……….. 24
5.6.2 Ice cream production with time control ..……….. 25
5.6.3 Water ice production with consistency control ………… 26
5.6.4 Water ice production with time control ………… 27
5.6.5 Cooling creams and other pastry products …..……. 28
6. MAINTENANCE ………………………………………... 29
6.1 Routine maintenance ………………………………………… 29
6.2 Extraordinary maintenance ………………………………………… 34
6.2.1 Programming of MEB-NEW electronic board …. ………… 35
6.2.2 Consistency set on batch freezer board ………………… 37
7 TROUBLE-SHOOTING INSTRUCTIONS ………………………………… 39
7.1 Batch freezer alarm management ………………………………… 39
7.2 Boiler alarm management ………………………………………… 40
7.3 Trouble-shooting ………………………………………… 41
8. APPENDICES ………………………………………… A1
8.1 Technical data ………………………………………… A1
8.2 Refrigerant circuit diagrams ………………………………………… A2
8.3 Wiring diagram ………………………………………… A3
8.4 Spare parts ………………………………………… A4
ENGLISH - 4
1 TRANSPORT, HANDLING AND STORAGE.
1.1 PRELIMINARY INSPECTION
The machine travels at the customer’s risk. In case packing is damaged, immediately
inform the carrier.
Immediately inform the carrier also in case of damage to the machine, even if you open
the packing a few days after the delivery.
It is always advisable to accept the goods SUBJECT TO INSPECTION.
The equipment should be handled with great care: falls and shocks can damage it without
showing external damages.
1.2 MACHINE UNPACKING
For a correct machine unpacking, carefully follow the instructions hereunder reported:
in case of carton packing on wooden frame:
•Remove the strap fixing the carton to the bottom and take the packing off from the top.
In case of wood case:
•Remove the case upper side and the side walls by means of a nail drawer, pay
attention not to disperse the nails and the wood splinters;
•Remove the plastic bag and put it in a safe place;
•Unscrew the machine side panels by means of a cross and/or cut screw-driver;
•Turn out the screws fixing the packing lower side by means of a 17mm wrench;
•Remove the packing lower part, lift the machine and hook it up to the lifting points
specified on the frame with the symbols;
•Reposition the side panels
The packing shall be stored in a dry place, out of children’s reach. It can be used again, if
correctly preserved, for a possible transfer of the machine.
The storing temperature shall range between -25 and +55 °C.
Humidity shall range between 30 and 95%.
Packing elements such as plastic bags, nails, expanded polystyrene, cartons, etc. must be
left out of children’s reach.
1.3 Packing dimensions
CASE
MODEL SIZES (CM) WEIGHT (KG)
C 135 96 x 52 x h. 162 240-290
5 - ENGLISH
2. MARKINGS AND GRAPHICS
Never touch the machine with hands and tools during production or maintenance and
cleaning operations, without making sure that the machine is in STOP position, the main
switch is off and/or the multipolar plug disconnected.
TAYLOR declines any liability for accidents deriving from an improper use of the machine
due to the non-compliance with the above-mentioned recommendations.
The machine is provided with a plate and some pictograms, which together with the
present manual allow using the machine in safer conditions.
Machine data plate
The adhesive label located on the back of the
machine allows identifying the model and reports the
following indications:
Manufacturer’s name and address; Machine model
and version; Serial number; Rated electrical
characteristics; Type and weight of employed Freon;
Manufacturing year.
Indication
Points of application of lifting devices.
The following plate is placed on the four sides of the
frame lower part and shows the points where lifting
hooks shall be positioned in order to perform this
operation in safe conditions. By means of a cross
screwdriver unscrew the two side panels and then
position the lifting devices into the relevant points.
Make sure that they cannot accidentally come out
during lifting operations..
Attention!
Maintenance allowed to qualified personnel only.
The following plate placed on the machine back
panel forbids extraordinary maintenance operations
and/or repairs delegating them to authorized people
only, whose address is indicated in the provided
space.
ENGLISH - 6
Attention!
Do not touch with hands.
The following plate placed on the back of air-cooled
machines shows that cleaning operations on the heat
exchanger shall be carried out only by means of a
brush or an exhauster.
Attention!
High voltage inside, danger of fulguration.
The following plate is placed on the electric box
cover and warns the operator that in no case the
cover must be removed avoiding this way the risk of
lethal fulguration. Also in this case, maintenance
operations on internal components must be
performed by authorized personnel only.
7 - ENGLISH
3. INSTALLATION
3.1 FIELD OF USE
The multi-purpose machines of the C 135 series are specifically designed and built for the
cooking, cooling and batching cycles of ice cream mixtures and pastry products.
3.2 LIMITS OF USE
Never use the machine with variable supply voltage and/or more than +/- 10% of the value
showed in the nameplate or when the power cable is damaged;
Do not use the machine for purposes different from the ones indicated in the present
manual;
Do not use the machine in explosive environment;
Do not wash the machine with high-pressure jets of water or poisonous substances;
Do not expose the machine to excessive heat or humidity;
Do not use completely unbalanced mixtures and/or quantities not in compliance with the
specifications reported on the packing.
3.3 MACHINE OUTFIT
- Cleaning rod
- Stiff paddle
- Mixer scraping blades
- Centering device plugs
- Spring Kit
- Kit O-ring
- Mixer stuffing box
- Gasket dismantling tool
- Transparent hopper cover
- Lubricator
- Manual of use and maintenance
- Conformity declaration
- Warranty
3.4 COMMISSIONING
Bring the machine to the place of employment and check that everything is all right as far
as installation concerns:
Power supply;
Water supply;
Suitable run-off pit for water.
•Lock the machine by means of the apposite lever located on the front wheels;
•Place the machine far from walls or other obstacles (at least 10 cm sideways and 30 on
the back). In case the machine is provided with water-cooled condenser, the distance
between the wall and the back panel can be reduced to 10 cm.
•Make sure that the supply voltage and power comply with the values reported on the
rating plate placed on the back panel;
•Connect the machine to the mains; upstream the machine, arrange an omnipolar main
switch with minimum contact opening equal to 3 mm and adequate power, interlocked
with fuses to allow plugging and unplugging at open circuit.
•Connect the power cable to a type-approved plug: the power cable shall be well
stretched, to avoid rolling and overlapping. It shall not be exposed to possible shocks or
tampering; attempts and far from liquids, water and heat sources. It shall not be
damaged, otherwise make it be replaced by qualified personnel with another section
ENGLISH - 8
and type 5G4 H07RN-F (for version 400 V), 5G6 H07RN-F (for version 220-230/3)
before connecting the machine to the mains.
•Arrange the connection of the yellow-green wire to a good earth connection.
•Put the machine metallic parts to earth by means
of the apposite equipotent fastening screw
located on the back under the frame and marked
by the symbol showed on the left.
•Make sure that the water supply system is
provided with sufficient pressure for a correct
operation of the condensing system. A residual
pressure ranging between 1 bar and 3 bar is
considered suitable.
•Connect the condensing water inlet hose to the
inlet showed in the picture by means of a rubber
hose Ø1/2”. Interpose a cut-off cock at the
operator’s reach.
•Connect the condensing water outlet hose to the
outlet showed in the picture by means of a hose
connector Ø1/2” and bring it to the discharge.
•Both for inlet and outlet connections it is
advisable to make use of linenized hoses suitable
to withstand pressures up to 10 bar and apposite
hose clamps DIN 3017.
•The water outlet hose shall have a min.
inclination of 3 cm for each meter of length.
•In case of water condensing it is necessary to
check that the water valve works correctly.
•After both inlet and outlet hoses have been
connected, open the cut-off cock and make sure
that the discharge does not leak liquid when the
machine is not working. If this is the case, apply
to a qualified customer service.
•After the main switch has been turned on press
the “SEMIAUTOMATIC” button to start up the
compressor motor. After a few seconds the
condensing water shall regularly come out of the
outlet hose end at a temperature of 35°C. Press
STOP to stop the machine.
•Verify the correct rotation direction of the mixer
motor: power the machine, press the “MIXING”
button and check through the hopper grid that the
mixer is rotating counter-clockwise. If the rotation
direction is not counter-clockwise exchange the
two wires of the feeder between themselves.
•Press pushbutton STOP to stop the machine. Avoid idling the machine for a long time.
9 - ENGLISH
•When the machine is on STOP unlock the door by
lifting the lever and then rotate to the left.
•Slide out the mixer, check and lubricate the mixer
stuffing box with lubricant (supplied) .
•The ideal temperature shall range between 15° and
35°C.
•The ideal humidity shall range between 30 and 60%.
TAYLOR declines any liability for damages to persons and/or things due to a wrong
installation and/or the non-compliance with the industrial accident prevention standards.
Never touch the machine with hands, both when it is on duty and during cleaning and
maintenance operations, without making sure that the machine has been stopped by
means of pushbutton STOP and the main switch has been turned off. Never clean the
machine by means of high-pressure jets of water. Never close the cut-off cock while the
machine is running. Pay attention not to damage the power cable: if it is damaged, have it
replaced.
In case the machine provided with water-cooling is left at a room temperature inferior to
0°C, it is necessary to run off all water present inside the condenser before starting up the
machine.
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