Fromm AP210 Gebrauchsanweisung

INSTRUCTION AND MAINTENANCE MANUAL

Trolley with Hopper AP210

50.2072

Important:

Read this document carefully before

installing and using this machine

Instruction Manual

REV. 00

Hopper System for AP210

Page 2 of 17

INDEX

1PRELIMINARY REMARKS..................................................................................... 3

1.1 USING THE MACHINE............................................................................................... 3

1.2 TECHNICAL ASSISTANCE AND MACHINE MAINTENANCE ........................................................ 4

2INTRODUCTION .................................................................................................. 4

3GENERAL SAFETY INFORMATION........................................................................ 4

4MACHINE TECHNICAL SPECIFICATIONS ............................................................. 5

5MACHINE ASSEMBLY........................................................................................... 6

5.1 HOPPER ASSEMBLY ................................................................................................. 7

5.1.1 PHASE 1 –assembling the tubing................................................................. 7

5.1.2 PHASE 2 - assembling the top ..................................................................... 8

5.1.3 PHASE 3 - assembling the photocell and feeder ........................................... 10

5.2 INSTALLING THE HOPPER SUPPORT STRUCTURE .............................................................. 13

5.3 POSITIONING THE HOPPER...................................................................................... 14

6POSITIONING THE STABILIZERS ...................................................................... 16

7VERIFICATIONS TO BE PERFORMED BEFORE STARTING THE MACHINE ............ 17

7.1 ENVIRONMENTAL CONDITIONS.................................................................................. 17

7.2 LIGHTING CONDITIONS .......................................................................................... 17

Instruction Manual

REV. 00

Hopper System for AP210

Page 3 of 17

1PRELIMINARY REMARKS

Manufacturer identification:

CO.ME.SA. SRL

Via Mazzini 40

50050 Gambassi Terme (FI)

The machine is being marketed by the FROMM Group:

FROMM HOLDING AG

FROMM AIRPAD AG

Hinterbergstrasse 26

CH - 6330 Cham Switzerland

Tel. 0041 41 741 57 41 Fax 0041 41 741 57 60

E-mail [email protected]

FROMM also provides technical assistance and maintenance. For additional

information, please contact your authorized Dealer:

In order to improve performance and safety, CO.ME.SA. SRL may

make technical modifications to its products without advance

notice.

In the event that this manual is lost, please contact your authorized Dealer to

receive another copy.

1.1 Using the machine

This machine was designed and built specifically to feed, collect and distribute

air pillows for packaging using single-layer 20-50 micron PE/PE and PE/PA

folded film from FROMM. The use of this machine is reserved for professional

operators who have received appropriate instructions and training.

Instruction Manual

REV. 00

Hopper System for AP210

Page 4 of 17

Inappropriate use of the machine will immediately void all

contractually-agreed warranty rights and may constitute a potential

risk to individuals and property.

1.2 Technical assistance and machine maintenance

All technical assistance operations, preventive maintenance or breakdown

repair operations not described in this manual must be performed by

employees of the authorized Dealer or by personnel previously authorized by

this Dealer.

Failure to follow these instructions shall immediately void all

contractually-agreed warranty rights.

2INTRODUCTION

This document contains instructions on machine installation and startup.

Spare parts must be obtained directly from your authorized Dealer.

FROMM is always available to provide assistance to its Customers and

reiterates the fact that failure to follow the instructions provided in this

document will void the machine warranty.

In order to correctly use this machine, basic definitions for risk assessment and

safe design should be considered:

3GENERAL SAFETY INFORMATION

Do not attempt to assemble the machine without having

carefully read this Manual.

Users must always comply with the local health and safety

legislation that is applicable in the country in which the

machine is installed.

Failure to comply with the information provided in this

Manual will release CO.ME.SA.SRL from liability.

Instruction Manual

REV. 00

Hopper System for AP210

Page 5 of 17

Photocell

Trolley

Wheels

with brakes

Upright

Stabilizer

Hopper

Brackets

Feeder

4MACHINE TECHNICAL SPECIFICATIONS

The machine consists of:

Trolley on wheels (rear wheels feature brakes), featuring telescopic

stabilizer bars;

Upright;

Basket support brackets;

Hopper (pad collecting basket);

Feeder (supplied with the AP210);

Photocell

Figure 1

The machine overall dimensions are provided in mm in the Figure; total weight

in this configuration shown is 73 kg.

Instruction Manual

REV. 00

Hopper System for AP210

Page 6 of 17

5MACHINE ASSEMBLY

The machine is fitted on a platform that measures 1200 x 800. Packaging

consists of a cardboard box that is secured to the platform for stability.

The total weight of the machine and its packaging is 88 Kg.

Figure 2

After the external packaging has been removed, the machine appears as

shown in Figure 3.

Figure 3

Instruction Manual

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Hopper System for AP210

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Machine assembly phases are described below.

5.1 Hopper assembly

The Hopper is delivered partly preassembled.

The Hopper structure is composed of:

Base with preassembled net;

Top frame;

Tubing to connect the base and the top.

The photocell and the feeder are also integral parts of the Hopper and are

supplied with the machine.

5.1.1 PHASE 1 –assembling the tubing

Place the base and its net on a flat surface, insert the tubing in the

appropriate connectors beginning on the photocell side, making sure that the

notches on the lower section are facing the photocell cord. Ensure that the

net is outside the frame created by the tubing and that it is taut.

Figure 4

Fit the remaining tubing, leaving the machined parts facing upward and

oriented in the appropriate direction to receive the net seams (see Figure 7).

Tighten the clamps as the tubing is inserted in the base.

Tubing –

photocell

side

Tubing

connector

Notching

Instruction Manual

REV. 00

Hopper System for AP210

Page 8 of 17

5.1.2 PHASE 2 - assembling the top

Slide the net down with the seams against the tubing.

Figure 5

Figure 6

Instruction Manual

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Hopper System for AP210

Page 9 of 17

When the net is fully taut, fit the corner seams in the slots made in the tubing.

Figure 7

Position the top, making sure to pass the photocell and feeder connector

through to the opposite hole.

Figure 8

Fully tighten the clamps and insert the net seams in the appropriate slots.

Figure 9

Instruction Manual

REV. 00

Hopper System for AP210

Page 10 of 17

5.1.3 PHASE 3 - assembling the photocell and feeder

Position the photocell (on which a clamp has been preinstalled) and secure it

with a nut. Insert the connecting connector.

Figure 10

Figure 11

Position the feeder and attach it to the Hopper by inserting the screws in the

appropriate holes and securing them with the nuts (see Figure 11).

Lock nut

photocell clamp

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