Fromm P328 M Bedienungsanleitung

SERVICE MANUAL

BATTERY - POWERED

PLASTIC STRAPPING TOOL

MODEL

P328 M/HA / P328 A/A

P328.sen.fm/MAS/© 02.16

Manual for authorized dealers and service points

Purchase at Allstrap (866) 779-2673

1. SERVICE MANUAL P328 M/HA / P328 A/A

2. DRAWINGS P328 M/HA / P328 A/A

3. SPARE PARTS LISTS P328 M/HA / P328 A/A

Type independent spare parts

Type dependent spare parts

4. MANUAL P328 M/HA

Technical Data

Chart of Types

Exchange of wearing parts

5. MANUAL P328 A/A

Technical Data

Chart of Types

Exchange of wearing parts

6. SERVICE MANUAL P329 M/HA / P329 A/A

7. DRAWINGS P329 M/HA / P329 A/A

8. SPARE PARTS LISTS P329 M/HA / P329 A/A

Type independent spare parts

Type dependent spare parts

9. MANUAL P329 M/HA

Technical Data

Chart of Types

Exchange of wearing parts

10. MANUAL P329 A/A

Technical Data

Chart of Types

Exchange of wearing parts

11. NEWS

12. NOTES

1-2

INDEX PAGE

1.1 ACCESSORIES 1-3

1.1.1 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

1.1.2 Battery chargers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

1.1.3 Battery tester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

1.1.4 Memory reader for circuit board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

1.1.5 Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

1.1.6 Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

1.2 TECHNICAL DETAILS 1-4

1.2.1 Strap tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

1.2.2 Electric schematic Semi Automatic ELS.1082 . . . . . . . . . . . . . . . . . . . . . . . . 1-5

1.2.3 Connecting plan Semi Automatic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

1.2.4 Electric schematic Automatic ELS.1083 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

1.2.5 Connecting plan Automatic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

1.3 CONVERSION PARTS P328 1-7

1.4 PERIODIC MAINTENANCE AND CONTROL 1-8

1.4.1 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

1.4.2 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

1.4.3 Battery test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

1.4.4 Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

1.4.5 Lubrication rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

1.4.6 Glueing rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

1.4.7 Assembly information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13

1.5 RECOMMENDED SPARE PARTS 1-20

1.6 MAINTENANCE PLAN P328 1-21

1.7 ACCESSORY TOOLS 1-22

1.8 USE OF ACCESSORY TOOLS 1-23

1.9 ORDERING SPARE PARTS 1-29

1.9.1 Ordering manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-29

1.9.2 Ordering address. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-29

1.9.3 Finding out of the tool type (item number), the serial number

and the version number: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30

1.10 SERVICE ADDRESS 1-30

1.11 CHART OF TYPES 1-30

1.11.1 Chart of types P328 M / HA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30

1.11.2 Chart of types P328 A / A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30

Purchase at Allstrap (866) 779-2673

1-3

1.1 ACCESSORIES

1.1.1 Battery

Use only original Fromm batteries N5.4349 (Li-Ion).

1.1.2 Battery chargers

The battery charger must be ordered separately according to the table mentioned below.

(..) = an adaptor N52.2102 is required.

1.1.3 Battery tester

Information to the Battery tester you will get by FROMM System GmbH.

(see 1.10 SERVICE ADDRESS)

1.1.4 Memory reader for circuit board

To re ad t he m emory i nf or ma ti o n of t he t oo ls c i rc ui t bo ar d the reader N 7. 51 54 c an b e or de re d.

With this the following data could be read:

• software version

•dateofsoftware

• strapping cycles

• calibration current

1.1.5 Suspension

When working stationary the strapping tool can be suspended at a spring loaded balancer by using a

suspension bracket.

For working in normal position a stiff suspension bracket with screws and washers can be ordered under item

number P32.0231.

Item-No. Voltage / frequency Admitted for country

N5.4443 220 - 240V / 50 - 60Hz A, B, BG, BIH, BOL, BR, BY, CH, CL, CZ, D, DK, DZ, E, EAS, EST,

ET, F, FIN, GE, GR, H, HK, HR, I, IL, IND, IR, IRQ, IS, JOR, KSA,

KWT, L, LAR, LT, LV, MA, MC, MK, MOC, N, NL, P, PK, PE, PL, PRC,

PY, RA, RCH, RI, RL, RO, ROK, ROU, RP, RUS, S, SK, SLO, SYR,

THA, TN, TR, UA, (UAE), YU, YV, (BRN), (BRU), (CY), (EAK), (EAT),

(GB), (IRL), (M), (MAL), (OM), (SGP), (Y), (Z), (ZA), (ZW)

N5.4447 120V / 50 - 60Hz BR, C, CDN, CO, CR, DOM, EC, GCA, J, JA, KSA, LB, MEX, NIC,

PA, Puerto Rico, RC, RP, USA, YV

N5.4445 220 - 240V / 50 - 60Hz AUS, NZ

P32.0231

P32.8313

N1.2163

Purchase at Allstrap (866) 779-2673

1-4

For working in alternating positions a turnable suspension bracket with screws and washers can be ordered

under item number P32.0223.

1.1.6 Fan

In order to avoid overheating of the motor we recommend at environmental temperatures above 40°C / 104°F

using the optional fan P32.0228.

(see 1.4.7 Assembly information)

1.2 TECHNICAL DETAILS

1.2.1 Strap tension

The tension force values mentioned in the operation manual (250-2600N) are not achievable with each strap.

They depend on following factors:

•Hardnessofthepackage,

the maximum tension force values are achievable with hard packages.

•Elongationandcreeppropertiesoftheplasticstrap,

the maximum tension force values are achievable by using plastic straps with a low elongation.

•Surfacequalityoftheplasticstrap,

the maximum tension force values are achievable with waxed and embossed straps.

• Strap width, strap thickness,

the maximum tension force values are achievable with thick and wide straps.

P32.0223

N1.5105

N2.5623 

P35.2073 

P32.8302

P35.2069 

N1.2163

Mobilux EP2

P32.8301 

Purchase at Allstrap (866) 779-2673

1-5

1.2.2 Electric schematic Semi Automatic ELS.1082

1.2.3 Connecting plan Semi Automatic

18VDC

red

blue

(-)

(+)

Wyellow

violett

brown

Hall3

Hall2

Hall1

GND

+5V

1black

red (+)

(-)

optional Fan

blackblack

black

Manual / 1/2 Auto

P32.8150

N51.1127

P32.0213

P32.0228 (optional)

P33.2155

N51.2194

red

black

blue

red

blue black

red

P32.8148

Purchase at Allstrap (866) 779-2673

1-6

1.2.4 Electric schematic Automatic ELS.1083

1.2.5 Connecting plan Automatic

18VDC

red

blue

(-)

(+)

Wyellow

violett

brown

Hall3

Hall2

Hall1

GND

+5V

1black

red (+)

(-)

Auto / Auto

1(C)

4(N0)

optional Fan

blackblack

black

P32.8154

N51.1127

P32.0213

P32.0228 (optional)

P33.2155

N51.2194

red

black

blue

red

blue black

red

P32.8151

N5.2382

Purchase at Allstrap (866) 779-2673

1-7

1.3 CONVERSION PARTS P328

Conversion parts for changing of strap width and strap thickness

Conversion parts from Semi automatic to Automatic

Semi

automatic

43.2422 43.2423 43.2424 43.2432 43.2453 43.2454 43.2461 43.2462

Automatic 43.2622 43.2623 43.2624 43.2632 43.2653 43.2654 43.2661 43.2662

12 x

0.65-1.05

12.7 x

0.4-0.64

12.7 x

0.65-1.05

13 x

0.65-1.05

15.5 x

0.4-0.64

15.5 x

0.65-1.05

16 x

0.4-0.64

16 x

0.65-1.05

Guide pin P32.8182 P32.8183 P32.8183 P32.8185 P32.8186 P32.8186 P35.3216 P35.3216

Guide pin P32.8181 P32.8191 P32.8191 P32.8193 P32.8194 P32.8194 P35.3217 P35.3217

Guide case P32.8179 P32.8179 P32.8179 P32.8179 P35.3215 P35.3215 P35.3215 P35.3215

Strap stop P32.8162 P32.8163 P32.8163 P32.8164 P32.8166 P32.8166 P32.8167 P32.8167

Strap guide P32.8172 P32.8173 P32.8173 P32.8174 P32.8176 P32.8176 P32.8177 P32.8177

Tensioning

wheel

P35.3203 P35.3202 P35.3203 P35.3203 P35.3202 P35.3203 P35.3202 P35.3203

Gripper P32.8109 P32.8112 P32.8109 P32.8109 P32.8112 P32.8109 P32.8112 P32.8109

Gripper P32.8110 P32.8113 P32.8110 P32.8110 P32.8113 P32.8110 P32.8113 P32.8110

Gripper P32.8111 P32.8114 P32.8111 P32.8111 P32.8114 P32.8111 P32.8114 P32.8111

Cutter P35.3214 P32.8197 P35.3214 P35.3214 P35.3214 P35.3214 P35.3214 P35.3214

Insertation part -- P32.8198 -- -- P32.8198 -- P32.8198 --

Semi automatic Automatic

Circuit board P32.8148 P32.8151

Touch contact-

switch

P32.8150 P32.8154

Pusher -- P32.8133

Adhesive label N44.9160 N44.9170

Attention!

When converting tools always change the item number on the type label.

Replace following parts:

Type label N44.9122

2 x hammer head bolts N2.4902

Enclose the suitable operation manual with the tool after each conversion

(see paragraph 1.9.1 Ordering manuals).

Purchase at Allstrap (866) 779-2673

1-8

1.4 PERIODIC MAINTENANCE AND CONTROL

(Carry out 12- months cycles doing one shift work. Doing more shift work respectively more often.)

To avoid damages on the motor shaft the two needle free wheelings N3.4509 and N3.4520 have to be

replaced after 80 000 strapping cycles.

1.4.1 Procedure

Before using check tool for following possible faults:

•Visualtestofthetoolforloose,lostordamagedparts

•Cleanalldirtypartsofthetool,especiallystrap abrasion in the tensioning or the welding unit by

using compressed air. (Never use any hard tools like a wire brush or a screw driver for cleaning)

Carry out a test strapping and check following:

•Insertionofthestrap

•Strapfeedandstraptensioning

•Tensioningforceadjustment(seeoperationmanualP328)

•Cuttingoftheupperstrap

•Weldingtimeadjustment(seeoperationmanualP328)

• Seal quality (see operation manual P328)

•FunctionoftheLED-display

Proceed according to paragraph 1.4.2 after a fault appears.

For exchange of wearing parts see operation manual P328.

Attention!

Remove battery from tool before each maintenance work.

Never use water or solvents for cleaning the tool’s surface.

Purchase at Allstrap (866) 779-2673

1-9

1.4.2 Troubleshooting

Ensure before each tool repair that the battery is charged and

the tool’s specific strap is used

SYMPTOM CAUSE REMEDY

Too l doe sn’ t work at a ll Bat ter y is empty or defective Charge or replace battery

Contact problems caused by a broken

battery housing

Replace battery

Contact problems caused by a

damaged insertation part N51.2194 or

damaged motor housings P32.8103

and P32.8105/96

Replace insertation part or

motor housing

Contact problem of the internal wires Check contacts and fix them if

required or change defective parts

Defective circuit board Replace circuit board

Too l do es n’ t t en si on Ten si on i ng w he el i s di rt y or w o rn Clean te ns io ni ng w he el o r re pla ce i t,

don’t use any hard objects for this

(see operation manual P328)

P32.8128 is not meshing with

P32.8130 because spring N2.5296 is

defective or parts are dirty

Replace spring N2.5296,

clean dirty parts

Faulty tensioning wheel or tensioning

wheel is assembled reversed

Correct assembling

(see operation manual P328)

Grippers are dirty, worn or wrongly

assembled

Replace grippers, clean them or

assemble correct,

don’t use any hard objects for this

(see operation manual P328)

Gearing parts from the tensioning gear

are defective

Check tensioning gear and replace

defective parts

Defective circuit board Replace circuit board

Defective gear bearings Replace bearings

Needle free wheeling N3.4509 in gear

wheel P32.8139 or N3.4520 in conical

gear wheel P32.8138 assembled

reversed or defective

Assemble the needle free wheeling

correct or replace it

Tensioning wheel turns

back immediately after the

tensioning cycle

Defective needle free wheeling

N3.4509 in P32.8134

Check parts and replace if necessary

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