Furrion FWH09A-AM Bedienungsanleitung

2.4GPM Tankless Gas Water Heater

User Manual Model: FWH09A-AM

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Thank you for purchasing this Furrion® product. Before operating your new product, please read these instructions carefully.

This will ensure safe use and reduce the risk of injury. This instruction manual contains information for installation, operation,

maintenance of the product and safe use.

Please keep this instruction manual in a safe place for future reference. Be sure to pass on this manual to any new owners of

this product.

The manufacturer does not accept responsibility for any damages due to not observing these instructions.

WARNING: If the information in these instructions is not followed exactly, a fire or explosion

may result causing property damage, personal injury or death.

−Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any

other appliance.

−WHAT TO DO IF YOU SMELL GAS

●Evacuate all persons from vehicle.

●Shut off gas supply at gas container or source.

●DO NOT touch any electrical switch, or use any phone or radio in vehicle.

●DO NOT start vehicle’s engine or electric generator.

●Contact nearest gas supplier or qualified service technician for repairs.

●If you cannot reach a gas supplier or qualified service technician, contact the nearest fire

department.

●DO NOT turn on gas supply until gas leak(s) has been repaired.

−Installation and service must be performed by a qualified installer, service agency or the gas

supplier.

Table of Contents

Table of Contents................................................................................................................................................................................... 1

Explanation of Symbols ........................................................................................................................................................................ 2

Important Safety Instructions.............................................................................................................................................................. 2

Ensuring a Safe Operating Environment ...................................................................................................................................................................................2

Responsibilities of the Operator....................................................................................................................................................................................................2

About Your Product ............................................................................................................................................................................... 3

Product Overview ................................................................................................................................................................................................................................3

Product Features..................................................................................................................................................................................................................................3

Basic Function .......................................................................................................................................................................................................................................3

Installation .............................................................................................................................................................................................. 3

General Installation Safety...............................................................................................................................................................................................................3

What’s in the Box ..................................................................................................................................................................................................................................4

Tools Required (Not Provided).......................................................................................................................................................................................................4

Prepare Cutout Opening...................................................................................................................................................................................................................5

Prepare Utilities.....................................................................................................................................................................................................................................6

Prepare Wall Control...........................................................................................................................................................................................................................7

Prepare Water Heater.........................................................................................................................................................................................................................8

Prepare Water Heater Door.............................................................................................................................................................................................................8

Water Heater Installation .................................................................................................................................................................................................................8

Leak Check ............................................................................................................................................................................................................................................10

Functional Test ......................................................................................................................................................................................................................................11

Operation................................................................................................................................................................................................. 11

Controller Operation...........................................................................................................................................................................................................................11

Safe Operation ......................................................................................................................................................................................................................................11

Water Control Valve.............................................................................................................................................................................................................................12

High Altitude Use .................................................................................................................................................................................................................................12

Cleaning and Maintenance ................................................................................................................................................................... 12

Storage and Transit.............................................................................................................................................................................................................................12

Winterizing Water Heater..................................................................................................................................................................................................................12

Routine Inspection...............................................................................................................................................................................................................................13

Filter Cleaning........................................................................................................................................................................................................................................14

Pressure Safety Valve Maintenance............................................................................................................................................................................................14

Hard Water and Decalcification.....................................................................................................................................................................................................14

Error Code............................................................................................................................................................................................... 15

Troubleshooting ..................................................................................................................................................................................... 16

Wiring Diagram ....................................................................................................................................................................................... 17

Specifications......................................................................................................................................................................................... 17

Explanation of Symbols

This manual has safety information and instructions to help

you eliminate or reduce the risk of accidents and injuries.

Always respect all safety warnings identified with these

symbols. A signal word will identify safety messages and

property damage messages, and will indicate the degree or

level of hazard seriousness.

DANGER

Indicates an imminently hazardous situation which, if not

avoided, will result in death or serious injury.

WARNING

Indicates a potentially hazardous situation which, if not

avoided, could result in death or serious injury.

CAUTION

Indicates a potentially hazardous situation which, if not

avoided, may result in minor or moderate personal injury, or

property damage.

Important Safety Instructions

Read these instructions carefully to ensure safe and correct

operation of your appliance. Retain the instruction manual

and installation instructions for future use or for subsequent

owners.

Ensuring a Safe Operating

Environment

DANGER

Suffocation or Fire Hazard

●Exhaust gases are hot and contain carbon monoxide,

do not breath or obstruct the exhaust gases.

Failure to follow the instruction will lead to serious injury,

property damage or death.

●NEVER use this appliance in enclosed spaces or tents.

●ALWAYS turn the appliance off, and shut off fuel supply

while parking the RV in an enclosed space, such as a

garage or repair shop.

●NEVER place seating or picnic tables in direct path of the

exhaust outlet.

●DO NOT use this water heater without a working

carbon monoxide detector installed in the RV. Follow

the manufacturer's instruction and guidelines for its

installation.

●ALWAY keep the air inlet and exhaust outlet free of

obstructions in order to ensure clean combustion.

●DO NOT place articles on or against the appliance.

●DO NOT lean any objects against the water heater’s

access door or place any foreign objects within 24" (610

mm) of the access door.

●DO NOT use or store flammable materials near the

appliance.

●DO NOT spray aerosols in the vicinity of the appliance

while it is in operation.

●DO NOT modify the appliance.

Responsibilities of the Operator

●The operator is responsible for their own health and

safety, persons with pacemakers should discuss with their

doctor before opening the access door, or performing any

service repairs.

●The operator is responsible for the water quality used in

the appliance.

●The operator is responsible for all routine inspections

found in the Cleaning and Maintenance section of this

manual.

●The operator is responsible for using and maintaining gas

cylinders as specified by the RV manufacturer.

●The operator is responsible for ensuring no spray water

enters the appliance when cleaning the RV.

●The operator is responsible for using the appliance for

potable water only. They are responsible for ensuring

non-potable water sources, components, or heating

systems, new or old, are not connected in any means to

the appliance.

While Driving

●The operator is responsible for ensuring all components

are seated and locked in place before moving the RV,

check the following:

− Access door is flush with the mounting plate.

− Door locker is engaged. (Fig. 1)

Door Locker

Fig. 1

●The operator is responsible for ensuring the gas system

is turned off at the gas cylinders before transit. Turn off all

necessary valves as indicated by the RV manufacturer.

●The operator is responsible for making sure the appliance

is off when refueling, traveling through tunnels, parking in

garages or car ports, or on ferries.

About Your Product

Product Overview

Access Door

Exhaust Vent Door Trim

Door Cover

Door Latch

Wall Controller

POWER

DOWN

F /

ON/OFF

CFLAME

Up Button Down Button Temperature

Unit Switch Button

Power Button

LED Display

Product Features

The appliance is equipped with the following features:

Flame Monitoring

If the flame goes out, the gas supply to the burner is switched

off.

Low-Voltage/Over-Voltage Shutdown

If the voltage drops below 10V DC (or rises above 17V DC),

the appliance shuts off.

Over-current Protection

If there is a short circuit in the appliance (>10 A), a fuse on the

control unit is activated and the appliance is switched off.

Flue Fan Monitoring

If there is a failure of the flue fan, the gas supply to the burner

is switched off.

Hot Water Temperature Monitoring

A water over-temperature switch avoids excessively high

water temperatures in case of an error.

Basic Function

Based on the hot water demand, the tankless water heater

will heat incoming cold water to a desired output temperature

by monitoring key sensors to regulate the thermal energy

released over a large heat exchanger. This creates a more

useful and energy efficient heating system versus the

conventional tank water heater that wastes fuel during re-

heat cycles and is limited on volume output.

Installation

DANGER

Suffocation and/or Fire Hazard

●Observe all installation material in accordance with

governing codes and ordinances.

Failure to the follow instructions will result in serious injury,

property damage, or death.

The installation of this appliance, along with all subsequent

components to support installation and operation of the

appliance, must conform with country, state and local codes.

In the absence of such codes, refer to the latest editions of:

●USA:

− NFPA 1192 - Recreational Vehicles (RV)

− ANSI A119.5 - Park Model RV

− ANSI/RVIA LV - Low Voltage Standard

− NFPA 70 - National Electric Code

●Canada:

− CSA Z240 RV Series - Recreational Vehicles

− CSA Z241 Park Model RV

− CSA C22.1 - Canadian Electric Code

General Installation Safety

WARNING

Electrical Shock and/or Fire Hazard

●Disconnect power before installation.

●Turn off all gas to the supply system.

Failure to do so can result in serious injury or Death.

CAUTION

Always wear protective gear such as gloves,

eyewear and clothing to avoid injuries during

installation and servicing of the product.

●For Recreational Vehicle (RV) installation only!

NOTE: This water heater is certified ANSI Z 21.10.3 /

CSA4.3-2019 for installation in Recreational Vehicles (RV)

and is not for use in Marine or Space Heating Applications.

RV’s are recreation vehicles, having their own power or

towed by another vehicle, designed as temporary living

quarters for recreation, camping, or travel use.

●Any Installation must be performed by a qualified person,

in accordance with this instruction manual.

●DO NOT use test pressures higher than 40in-wc (1.45PSI)

to test the gas leaks.

●DO NOT attempt to modify the appliance.

●DO NOT alter the appliance for a positive grounding

battery system.

●DO NOT move the appliance by grabbing the interior

components.

●Make sure all exhaust gases are directed outside the RV.

●Protect all combustible material from the exhaust gases.

●DO NOT draw air for combustion from occupied spaces.

●Always disconnect the 12V appliance (to protect the

control from surges that may occur) when performing

Dielectric (hi-pot) testing, welding, electrical, etc... work on

the coach.

●Only use with a proven 12V power source such as battery

or approved converter.

●DO NOT vent the water heater using a venting system

serving another appliance.

●DO NOT install directly into a shower, or near direct heat.

What’s in the Box

WARNING

Suffocation Hazard

●Dispose packaging material or keep from reach of small

children.

Failure to follow instruction could lead to serious injury or

death.

Remove product from packaging and make sure you have

the following list of items included. If any item is damaged or

missing, contact your Furrion dealer.

Part Description Quantity

Water Heater (For Model: FWH09A)

Main Body 1

Wall Controller 1

Instruction Manual 1

Warranty Manual 1

Door Assembly (Packed Separately)

Door assembly

(Assembly of door

cover and mounting

frame)

Installation Guide 1

NOTE: The door assembly for the water heater is packed in

another box, please contact your dealer if any of parts are

damaged or missing.

Tools Required (Not Provided)

Part Description

Electric Drill

Bit size: ⁄" (3mm) and ¾" (19mm)

Eye Protection

Gloves

Wire Stripper Pliers

Adjustable Wrench x 2

Tape Measure

Pencil

Phillips Screwdriver

Flat Blade

Cutting Knife

Sealant Gun

Prepare Cutout Opening

1. Choose a location to place the appliance, based on the

following criteria:

− DO NOT install in the front facing portion of the RV

to minimize damaging contamination from road grim,

debris and wet roads when traveling.

Important: It is not advised, but if installed on the rear

of the RV, the owner of this appliance must increase

routine inspections, from this manual, after each time

travelled.

− Do not install the appliance in an outdoor enclosed

area.

− DO NOT install the appliance in any location where the

exhaust vent may be covered or obstructed when a

swing door, bag door, slide out, pop up, etc. is partially

or fully extended.

− DO NOT install this appliance on any door or slide out

area.

− Do not install the appliance where the access door is

less than

- 9" (229mm) from any opening into the vehicle

- 36" (914) from any motor driven air intake

- 36" (914mm) from the any gas tank connection or

ventilation.

NOTE: These are guidelines, refer to NFP1192, Z240

RV edition for specific requirements.

− Choose a convenient location where supply water, LP

gas, and 12V DC is accessible to the back side of the

appliance for installation and servicing.

− The water heater is designed to be installed on a flat

floor (made of Wood or Linoleum) or a fixed platform.

− It is recommended that the appliance be located in a

central location to the hot water loads.

− Choose a location where clearances to combustible

surfaces and the appliance are:

- 1" to top surface.

- 0" to all other surfaces.

NOTE: To install on a carpeted area, a metal or wood panel that

extends at least 3 inches beyond the width and depth of the water

heater is required to install under the unit.

2. Create a cutout with the following dimensions A and B of

Fig. 2.

NOTE: The opening for the water heater should be right

angle corners.

Fig. 2

RV Flooring

RV Out-wall

Dimension

A B C

12⅝”~ 12¾”

(321~325mm)

12¾”~ 12⁄”

(324~326mm)

Min. 23½”

(Min. 597mm)

3. Make sure that the front edge of the opening is

surrounded by a solid frame to firmly anchor the water

heater. If needed, construct the opening by using

1.5" x 1.5" min. wood or aluminum framing.

NOTE:

− Fiberglass, filon, and corrugated aluminum (Mesa 1")

are all acceptable exterior wall siding solutions.

− The exterior wall opening must be the same dimensions

with no radius corners.

4. Refer to depth "C" for minimum rear clearances, for such

items as cabinets, appliances and utility entry locations.

5. Refer to Fig. 3 for adequate spacing from other items on

the RV wall to the door assembly.

Fig. 3

Cutout

Spacing

Door Assembly A B

FWH09EA-PS/BL Min. 1¾” (45mm) Min. 1 ⅞” (47mm)

FWH41EA-PS/BL Min. 2¾” (70mm) Min. 1 ⅞” (47mm)

FWH46EA-PS/BL Min. 2¾” (70mm) Min. 2⁄” (72mm)

6. Make sure the appliance is supported by a solid floor or

platform with adequate weight-bearing capacity. (Fig. 4)

RV Flooring

Fig. 4

7. If necessary, create a platform to support the water heater.

Fig. 5 and Fig. 6 are some common solutions. Ensure

the platform is level front to back, and side to side after

securing to the RV.

6"~8”

(152~203mm)

Flooring

7”~11½"

(178~292mm)

Wooden Mat

Flush Platform

Fig. 5

6"~8”

(152~203mm)

Flooring

7”~11½"

(178~292mm)

Fig. 6

Flooring

Wooden Mat

Flush Platform

Existing Cutout

1. Determine your existing cut-out and choose the

appropriate door assembly. (Fig. 7)

Fig. 7

RV Flooring

RV Out-wall

Door Assembly and Description Existing Cutout Dimension

A B

FWH09EA-PS/BL

Door 16⅛” x 16⅛” (410x410mm)

12⅝” ~ 15”

321 ~ 381mm

12⁄” ~ 15”

322 ~ 381mm

FWH41EA-PS/BL

Door 16⅛” x 18⅛” (410x460mm)

12⅝” ~ 15”

321 ~ 381mm

12⁄” ~ 17”

322 ~ 432mm

FWH46EA-PS/BL

Door 18⅛” x 18⅛” (460x460mm)

12⅝” ~ 17”

321 ~ 432mm

12⁄”~ 17”

322 ~ 432mm

2. The opening may need to be adjusted to accomodate

installation requirements of Fig 2. Refer to the door

assembly packaging for additional installation

instructions, requirements and options for resizing the

opening. (Fig. 8)

FWH09EA-PS/BL FWH41EA-PS/BL FWH46EA-PS/BL

Fig. 8

Prepare Utilities

Refer to Fig 9, 10, 11 for a general connection diagram.

Gas Connection (Fig. 9)

Gas Inlet

Gas Supply

Gas Inlet

Fig. 9

Electrical wiring (Fig. 10)

Fig. 10

12V DC

Power

Supply

Wall

Controller

12V

15A

Blue

White -

12V DC

Ripple<1Vpp

Blue

Switch ON-OFF (Optional)

Wiring

Water plumbing (Fig. 11)

Fig. 11

Shower Tap 2 Tap 1

NOTE:

Valve A, B

Bypass Position

HOT Water Outlet

COLD Water Inlet

NOTE:

●The drawings are not intended to describe a complete

system. It is the installers responsibility to determine the

necessary components for a working system.

●The drawings do not imply compliance with state or

local code requirements or regulations. It is the installers

responsibility to make sure that the installation is in full

compliance with all state or local code requirements or

regulations.

●Optional: The bypass valve can be installed (Fig 11) to

facilitate winterizing the coach. It is not required as anti-

freeze can be used in the appliance, however additional

anti-freeze (about 1L) is required to fill the volume. Refer

to the winterizing section of this manual for instruction

methods.

Gas Plumbing

DANGER

Fire or Explosion Hazard

●Follow all applicable codes, regulations and instruction

material when performing service work

Failure to follow instruction will result in product damage,

serious injury or death.

●Fuel entering the appliance must be in gas phase, liquid

phase must not be used and will result in damage to the

product.

●This appliance is rated for 60,000 BTU/HR, 11~14in-wc.

(27.4~34.9mbar). Follow NFPA1192 and Z240 RV series

for proper pipe sizing based on additional gas burning

appliance loads.

●Use with LP gas (propane) only. Butane or any mixtures

containing more than 10% butane must not be used.

●The gas line must terminate with a ⅜" flared female

compression fitting to connect with the rear gas

connector of the appliance.

●A non Metallic Flexible gas hose must be rated for 149oF

(65oC). Anchor appropriately to prevent fatigue and failure

from wear edges.

●Make sure that the operating pressure of the gas supply

corresponds to the operating pressure of the appliance

11~14in-wc (27.4~34.9mbar).

1. Locate entry point for the plumbing to service the

rear of the appliance. Ensure entry point is not in the

footprint space of the appliance. (Fig. 2)

2. Feed gas line into proximity, leave enough length to

flex into position so that when connected no kinks are

created.

NOTE: An approved semi-flexible metallic pipe is

acceptable to connect as an extension from the gas

line to the appliance.

3. Terminate gas line with fittings to connect to the

appliance.

Electrical Wiring

WARNING

Electrical Shock Hazard

●Disconnect all power before performing any work.

●Always use a certified and proven 12V isolated power

supply, that is properly grounded to the RV.

●Follow all applicable codes, regulations and instruction

material when performing service work.

Failure to follow instruction could result in serious injury or

death.

●Wiring connected to or in proximity of the appliance must

be rated for 140°F (60°C) minimum.

●Use only insulated terminals for all electrical connections.

●The appliance requires a power source that can

adequately provide 10~17V DC to function properly.

Contact furrion for available Power centers, converters

and distribution panels.

1. Select a distribution branch greater than 3A, preferably

15 amp, to provide nominal 12V to the appliance from the

distribution panel.

NOTE: The appliance has a built in 10A fuse, serviceable

from the front of the product. The appliance can be on

a dedicated or shared branch circuit with the same or

higher rating.

Optional: A power switch can be placed in the living

quarters for convenience, but not required as a switch is

located externally on the appliance. If the switch is fused,

make sure it is rated for at least 3amps. See Fig. 10 for

reference.

2. Locate entry point for the wiring to service the rear of

the appliance. Ensure entry point is not in the footprint

space of the appliance (Fig. 2) Make sure any edges are

protected to prevent wire abrasion from occurring.

3. Determine the appropriate wire gauge (AWG) for the 12V

power supply length. Ensure enough wire is available to

make adequate connection.

− 16AWG max. 40 feet (12m)

− 14AWG max. 66 feet (20m)

4. Feed wire from power source to the entry point. Make

connection to the power source.

Water Plumbing

●The plumbing must be rated to supply between 35-70PSI

nominal.

●Connections can be made using PEX swivel nut adapters

with NPT straight threads and a cone seal or with a

standard ½” FPT fittings.

●For proper operation this water heater requires a minimum

water flow of 0.32 Gallon per Minute (gpm).

1. Locate entry point for the plumbing to service the

rear of the appliance. Ensure entry point is not in the

footprint space of the appliance. (Fig. 2)

2. Create a piping layout to supply the appliance and all

faucets, reference Fig. 11.

NOTE:Dry fit tubing and fittings before clamping

together. Adjust sections to avoid excessive stress on

the fittings when assembled to the appliance. It may be

helpful to fit the appliance into position to determine the

appropriate piping layout.

3. Clamp and seal all fittings together. Terminate piping

with the appropriate fittings.

Prepare Wall Control

1. Determine a location to install the wall controller inside the

RV.

2. Drill a ¾" hole and clean edges.

3. If necessary, run two electrical wires that extend the

wall control connections (blue wires) to the appliance

connections (blue wires) using the appropriate wire size.

(Fig. 12)

− 16AWG max. 65ft (20m).

¾”

Fig. 12

Prepare Water Heater

1. Take the water heater out of its packaging by grasping

the metal sides of the housing and lifting upward until fully

removed from the box.

2. Remove protective caps for COLD (blue), HOT (red) water

connector and GAS connector from back side. (Fig. 13)

Fig. 13

Cover Cap (Red)

Cover Cap (Blue)

HOT

Cover Cap (Black)

COLD

GAS

3. A

pply adequate water sealing material, e.g. butyl tape

(recommended width: 1”, not provided), around the entire

backside flange area and holes.

(Fig. 14)

NOTE: Do not use adhesive sealing material e.g. silicone

for the watertight seal.

Fig. 14

Continuous bead

around corners

Butyl Tape

Prepare Water Heater Door

WARNING

Suffocation and/or Fire Hazard

●Use only the door kit assembly specified for this

product, other types may restrict combustion air and

exhaust gases

Failure to follow instruction could lead to serious injury,

property damage or death.

●The door of the Furrion water heater is fixed to the

mounting flange by a latch.

●Remove the access door and frame from the box,

separate the components. (Fig. 15)

− Step

: separate the access door from the mounting

frame. Lift the latch and rotate 90° to unlock the door

cover from the trim.

− Step 2: Pull the access door from the mounting frame.

NOTE: The baffle does not need to be removed.

Slot

Door Latch

Access Door

Door Cover

Baffle

Fig. 15

Water Heater Installation

1. Position the water heater carefully into the frame opening ,

evenly space the flange to the exterior wall of the RV. (Fig. 16)

NOTE: Ensure area beneath and behind the appliance is

clean without debris and obstruction. Carefully slide the

appliance across the floor to prevent linoleum damage.

Fig. 16

Gas Connection

1. Connect the gas service line

to the ⅜” LP gas flared fitting

on the back of the appliance. Use two wrenches to tighten

the compression fitting. Avoid dama

ging the unit by over-

tightening. (Fig. 17)

NOTE: Do not use sealing tape or compound on the

compression type fitting.

GAS

Fig. 17

Electrical Connection

1. Set the power switch (Fig. 18) in front of the water heater

to the “OFF” position.

Power

Switch

Fig. 18

2. Connect the power supply wires (on rear of water heater

- white and black wire) to the appropriate nominal 12V DC

power source connection. (Fig. 19)

NOTE: The black wire is positive (+) and the white wire is

negative (-).

3. Connect the wall controller wires (2 blue wires on the

appliance). (Fig. 19)

NOTE: Polarity does not matter, the wires can be

connected to either blue wires.

12V DC

Power

Supply

Wall

Controller

12V

White: -12V

Not Provided

Black: +12V

Blue

Fig. 19

Water Connection

1. Connect both HOT and COLD water lines to the appropriate

½”NPT fittings. (Fig. 20)

NOTE:

− DO NOT over tighten connection fittings.

− For new installations, it is advisable to flush the water

system of debris before connecting to the appliance.

Fig. 20

COLD

HOT

Securing the Water Heater

1. Insert the door flange into the water heater housing and

press the flange firmly against the sidewall. (Fig. 21)

Fig. 21

2. Secure the flange to the vehicle using 12 - #8 (min 1") pan

head screws (not provided) through each hole along the

perimeter. Verify that a tight seal exists between the side

wall and the flange. (Fig. 22)

NOTE: Ensure the butyl tape completes a tight seal

between the RV siding and appliance flange. If gaps exist,

remove the appliance and apply a double layer of butyl

tape.

Fig. 22

3. Apply a liberal amount of sealant around the door frame

to fill any gaps to the RV wall. (Fig. 23) Wipe any excess

sealant.

Fig. 23

4. Insert the door into the pins at the bottom of the water

heater. (Fig. 24)

Hole Pin

Fig. 24

5. Align the latch on the flange with the slot on the door, then

push the door and rotate the latch to lock the door into

place. (Fig. 25)

− Step

: Pull and rotate the lever 90° to lock the latch.

− Step 2: Turn down the folding latch to lock.

NOTE: Damage to the assembly door and the RV if the

assembly door is not closed properly! Make sure that

the assembly door is flush with the cover plate when

closed.

Fig. 25

Door Latch

Slot

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