FVC SPRINTER SP1123B Bedienungsanleitung
01FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576
INSTALLATION
GUIDE
SPRINTER PANEL STORAGE LOCKER
TOOLS REQUIRED
Additionalhelpissuggestedforafewoftheinstall
steps.
TIMETOINSTALLTHISPRODUCT:2HOURS
Pleaseinspecttheproductandpackagingupon
deliverytoensuretherearenoissuesandthatall
partsandhardwareareaccountedfor.
ContactusASAPifanythingismissingat:
support@flatlinevanco.com
INSTALL INFO
BEFORE YOU START
+ TAPEMEASURE
+ MARKER
+ POWERDRILL
+ 7/32”DRILLBIT
+ CENTERPUNCH
+ HAMMER
+ STEPBIT
+ METALFILE
+ MASKINGTAPE
+ PAINT
+ 10MMWrench
+ 8MMWrench
+ 3MMAllenWrench
+ 2.5MMAllenWrench
+ DIEGRINDER(optional)
+ ANGLEGRINDERorBODYSAW
+ METALCUTOFFWHEELorBLADE
SP1123B + SP1124B
(NOTINCLUDED)
02FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576
BEFORE YOU START
AllFlatlineVanCoproductsmustbeproperlyassembledandsecuredbeforeattaching
toyourvehicle.Improperattachmentcouldresultinanautomobileaccident,andcould
causeseriousbodilyinjuryordeathtoyouortoothersinvolved.Youareresponsiblefor
assemblingandsecuringFlatlineVanCoproductstoyourvehicle,checkingthemounting
pointsandattachmentspriortouse,andregularlyinspectingtheproductsforwearand
ordamage.Wealwaysrecommendyouuseaprofessionaltoinstallanyaftermarket
accessoriestoyourvehicle.Ifyouhavenomechanicalexperienceandarenotthoroughly
familiarwiththeinstallationprocedures,youmusthavetheproductinstalledbya
professionalinstallerorotherqualifiedpersons.Theresponsibilityisyoursandmustbe
takenseriouslyforeveryone’ssafety.
03FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576
PACKAGE CONTENTS
DOOR FRAME ASSEMBLY DOOR FRAME GASKET
QTY: 1
BACKING PLATE 1 BACKING PLATE 2 DRILL/CUT TEMPLATE
QTY: 1 QTY: 1 QTY: 1 QTY: 1
DOOR FRAME ASSEMBLY DOOR FRAME GASKET
QTY: 1
BACKING PLATE 1 BACKING PLATE 2 DRILL/CUT TEMPLATE
QTY: 1 QTY: 1 QTY: 1 QTY: 1
DRIVER SIDE
PASSENGER SIDE
04FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576
HARDWARE
M5 SCREW X 15 O.D. FLAT
WASHER M5-0.8 NYLON LOCKNUT M5-0.8 X 20 BUTTON HEAD
HEX DRIVE SCREW
M5-0.8 X 12 BUTTON HEAD
HEX DRIVE SCREW THREADLOCKER
QTY: 20 QTY: 20 QTY: 20 QTY: 8 QTY: 2
05FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576
TOOLS REQUIRED FOR THIS STEP:
05FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576 05
STEP | 01 LAYOUT AND INSTALL PREP
1.1 Clean Up: Startbycleaningtherearpanelsofanydirtand
debris.
1.2 Marking Points: Measureandmarktwospots3/8”fromthe
seamoftheupperplasticpaneland1/2”fromtherearbumper
plastictothemetalbodypanel(FIG 1).Thesemarkswillhelp
toguidetemplateplacement.
1.3 Template Alignment: Usetapetolineupthetemplate
paralleltotheplasticbodypanelsalongthemarks.Visualize
howthelockerwillfitonthevanandmakeadjustmentsas
necessary(FIG 2).
1.4 Tape Perimeter: Tapetheperimeterofthetemplate,leaving
drillholesexposed.Markallholeswithasharpie(FIG 3).
1.5 Cutting Path: Tracearoundtheinsideofthetemplateto
markthecuttingpath.Ensurethetemplateisflatagainstthe
van.
1.6 Remove Template: Carefullyremovethetemplate.You
shouldbeleftwithmarkingsasshownin(FIG 4).
NOTE - All figures depict driver side installation. The passenger
side follows the same steps, just mirrored.
INSTALL + TAPEMEASURE
+ MARKER
+ MASKINGTAPE
1/2”
FIG 1
FIG 3
FIG 2
FIG 4
CORNER GUIDE
CUTTING LINE
MOUNT HOLES
UPPER PLASTIC
REAR BUMPER
3/8”
06FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576
TOOLS REQUIRED FOR THIS STEP:
STEP | 02 DRILLING MOUNT HOLES
2.1 Center Punch: LightlycenterpunchholesusingaCenter
Punch (FIG 5,6).
2.2 Drilling: Drilloutholesusinga7/32” Drill Bit (FIG 7,8).
NOTE - When drilling the holes next to the wheel well, be sure to
only drill through one layer of sheet metal.
+ POWERDRILL
+ 7/32”DRILLBIT
+ CENTERPUNCH
+ HAMMER
FIG 5
FIG 7
FIG 6
FIG 8
07FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576
TOOLS REQUIRED FOR THIS STEP:
FIG 9
FIG 11
STEP | 03 CUTTING PANEL
3.1 Corner Guides: Drilloutcornerguideholeswithastepbitto
1/2”usingthetracedarchofthecuttinglineasavisualguide
(FIG 9,10).Thiswillserveasyourcornerguidewhencutting
outthepanel.
3.2 Body Saw: Useabodysaworanglegrinderwithametal
cuttingwheeltocutthetopandbottomhorizontallinesofthe
panelfirst.Proceedtocuttheleftandrightsides.Carefully
holdtheoppositeendofmetalonthelastcuttostabilize(FIG
11,12).
NOTE - Be sure to only be cutting through one layer of sheet
metal during this process.
NOTE - We recommend using a pneumatic or electric saw for
this step. We like the Astro Pneumatic Tool 930 Air Body Saber
Saw, but most saws with metal-cutting blades will work.
FIG 10
FIG 12
+ POWERDRILL
+ STEPBIT(MARKEDAT1/2”)
+ BODYSAWORANGLEGRINDER
+ METALCUTOFFWHEELORBLADE
CORNER GUIDE
08FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576
TOOLS REQUIRED FOR THIS STEP:
STEP | 04 DEBURR AND CLEANUP
4.1 Deburr and Cleanup: Deburrthenewlycutholeandclean
upshavingsinsidecompartment(FIG 13,14).
NOTE - If you find that the cut is uneven, you can clean up the
edge with a die grinder.
4.2 Mask Van Body: Remaskperimeterwithtape(FIG 15).
4.3 Rust Prevention: Paintrawedgesofdrillholesandcutlines
withrustpreventativepaint(FIG 16).
PRO-TIP: Optionally, wipe down and paint the inner
compartment in a well-ventilated area.
FIG 13
FIG 15
FIG 14
FIG 16
+ METALFILE
+ MASKINGTAPE
+ PAINT
09FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576
TOOLS REQUIRED FOR THIS STEP: + 8MMWrench
+ 2.5MMAllenWrench
FIG 17
FIG 19
FACE PLATE
GASKET
BACKER PLATES
STEP | 05 LOCKER ASSEMBLY
5.1 Gather Components: Gatherthefaceplate,gasket,and
backerplates(FIG 17).
5.2 Mount Face Plate: InsertM5-0.8 X 20 Button Head Hex
Drive Screws inthelocationsshowninFIG 17 toholdthedoor
againstthevanbody(mirroredforpassengerside).
5.3 Gasket Placement: PlacetheGasketontoboltsfromthe
inside compartment (FIG 18).
5.4 Install Backer Plates: Looselyinstallbackerplateswith
Washers And Nuts (FIG 19).
5.5 Alignment: Ifthere’sanalignmentissue,drilloutholes
asneeded(avoidbackingplates).UseLoctite onscrewsthat
attachtopemnuts(FIG 20).
5.6 Assembly: Applypressuretoflextheassemblyintoplace
whentighteningscrews.Tightennutswithan8mm Wrench
and2.5mm Allen Wrench untilsnug.
FIG 18
FIG 20
BACKER PLATE
VAN BODY
CUT PANEL
LOCTITE
010FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576
TOOLS REQUIRED FOR THIS STEP: + 10MMWrench
+ 3MMAllenWrench
STEP | 06 ADJUSTMENTS AND TUNING
6.1 Latch Compression: Usinga10MM Wrench,loosentheJam
Nut (FIG 21) toadjusttheCompression Bolt andretightenthe
nutwhenadjustmentiscomplete.
NOTE - Screw the bolt out to increase seal compression and
screw the bolt in to decrease seal compression.
6.2 Hinge Bolts: Thehingescanbeadjustedusinga10MM
Wrench and 3MM Allen Wrench.TightentheHinge Pivot Bolt
toincreasetorque,loosenHinge Pivot Bolt todecreasetorque
(FIG 21).
YourRearStorageLockerisnowreadyforaction!Happy
travels!
JAM NUT
COMPRESSION BOLT
HINGE PIVOT
BOLT
FIG 21
Dieses Handbuch passt für folgende Modelle
1
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