GAGEMAKER MIC TRAC MT-3000 Bedienungsanleitung

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MIC TRAC MT-3000

2 2010 Gagemaker, LP

RCDMMT300010-10

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MIC TRAC MT-3000

3 2010 Gagemaker, LP

RCDMMT300010-10

Materials Needed:

•MIC TRAC MT-3000 base unit and CPU readout •5/32" hex wrench

•Depth micrometer •50 in/lb torque wrench

•

Depth gage fixture (TF-DG) and cap screws

•

Cloth

•Flat face anvil (TF-1F Block) cap screws and washers •ZEP I.D. Red cleaner

•Depth gage support (TF-SS Block), for rods 6” and up

1. Inspect the depth micrometer visually as

follows:

•Check for damage and excessive wear.

•Check for burrs, nicks and wear on measuring

faces.

•Check for damage to measuring rods, rod

seating surfaces, and rod reading surfaces.

•Inspect for slack in the spindle thread by

pushing the assembly in and out. Adjust to

remove excess play.

•Check for proper function of the friction or

ratchet stop and spindle locking device.

•Check for smoothness of travel by rotating the

thimble throughout the range.

•Ensure all rods are straight.

2. Clean both of the receiver pads and the

mounting surfaces of the flat face anvil using

the cloth and ZEP I.D. Red cleaner.

3. Locate the left flat face anvil. Place the

shoulder side of the anvil against the left

receiver pad shoulder.

Setup

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MIC TRAC MT-3000

4 2010 Gagemaker, LP

RCDMMT300010-10

4. While holding the anvil against the receiver pad

shoulder, insert the two cap screws with

washers into the holes on either side of the

fixture.

5. While applying pressure toward the receiver

pad shoulder, use a 5/32" hex wrench to

slightly tighten the screws.

6. Use a 50 in/lbs torque wrench to secure the

cap screws.

7. Locate the depth gage fixture and clean the

mounting surfaces with the cloth and ZEP I.D.

Red cleaner.

8. Place the depth gage fixture against the right

receiver pad shoulder with the thumb screws

facing to the right. Insert the cap screws.

Setup

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MIC TRAC MT-3000

5 2010 Gagemaker, LP

RCDMMT300010-10

9. While applying pressure toward the receiver

pad, use a 5/32" hex wrench to slightly tighten

the screws.

10. Use a 50 in/lb torque wrench to secure the cap

screws.

11. Clean the depth micrometer using the cloth and

ZEP I.D. Red cleaner.

Setup

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MIC TRAC MT-3000

6 2010 Gagemaker, LP

RCDMMT300010-10

12. Zero the depth micrometer on a flat surface

and lock the spindle.

13. Retract the thumb screws on the depth gage

fixture enough to fit the depth micrometer.

14. Mount the depth micrometer in the depth gage

fixture, aligning the depth micrometer’s rod with

the center of the flat face anvil.

Setup

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MIC TRAC MT-3000

7 2010 Gagemaker, LP

RCDMMT300010-10

15. Secure the depth micrometer by holding down

on the base and tightening the thumb knob on

each side of the depth gage fixture.

16. Turn the coarse adjust knob counterclockwise

until the depth micrometer barely touches the

flat face anvil.

17. Apply slight pressure until the in the

axis display lights up. The display will read

0.00000 and the gaging force will be preset to

2.0 lbs of force.

Setup

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MIC TRAC MT-3000

8 2010 Gagemaker, LP

RCDMMT300010-10

Materials Needed:

•MIC TRAC MT-3000 base unit and CPU readout •5/32" hex wrench

•Seiko printer (optional) •Lightweight gage oil

•Depth Micrometer •Gage Calibration Record

1. Turn the fine adjust knob clockwise to bring the

depth micrometer face in contact with the flat

face anvil.

2. Verify that the readout on the CPU displays

0.00000.

3. Loosen the coarse adjust lock and turn the

coarse adjust knob clockwise to slide the

movable carriage to the right.

4. Adjust the depth micrometer to the first

calibration value.

Note: If you pass the calibration value, turn the

spindle back and approach the value again,

from the same direction. This practice will

increase the accuracy of the calibration.

If using a computer with

the MT-3000, go to page 11.

Calibration

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MIC TRAC MT-3000

9 2010 Gagemaker, LP

RCDMMT300010-10

5. Turn the coarse adjust knob counterclockwise

until the depth micrometer rod barely touches

the flat face anvil.

6. Secure the coarse adjust lock.

Turn the fine adjust knob clockwise until the

-in the axis display lights up. If you

have a Seiko Printer attached to your MIC

TRAC a permanent record of the measurement

prints.

8. Record any deviations on the Gage Calibration

Record or in-house calibration report. Continue

with remaining measurements for the first

depth rod.

Note: It is recommended that depth rods 6” and

longer be supported during calibration.

9. Locate and mount the TF-SS support. With the

thumbscrew facing forward, slide the support

over the flat face anvil.

10. Remove the depth rod from the depth

micrometer and insert the next depth rod.

Adjust the height of the depth gage support to

hold the end of the depth rod, so it does not

bend during calibration. Tighten the thumb

screw.

Calibration

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MIC TRAC MT-3000

10 2010 Gagemaker, LP

RCDMMT300010-10

11. Adjust the height of the depth gage support to

hold the end of the depth rod, so it does not

bend during calibration. Tighten the thumb

screw.

12. Turn the coarse adjust knob counterclockwise

until the depth micrometer rod barely touches

the flat face anvil. Secure the coarse adjust

lock.

13. Continue turning the fine adjust knob until the

. in the axis display lights up. Record any

deviations on the Gage Calibration Record or

in-house calibration report. Continue with the

same calibration process for all remaining

depth rods.

14. Remove the depth micrometer and continue

with the same calibration process for the next

depth micrometer.

15. After calibrating all depth micrometers, be sure

to remove the depth gage fixture and flat face

anvil from the MT-3000. Oil the fixture and anvil

and return them to the storage case.

Calibration

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