Generac Power Systems GP7500E-5943-5 Bedienungsanleitung

GENERAC

Owner'siVl

GPSeriesPortabJeGenerator

introduction.............................................................1

ReadthisiVlanualThoroughly.................................1

Safety Rules...........................................................1

StandardsIndex.............................................................3

Generalinformation................................................4

1.1 Unpacking......................................................................4

1.1.1 Accessories.......................................................4

1.2 Assembly.......................................................................4

1.2.1 Assemblingthe AccessoryKit............................4

1.2.2 BatteryCableConnection(ElectricStart Only)....4

1.3 EmissionsInformation....................................................5

Operation................................................................5

2.1 Knowthe Generator.......................................................5

2.2 Hourmeter......................................................................6

2.3 ConnectionPlugs...........................................................6

2.3.1 120 VAC,20 Amp, DuplexReceptacle...............6

2.3.2 120 VAC,20 Amp, GFCIDuplexReceptacle

(CARBonly)......................................................7

2.3.3 120/240VAC,30 Amp, Receptacle....................7

2.4 Howto Usethe Generator..............................................7

2.4.1 Groundingthe GeneratorWhenUsedas a

Portable.............................................................8

2.4.2 Connectingthe Generatorto a Building's

ElectricalSystem...............................................8

2.5 Don'tOverloadthe Generator..........................................8

2.6 WattageReferenceGuide...............................................9

2.7 BeforeStartingtheGenerator.........................................9

2.7.1 Adding EngineOil..............................................9

2.7.2 Adding Gasoline...............................................10

2.8 Starting Pull Start Engines............................................10

2.9 Starting ElectricStart Engines......................................11

2.9.1 ManualStart....................................................11

2.10 Stoppingthe Engine.....................................................11

2.11 LowOil LevelShutdownSystem..................................11

2.11.1 SensingLowOil Level......................................11

2.12 Chargingthe Battery(ElectricStart UnitsOnly).............12

Maintenance.........................................................12

3.1 PerformingScheduledMaintenance.............................12

3.2 MaintenanceSchedule.................................................12

3.3 ProductSpecifications..................................................12

3.3.1 GeneratorSpecifications..................................12

3.3.2 EngineSpecifications.......................................12

3.4 GeneralRecommendations...........................................13

3.4.1 GeneratorMaintenance....................................13

3.4.2 ToCleanthe Generator.....................................13

3.4.3 EngineMaintenance.........................................13

3.4.4 CheckingOil Level...........................................13

3.4.5 Changingthe Oil..............................................13

3.4.6 Replacingthe SparkPlug.................................13

3.4.7 BatteryReplacement(If Applicable).................14

3.5 ServiceAir Filter...........................................................14

3.5.1 CleanSparkArrestor Screen(CARBModels)...14

3.6 ValveClearance............................................................15

3.7 General........................................................................15

3.8 Long TermStorage.......................................................15

3.9 OtherStorageTips.......................................................15

Troubleshooting....................................................16

4.1 TroubleshootingGuide..................................................16

Notes....................................................................17

MANUALDELPROPIETARIO.....................19

MANUELD'ENTRETIEN......................................39

INTRODUCTION

Thankyou for purchasingthis modelby GeneracPowerSystems,

Inc. This model is a compact, high performance, air-cooled,

engine driven generatordesigned to supply electrical power to

operateelectrical loads where no utility power is availableor in

placeof utility dueto a poweroutage.

BEADTHiSMANUALTHOROUGHLY

If anyportion ofthis manualis notunderstood,contactthenearest

AuthorizedDealerfor starting, operatingandservicingprocedures.

The operator is responsible for proper and safe use of the

equipment.We strongly recommendthat the operator read this

manualandthoroughlyunderstandall instructionsbeforeusingthe

equipment.Wealsostronglyrecommendinstructingotherusersto

properlystart andoperatethe unit.This preparesthem ifthey need

to operatetheequipmentin an emergency.Savethese instructions

for future reference.If you loan this deviceto someone,ALWAYS

loanthese instructionsto the individualaswell.

Thegeneratorcan operatesafely,efficiently and reliablyonly if it

is properlylocated,operatedand maintained.Beforeoperatingor

servicingthe generator:

•Becomefamiliar with and strictly adhereto all local, stateand

nationalcodes and regulations.

•Study all safety warnings in this manual and on the product

carefully.

•Becomefamiliar with this manualandthe unitbeforeuse.

Themanufacturercannot anticipateevery possible circumstance

that might involvea hazard.Thewarnings in this manual,and on

tags and decals affixedto the unit are,therefore,not all inclusive.

If usinga procedure,work method or operatingtechniquethat the

manufacturerdoes not specifically recommend,ensurethat it is

safe for others. Also make sure the procedure,work method or

operatingtechnique utilizeddoes not renderthe generatorunsafe.

THE INFORMATIONCONTAINEDHEREIN WAS BASED ON

MACHINESIN PRODUCTIONAT THE TIME OF PUBLICATION.

GENERACRESERVESTHERIGHTTOMODIFYTHISMANUALAT

ANYTIME.

SAFETYRULES

Throughoutthis publication,and on tags and decals affixedto the

generator,DANGER,WARNING,CAUTIONand NOTEblocks are

usedto alert personnelto special instructionsabout a particular

operation that may be hazardous if performed incorrectly or

carelessly.Observethem carefully.Theirdefinitionsareasfollows:

INDICATESAHAZARDOUSSiTUATiONORACTIONWHICH,IF

NOTAVOIDED,WILLRESULTIN DEATHORSERIOUSINJURY.

Indicatesa hazardoussituationor action which,if not

avoided, couldresultin deathor seriousinjury.

_CAUTION!

Indicatesahazardoussituationor action which,if not

avoided, couldresultin minoror moderateinjury.

NOTE:

Notescontainadditionalinformationimportantto a procedure

and willbe foundwithinthe regular textbodyofthis manual.

These safety warnings cannot eliminate the hazards that they

indicate. Common sense and strict compliancewith the special

instructionswhile performingtheaction or serviceareessentialto

preventingaccidents.

Four commonly used safety symbols accompany the DANGER,

WARNINGand CAUTIONblocks. The type of information each

indicatesis asfollows:

,_This symbol points out important safety

information that, if not followed, could

endanger personal safety and/or property of

others.

This symbol points out potential explosion

hazard.

WARNING!

California Proposition 65

Engine exhaust and some of its constituents are known to the state of California to cause cancer,

birth defects, and other reproductive harm.

WARNING!

California Proposition 65

This product contains or emits chemicals known to the state of California to cause cancer,

birth defects, and other repoductive harm.

i/_This symbol points out potential fire hazard.

This symbol points out potential electrical

shock hazard.

GENERAL HAZARDS

*NEVERoperatein an enclosed area, in a vehicle, or indoors

EVENIFdoorsand windows areopen.

* For safety reasons, the manufacturer recommends that the

maintenanceof this equipmentis carried out by an Authorized

Dealer.Inspectthe generatorregularly,and contactthe nearest

AuthorizedDealerfor parts needingrepair or replacement.

* Operategeneratoronly on levelsurfacesandwhereit will notbe

exposedto excessivemoisture,dirt, dust or corrosivevapors.

* Keep hands, feet, clothing, etc., away from drive belts, fans,

and othermoving parts. Neverremoveanyfan guardor shield

whilethe unitis operating.

* Certain parts of the generator get extremely hot during

operation. Keep clear of the generatoruntil it has cooled to

avoidsevereburns.

* Do NOToperategeneratorin the rain.

* Do not alter the construction of the generator or change

controlswhich might createan unsafeoperatingcondition.

* Never start or stop the unit with electrical loads connected

to receptaclesAND with connecteddevicesturned ON. Start

the engine and let it stabilize before connecting electrical

loads. Disconnectall electricalloadsbeforeshuttingdown the

generator.

* Do notinsert objectsthrough unit's coolingslots.

* When working on this equipment, remain alert at all times.

Never work on the equipment when physically or mentally

fatigued.

* Neverusethe generatoror anyof its parts as a step. Stepping

on the unit can stress and break parts, and may result in

dangerousoperating conditions from leakingexhaust gases,

fuel leakage,oil leakage,etc.

NOTE:

This generatormaybe equippedwith aspark arrestormuffler.

The spark arrestor must be maintainedin effective working

orderbytheowner/operator.In theStateofCalifornia, aspark

arrestor is required by law (Section 4442 of the California

Public Resources Code). Other states may havesimilar laws.

Federallawsapply on federallands.

EXHAUST &LOCATIONHAZARDS

•Never operatein an enclosedareaor indoors!NEVERuse in

thehome,in avehicle, or in partlyenclosedareas suchas

garages,EVENiF doors and windowsare open! ONLYuse

outdoors and far from open windows,doors, vents,andinan

areathatwill notaccumulate deadly exhaust.

Using a generator indoors CAN KiLL YOU iN MINUTES.

Generator exhaust contains carbon monoxide. This is

a poison you cannot see or smeJJ.

NEVER use insidea home

or garage, EVEN iF doors

and windows areopen.

Only use OUTSIDE and

far away from windows,

doors, and vents.

* The engine exhaustfumes contain carbon monoxide, which

you cannot see or smell. This poisonous gas, if breathedin

sufficientconcentrations,cancause unconsciousnessor even

death.

* Adequate, unobstructed flow of cooling and ventilating air

is critical to correct generator operation. Do not alter the

installation or permit even partial blockage of ventilation

provisions, as this can seriously affect safe operationof the

generator.ThegeneratorMUSTbeoperatedoutdoors.

* This exhaustsystem must be properlymaintained.Do nothing

thatmightrendertheexhaustsystemunsafeorinnoncompliance

with any localcodes and/orstandards.

* Alwaysusea batteryoperatedcarbonmonoxidealarmindoors,

installedaccordingto themanufacturer'sinstructions.

* If you start to feel sick, dizzy,or weak after the generatorhas

beenrunning,move tofresh air IMMEDIATELYSeea doctor,as

you couldhavecarbonmonoxidepoisoning.

ELECTRICALHAZARDS

• The generator produces dangerously high voltage when in

operation.Avoidcontactwith barewires,terminals,connections,

etc., whilethe unitis running,evenon equipmentconnectedto

thegenerator.Ensureall appropriatecovers,guardsandbarriers

are in placebeforeoperatingthe generator.

• Never handle any kind of electrical cord or device while

standingin water,whilebarefootor while handsor feet arewet.

DANGEROUSELECTRICALSHOCKMAYRESULT.

•TheNationalElectricCode(NEC)requirestheframeandexternal

electrically conductive parts of the generator be properly

connectedto an approvedearth ground.Localelectricalcodes

may also require proper grounding of the generator.Consult

with a localelectricianfor groundingrequirementsin thearea.

• Use a ground fault circuit interrupter in any damp or highly

conductivearea(such as metaldecking or steelwork).

• Do not useworn, bare,frayed or otherwisedamagedelectrical

cord setswith the generator.

• Beforeperforminganymaintenanceonthegenerator,disconnect

the engine starting battery (if equipped)to prevent accidental

start up. Disconnectthe cablefrom the battery post indicated

by a NEGATIVE,NEGor (-) first. Reconnectthat cable last.

• In caseof accidentcausedby electricshock, immediatelyshut

down the source of electrical power. If this is not possible,

attempt to free the victim from the live conductor. AVOID

DIRECTCONTACTWITH THE VICTIM. Use a non-conducting

implement,such asa ropeor board,to freethevictim from the

live conductor.If the victim is unconscious,applyfirst aid and

getimmediatemedical help.

FIREHAZARDS

• GasolineishighlyFLAMMABLEanditsvaporsare EXPLOSIVE.

Never permit smoking,open flames, sparksor heat in the

vicinitywhile handlinggasoline.

•Neveraddfuel while unitis runningor hot.Allow engineto cool

completelybeforeaddingfuel.

• Never fill fuel tank indoors, Comply with all laws regulating

storageand handlingof gasoline.

• Do not overfill the fuel tank. Always allow room for fuel

expansion.If tank is over-filled,fuel can overflow onto a hot

engineandcause FIREor an EXPLOSION.Neverstoregenerator

with fuel in tank where gasolinevapors might reachan open

flame, spark or pilot light (as on a furnace, water heateror

clothes dryer). FIREor EXPLOSIONmay result. Allow unit to

cool entirelybeforestorage.

• Wipe up any fuel or oil spills immediately. Ensure that no

combustiblematerialsareleft onor nearthe generator.Keepthe

areasurroundingthe generatorcleanand freefrom debrisand

keepa clearanceof five (5) feet on all sideto allow for proper

ventilationofthe generator.

• Do notinsert objectsthrough unit's cooling slots.

• Never operate the generator if connected electrical devices

overheat,if electricaloutputislost, if engineor generatorsparks

or ifflames or smokeare observedwhileunit is running.

• Keepafire extinguishernearthe generatoratall times.

STANDARDS/NDEX

1. NationalFireProtectionAssociation(NFPA)70:TheNATIONAL

ELECTRICCODE(NEC)availablefrom www.nfpa.org

2. NationalFire ProtectionAssociation (NFPA)5000: BUILDING

CONSTRUCTIONAND SAFETYCODEavailablefrom www.

nfpa.org

3. InternationalBuildingCodeavailablefrom www.iccsafe.org

4. Agricultural Wiring Handbookavailablefrom www.rerc.org ,

Rural ElectricityResourceCouncil RO.Box 309 Wilmington,

OH45177=0309

5. ASAEEP-364.2Installationand Maintenanceof FarmStandby

Electric Power available from www.asabe.org, American

Society of Agricultural & Biological Engineers2950 Niles

Road,St. Joseph,MI 49085

This list is not all inclusive.Checkwith theAuthority HavingLocal

Jurisdiction (AHJ)for any localcodes or standardswhich may be

applicableto yourjurisdiction.

MODELNO:

SERIALNO:

Unit ID Location

DATA

DECAL

1.1 UNPACKING

•Removeall packagingmaterial.

• Removeseparateaccessorybox.

• Removethe generatorfrom carton.

1.1.1 ACCESSORIES

Checkall contents.If anyparts aremissing or damaged,locatean

authorizeddealerat 1-888-436-3722.

• 1 - Owner'sManual • 1 - HandleAssembly

• 1-LiterOiISAE30 • 2-FrameFoot

• 2 - Never-FlatWheels • 1 - 20' PowerCord

• 3 - ProductRegistrationCards (006110-3 only)

• 1 - ServiceWarranty • 1 - EmissionsWarranty

1 - Battery Charger (Electric Start Models)

1 - Hardware Bag (containing the following):

- 2-RubberFeet 6-M8 Bolt (Long)

- 2-1/2" AxlePins 2-M6 Bolts (Long)

- 2-Cotter Pins 2-M8 Acorn Nut

- 2-1/2" FlatWashers 4-Hex FlangedM8 Nuts

- 2-HexFlangedM6 Nuts

1.2 ASSEMBLY

The generator requires some assembly prior to using it. If

problems arise when assemblingthe generator,please call the

GeneratorHetplineat 1-888-436-3722.

1.2.1 ASSEMBLINGTHEACCESSORYKIT

The wheels are designed into the unit to greatly improve the

portability ofthe generator.

You will needthe following tools to properlyinstall the accessory

kit.

• NeedleNosePliers

• Ratchetand 8mm, lOmm, and 13mm sockets

• 8mm, lOmm, and 13mm boxwrenches

NOTE:

The wheels are not intendedfor over-the-road use.

1. Refer to Figure 1 and install the Wheels as follows:

- Slidethe AxlePinthroughthe Wheel, 1/2" FlatWasher,and Wheel

Bracketon the frame.

- Insertthe CotterPinthroughthe AxlePinthenbendthetabs (ofthe

OotterPins) outwardto lock into place.

2. Refer to Figure 1 and install the Frame Foot and Rubber

Bumpers as shown.

- Slidethe RubberBumperstuds throughthe FrameFoottheninstall

the LockingFlangeNuts.

- Slidethe HexHeadBoltsthrough the holes in the FrameRail.

- Slide the Frame Foot onto the Hex Head Bolts then install the

LockingFlangeNuts.

3. Refer to Figure 1 and install the Handle as shown.

- Slidethe long Bolts through the HandleBracketand Handle,then

installthe HexNuts.

Figure 1 - Wheel &Handle Assembly

2 XM8BOLT(LONG)

2 XM8ACORNNUT

ASSEMBLY

4 X M8 BOLT

,(LONG)

2 X COTTER PIN

2 X I/2" FLATWASHER

2 X WHEEL

2 X AXLE PIN

_-'_ ....... 2 X FRAME FOOT

_Z'_ 4XM8NUTS

2 XRUBBER FOOT---_ _ 2 XM6 NUTS

2 XM6BOLT

(LONG)

1.2.2 BATTERYCABLECONNECTION(ELECTR/CSTART

ONLY_

The unit has been deliberatelyshipped with the battery cables

disconnected.

Toconnectthe battery,you will needtwo 8mm boxwrenchesto

connectthe batterycables.(seeFigure16 for connectiondetails):

1. Cut off cable ties securing battery cables and remove red

coversfrom batteryterminals.

2. First,connecttheredcableto thepositive(+) batteryterminal

with the bolt andnut supplied.

3. Makesureconnectionsare secureandsliderubber boot over

thepositive (+) batteryterminal and connectionhardware.

4. Connectthe black cable to the negative(-) batteryterminal

with thebolt and nut suppliedand slide rubber boot overthe

negative(-) batteryterminal and connectionhardware.

5. Makesure all connectionsaresecure.

NOTE:

If the battery is unable to start the engine,chargeit with the

12V chargerincludedinthe accessory box(seethe "Charginga

Battery"section for details).

1.3 EMiSSiONSiNFORMATiON

TheEnvironmentalProtectionAgency (andCaliforniaAir Resource

Board for generators certified to CA standards) requires that

this generator comply with exhaust and evaporative emission

standards.Locatethe emissions compliancedecal on the engine

to determinewhatstandardsthegeneratormeets,andto determine

which warranty applies.This generatoris certifiedto operateon

gasoline. The emission control system includes the following

components(if equipped):

•Air InductionSystem

- IntakePipe/Manifold

- AirCleaner

• FuelSystem

- Carburetor

- FuelTank/Cap

- FuelLines

- EvaporativeVentLines

- CarbonCanister

• IgnitionSystem

- SparkPlug

- IgnitionModule

• ExhaustSystem

- ExhaustManifold

- Muffler

- PulsedAirValve

- Catalyst

2.1 KNOWTHEGENERATOR

Read the Owner'sManual and Safety Rules before operating

thisgenerator.

Compare the generator to Figures 2 through 4 to become

familiarizedwith thelocationsof variouscontrolsandadjustments.

Savethis manualfor future reference.

1. 120 Volt AC, 20 Amp, Duplex Receptacle -Supplies

electrical power for the operationof 120 Volt AC, 20 Amp,

single-phase, 60 Hz electrical lighting, appliance, tool and

motor loads (CARBmodelsare equippedwith GFCIoutlets).

2. 120/240 Volt AC, 30 Amp LockingReceptacle - Supplies

electricalpowerfor the operationof 120 and/or240 VoltAC,

30 Amp, single-phase,60 Hz, electrical lighting, appliance,

tool andmotor loads.

3. CircuitBreakers (AC)- Eachreceptacleis providedwith a

push-to-resetcircuit breakerto protectthe generatoragainst

electricaloverload.

4. Oil Drain- Useto drainengineoil.

5. Air Filter- Filtersintakeair as itisdrawn intothe engine.

6. ChokeKnob- Usedwhen startinga coldengine.

7. FuelTank- SeegeneratorSpecificationsfor tank capacity.

8. GroundingLug - Groundthe generatorto an approvedearth

groundhere.See"GroundingtheGenerator"for details.

9. Run/Stop Switch- Controls the operationof the generator

(pull start models).

9A. Start Switch - Used to start enginefrom the starter motor

(electricstart modelsonly).

10. Muffler- Quietsthe engine.

11. Handle - Pivot and retract for storage. Press the spring-

loadedbuttonto move handles.

12. GasCap- Fuelfill location.

l& FuelGauge- Showsfuel levelin tank.

14. Oil Fill- Add oil here.

15. Recoil Starter - Useto start enginemanually.

15. FuelShut Off - Valvebetweenfueltank and carburetor.

17. Roll OverValve- Passesfuelto the engineairbox.

18. Recovery Hose- Installbetweenthe carboncanisterandthe

roll overvalve (if equipped).

19. Hourmeter- Trackshoursof operation.

20. Battery ChargerInput - This receptacleallowsthe capability

to rechargethe 12 volt DO storage battery provided with

the 12 Volt Adaptor Plug Chargerwhich is included in the

Accessory Box. Located behindthe battery chargerinput is

a 1.50 Amp in-line fuse which is insidethe control panelto

protectthe battery(electricstart models only).

21. Battery - Powersthe electric starter (electric start models

only).

22. Spark Arrestor - Reducesfire hazardsby containing sparks

(CARBmodels only).

Figure 2.4 -Contro/ Panel (49 State Models)

Figure 2B -Contro/ Panel (CARB Models)

Figure 2C - Contro/ Pane/ (CSA Models)

Figure3 - GeneratorControls

2.2 HOURMETER

TheHourmetertrackshoursofoperationforscheduledmaintenance

(Figure5):

Therewill bea"CHGOIL"messageevery100 hours.Themessage

will flash one hour before and one hour after each 100 hour

interval,providinga two hourwindow to perform service.

This messagewill actuallybeginflashing at 99 hoursand disable

itselfat 101 hoursagain,providingatwo hourwindow to perform

theservice.

Every200 hoursthe "SVC"icon on the lower left hand corner of

thedisplay will flash. Themessagewill flash one hourbeforeand

onehour aftereach200 hourintervalprovidingatwo hourwindow

to perform service.

Figure5-Hourmeter

HOUR GLASS

GRAPHIC

O000.O

RESETBUTTON

(IF EQUIPPED)

Figure4-Generator Controls

Whenthe hour meter is inthe FlashAlert mode, the maintenance

message will always alternate with elapsedtime in hours and

tenths. The hours wilt flash four times, then alternate with the

maintenancemessagefourtimes untilthemeter resetsitself.

* 100 hours- CHGOIL-- OilChangeInterval(Every100 hrs)

* 200 hours- SVC-- ServiceAir Filter(Every200 hrs)

Note:

The hour glass graphic will flash on and off when the engine

is running.This signifies that the meter is tracking hours of

operation.

2.3 CONNECTIONPLUGS

2.3.1 120VAC,20AMP,DUPLEXRECEPTACLE

This is a 120 Volt outlet protectedagainst overloadby a 20 Amp

push-to-resetcircuitbreaker(Figure6). Useeachsocketto power

120 VoltAC, singlephase,60 Hzelectricalloadsrequiringupto a

combined 2400 watts (2.4 kW) or 20 Amps of current.Use only

high quality,well-insulated, 3-wire grounded cord sets ratedfor

125 Volts at 20 Amps (or greater).

Keep extensioncords as short as possible, preferablyless than

15 feet long, to preventvoltage drop and possibleoverheatingof

wires.

Figure 6- 120 Vo/t AC, 20 Amp, Duplex Receptac/e

2.3.2 120VAC,20AMP,GFC/DUPLEXRECEPTACLE

(CARBONLY)

This is a 120 Volt outlet protectedagainst overloadby a 20 Amp

push-to-reset circuit breaker (Figure 6A). Use each socket to

power 120 VoltAO,single phase,60 Hz electricalloadsrequiring

upto a combined2400 watts (2.4 kW)or 20 Amps of current.Use

only high quality,well-insulated,3-wire groundedcord sets rated

for 125 Volts at 20 Amps (or greater).

Keepextensioncords asshort as possibleto preventvoltagedrop

and possibleoverheatingof wires.

Figure 6A -120 Vo/t AC, 20 Amp, GFC/Duplex

Receptac/e

2.3.3 120/240VAC,30AMPRECEPTACLE

Use a NEMA L14-30 plug with this receptacle (rotate to lock!

unlock). 0onnect a suitable4-wire groundedcord set to the plug

andto thedesiredtoad.Thecordset shouldbe ratedfor 250 Volts

ACat30 Amps (or greater)(Figure7).

Use this receptacleto operate120 Volt AC, 60 Hz, singlephase

loads requiringup to 3600 watts (3.6 kW) of powerat 30 Amps

or 240 Volt AC, 60 Hz,single phase loadsrequiring up to 7200

watts (7.2 kW) of power at 30 Amps. The outlet is protectedby

two 25 Amp (5.5kW)ortwo 30 Amp (6.5kW)push-to-resetor one

30 Amp 2-pole toggleswitch or two 30 Amppush buttonto reset

(6.5/7.5kW) circuit breaker.

Figure 7 - 120/240 VAC, 30 Amp Receptac/e

120V/240V

30A

2.4 HOW TO USETHEGENERATOR

Seethe "To Startthe Engine"sectionfor how to safelystart and

stop the generatorand how to connect and disconnect loads. If

there are any problems operatingthe generator,pleasecall the

generatorhelplineat 1-888-436-3722.

_t ever operate in an enclosed area or indoors!

NEVER use in the home, in a vehicle, or in

partly enclosed areas such as garages, EVEN

IF doors and windows are open! ONLY use

outdoors and far from open windows, doors,

vents, and in an area that will not accumulate

deadly exhaust.

_t The engine exhaust fumes contain carbon

monoxide, which you cannot see or smell.

This poisonous gas, if breathed in sufficient

concentrations, can cause unconsciousness or

even death.

,_Adequate, unobstructed flow of cooling and

ventilating air is critical to correct generator

operation. Do not alter the installation or permit

even partial blockage of ventilation provisions,

as this can seriously affect safe operation

of the generator. The generator MUST be

operated outdoors.

_t This exhaust system must be properly

maintained. Do nothing that might render the

exhaust system unsafe or in noncompliance

with any local codes and/or standards.

_t Always use a battery operated carbon

monoxide alarm indoors, installed according to

the manufacturer's instructions.

Using a generator indoors CAN KiLL YOU iN MINUTES.

GroundingtheGeneratorinaBuildingStandbyApplicati0n

Generator exhaust contains carbon monoxide. This is

a poison you cannot see or smell.

NEVER use inside ahome

or garage, EVENiF doors

and windows are open.

Only use OUTSIDE and

far away from windows,

doors, and vents.

2.4.1 GROUNO/NGTHEGENERATORWHENUSEDASA

PORTABLE

This generator has an equipment ground that connects the

generatorframe componentsto the ground terminals on the AC

output receptacles (see NEC 250.34 (A) for explanation).This

allows the generatorto be used as a portablewithout grounding

the frame ofthe generatorasspecifiedin NEC250.34.

SpecialRequirements

There may be Federalor State OccupationalSafety and Health

Administration(OSHA)regulations,localcodes,or ordinancesthat

applyto the intendeduse ofthe generator.

Pleaseconsult a qualified electrician,electrical inspector, or the

local agencyhavingjurisdiction:

*In some areas, generators are requiredto be registeredwith

local utilitycompanies.

* If the generatoris used at a construction site, there may be

additionalregulationswhich must be observed.

2.4.2 CONNECT/NGTHEGENERATORTOABU/LD/NG'$

ELECTRICALSYSTEM

Connectionsfor standby power to a building's electricalsystem

must be made by a qualifiedelectricianand in strict compliance

with all national and local electrical codes and laws. The

connectionmust isolatethegeneratorpowerfrom utility poweror

otheralternativepowersources.

NOTE:

Becausethe generator equipmentground is bondedto the AC

neutralwiresin thegenerator,eithera3-poletransferswitchor

a2poletransferswitchwith aswitchingneutralkit is required

to connectthisgenerator to abuildingload.In this application

the generator becomesaseparatelyderived system(see NEC

250.20 (D)), and must be grounded in accordance with the

nationalor localelectricalcoderequirements.

,_The National Electrical Code requires that the

frame and external electrically conductive parts

of this generator be properly connected to an

approved earth ground,

Local electrical codes may also require proper grounding of

the unit (Figure8). Forthat purpose, connectinga No. 10 AWG

(AmericanWireGauge)strandedcopperwireto the groundinglug

and to an earth-drivencopperor brass grounding rod (electrode)

provides adequateprotection against electrical shock. However,

local codes may vary widely.Consultwith a localelectricianfor

grounding requirementsin thearea.

Proper groundingof the generatorwill help preventelectrical

shockin theeventof a groundfault conditioninthe generatoror in

connectedelectricaldevices.Propergroundingalsohelpsdissipate

static electricity,which often buildsup in ungroundeddevices.

Figure8 - Groundingthe Generater

GROUNDING

2.5 DON'TOVERLOADTHEGENERATOR

Overloadinga generatorin excess of its ratedwattage capacity

can result indamageto the generatorandto connectedelectrical

devices.Observethefollowing to preventoverloadingthe unit:

* Addupthetotal wattageofall electricaldevicesto be connected

at one time. This total should NOT be greater than the

generator'swattagecapacity.

* The ratedwattageof lights can betaken from light bulbs. The

ratedwattageof tools, appliancesand motors can usually be

foundon a datalabelor decalaffixedto the device.

* If the appliance,tool or motor does not give wattage,multiply

voltstimes ampereratingto determinewatts (voltsx amps =

watts).

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