Generac Power Systems WHEELHOUSE 1646-3 Bedienungsanleitung

Owner’s Manual

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Model No. 1646-3 (5,550 Watt AC Generator) Manual No. 193711GS Revision 4 (11/29/2004)

Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Know Your Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11

Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Last Page

• Generator

• Wheel kit

• Locking 30 Amp plug

• Engine oil

• Two packets of fuel stabilizer

• Owner's manual

• Engine manual

*If any parts are missing or damaged, call 1-800-270-1408.

Parts Included*Table of Contents

WheelHouse™ 5550 Watt Generator

EQUIPMENT

DESCRIPTION

Read this manual carefully and become

familiar with your generator. Know its

applications, its limitations and any hazards

involved.

The generators are an engine–driven, revolving field,

alternating current (AC) generator. It was designed to

supply electrical power for operating compatible electrical

lighting, appliances, tools and motor loads.The generator’s

revolving field is driven at about 3,600 rpm by a single-

cylinder engine.

CAUTION! DO NOT exceed the generator’s

wattage/amperage capacity. See “Don’t Overload

Generator”.

Every effort has been made to ensure that information in

this manual is accurate and current. However, we reserve

the right to change, alter or otherwise improve the product

and this document at any time without prior notice.

The Emission Control System for this generator is

warranted for standards set by the Environmental

Protection Agency. For warranty information refer to the

engine owner’s manual.

SAFETY RULES

This is the safety alert symbol. It is used to

alert you to potential personal injury hazards.

Obey all safety messages that follow this

symbol to avoid possible injury or death.

The safety alert symbol ( ) is used with a signal word

(DANGER, CAUTION,WARNING), a pictorial and/or a

safety message to alert you to hazards. DANGER indicates

a hazard which, if not avoided, will result in death or serious

injury. WARNING indicates a hazard which, if not avoided,

could result in death or serious injury. CAUTION

indicates a hazard which, if not avoided, might result in

minor or moderate injury. CAUTION, when used

without the alert symbol, indicates a situation that could

result in equipment damage. Follow safety messages to

avoid or reduce the risk of injury or death.

Hazard Symbols and Meanings

The engine exhaust from this product contains

chemicals known to the State of California to cause

cancer, birth defects, or other reproductive harm.

WARNING

Fire

Explosion

Toxic Fumes Hot Surface

Electrical Shock

Electrocution Electrical Shock

Kickback

WheelHouse™ 5550 Watt Generator

• When using generator for backup power, notify utility

company. Use approved transfer equipment to isolate

generator from electric utility.

• Use a ground circuit fault interrupter (GFCI) in any damp or

highly conductive area, such as metal decking or steel work.

• DO NOT touch bare wires or receptacles.

• DO NOT use generator with electrical cords which are worn,

frayed, bare or otherwise damaged.

• DO NOT operate generator in the rain.

• DO NOT handle generator or electrical cords while standing

in water, while barefoot, or while hands or feet are wet.

• DO NOT allow unqualified persons or children to operate or

service generator.

Generator produces powerful voltage.

Failure to isolate generator from power utility

can result in death or injury to electric utility

workers due to backfeed of electrical energy.

WARNING

• This generator does not meet U. S. Coast Guard Regulation

33CFR-183 and should not be used on marine applications.

• Failure to use the appropriate U. S. Coast Guard approved

generator could result in bodily injury and/or property

damage.

WARNING

WHEN ADDING OR DRAINING FUEL

• Turn generator OFF and let it cool at least 2 minutes before

removing fuel cap. Loosen cap slowly to relieve pressure in

tank.

• Fill or drain fuel tank outdoors.

• DO NOT overfill tank.Allow space for fuel expansion.

• Keep fuel away from sparks, open flames, pilot lights, heat, and

other ignition sources.

• DO NOT light a cigarette or smoke.

WHEN STARTING EQUIPMENT

• Ensure spark plug, muffler, fuel cap and air cleaner are in place.

• DO NOT crank engine with spark plug removed.

• If fuel spills, wait until it evaporates before starting engine.

WHEN OPERATING EQUIPMENT

• Do not tip engine or equipment at angle which causes fuel to

spill.

• This generator is not for use in mobile equipment or marine

applications.

WHEN TRANSPORTING OR REPAIRING

EQUIPMENT

• Transport/repair with fuel tank EMPTY or with fuel shutoff

valve OFF.

• Disconnect spark plug wire.

WHEN STORING FUEL OR EQUIPMENT WITH FUEL

IN TANK

• Store away from furnaces, stoves, water heaters, clothes

dryers or other appliances that have pilot light or other

ignition source because they can ignite fuel vapors.

Fuel and its vapors are extremely flammable and

explosive.

Fire or explosion can cause severe burns or

death.

WARNING

• Operate generator ONLY outdoors.

• Keep exhaust gas from entering a confined area through

windows, doors, ventilation intakes or other openings.

• DO NOT operate generator inside any building or enclosure,

including the generator compartment of a recreational vehicle (RV).

Running generator gives off carbon monoxide,

an odorless, colorless, poison gas.

Breathing carbon monoxide will cause nausea,

fainting or death.

WARNING

• When starting engine, pull cord slowly until resistance is felt

and then pull rapidly to avoid kickback.

• NEVER start or stop engine with electrical devices plugged in

and turned on.

Rapid retraction of starter cord (kickback) will

pull hand and arm toward engine faster than

you can let go.

Broken bones, fractures, bruises or sprains could

result.

WARNING

WheelHouse™ 5550 Watt Generator

• Use generator only for intended uses.

• If you have questions about intended use, ask dealer or call

the Generac generator helpline at 1-800-270-1408.

• Operate generator only on level surfaces.

• DO NOT expose generator to excessive moisture, dust, dirt,

or corrosive vapors.

• DO NOT insert any objects through cooling slots.

• If connected devices overheat, turn them off and disconnect

them from generator.

• Shut off generator if:

-electrical output is lost;

-equipment sparks, smokes, or emits flames;

-unit vibrates excessively.

Improper treatment of generator can damage it and

shorten its life.

CAUTION

• DO NOT tamper with governed speed. Generator supplies

correct rated frequency and voltage when running at governed

speed.

• DO NOT modify generator in any way.

Excessively high operating speeds increase risk of injury

and damage to generator.

Excessively low speeds impose a heavy load.

CAUTION

• See “Don’t Overload Generator”.

• Start generator and let engine stabilize before connecting

electrical loads.

• Connect electrical loads in OFF position, then turn ON for

operation.

• Turn electrical loads OFF and disconnect from generator

before stopping generator.

Exceeding generators wattage/amperage capacity can

damage generator and/or electrical devices connected

to it.

CAUTION

WHEN ADJUSTING OR MAKING REPAIRS TOYOUR

GENERATOR

• Disconnect the spark plug wire from the spark plug and place

the wire where it cannot contact spark plug.

WHEN TESTING FOR ENGINE SPARK

• Use approved spark plug tester.

• DO NOT check for spark with spark plug removed.

Unintentional sparking can result in fire or

electric shock.

WARNING

• DO NOT touch hot surfaces.

• Allow equipment to cool before touching.

• The generator must be at least 5 feet from structures having

combustible walls and/or other combustible materials.

• Keep at least 3 feet of clearance on all sides of generator for

adequate cooling, maintenance and servicing.

• In the State of California a spark arrester is required by law

(Section 4442 of the California Public Resources Code). Other

states may have similar laws. Federal laws apply on federal

lands. If you equip the muffler with a spark arrester, it must be

maintained in effective working order.

Running engines produce heat.Temperature of

muffler and nearby areas can reach or exceed

150°F (65°C).

Severe burns can occur on contact.

Combustible debris, such as leaves, grass, brush,

ect. can catch fire.

WARNING

WheelHouse™ 5550 Watt Generator

KNOWYOUR GENERATOR

Read this owner’s manual and safety rules before operating your generator.

Compare the illustrations with your generator, to familiarize yourself with the locations of various controls and

adjustments. Save this manual for future reference.

120 Volt AC, 20 Amp

Duplex Receptacle

Removable Fuel Tank

Choke Lever

Recoil Starter

(not shown)

Rocker Switch

Circuit Breakers (AC)

120/240 Volt AC,

30 Amp Receptacle

Air Cleaner

Grounding Fastener

Oil Fill Cap/Dipstick

120 Volt AC, 20 Amp, Duplex Receptacle — May be

used to supply electrical power for the operation of

120 Volt AC, 20 Amp, single phase, 60 Hz electrical lighting,

appliance, tool and motor loads.

120/240 Volt AC, 30 Amp Locking Receptacle — May

be used to supply electrical power for the operation of

120 and/or 240 Volt AC, 30 Amp, single phase, 60 Hz

electrical lighting, appliance, tool and motor loads.

Air Cleaner — Protects engine by filtering dust and debris

out of intake air.

Choke Lever — Used when starting a cold engine.

Circuit Breakers (AC) — Each receptacle is provided

with a "push to reset" circuit breaker to protect the

generator against electrical overload.

Removable Fuel Tank — Capacity of five (5) U.S. gallons.

Easily removed for convenient refueling.

Grounding Fastener — If required, please consult a

qualified electrician, electrical inspector, or local agency

having jurisdiction.

Oil Fill Cap/Dipstick — Check and add oil to engine

here.

Recoil starter — Used to start the engine.

Rocker Switch — Set this switch to "On" before using

recoil starter. Set switch to "Off" to switch OFF engine.

Vent Knob — Must be open when generator is running.

Vent Knob

WheelHouse™ 5550 Watt Generator

ASSEMBLY

Your generator requires some assembly and is ready for

use after it has been properly serviced with the

recommended oil and fuel. If you have any problems with

the assembly of your generator, please call the generator

helpline at 1-800-270-1408.

Remove Generator From Carton

• Set the carton on a rigid flat surface with “This Side Up”

arrows pointing upward.

• Carefully open the top flaps of the shipping carton.

• Cut carton corners from top to bottom at end of carton

near wheels. Lay that side of carton down flat.

• Remove all packing material, carton fillers, etc.

• Roll the generator out of the shipping carton.

BEFORE STARTING THE

ENGINE

Secure Handle

Secure the handle using the following steps:

• Loosen knobs of the handle.

• Raise the handle.

• Insert handle pins, if equipped (P/N B4135GS).

• Hand tighten knobs.

Add Engine Oil

• Place generator on a level surface.

• Use a long neck funnel OR remove the fuel tank as

described in “Fuel Tank”, when adding or changing oil.

• Refer to engine owner’s manual and follow oil

recommendations and instructions.

NOTE: Check oil often during engine break–in. Refer to

engine owner’s manual for recommendations.

NOTE: The generator assembly rotates on a prelubricated

and sealed ball bearing that requires no additional

lubrication for the life of the bearing.

Add Fuel

NOTE: This gasoline engine is certified to operate on

gasoline. Exhaust Emission Control System: EM (Engine

Modifications).

1. Use clean, fresh, regular UNLEADED fuel with a

minimum of 85 octane. DO NOT use fuel which

contains Methanol. DO NOT mix oil with fuel.

2. Clean area around fuel fill cap, remove cap.

3. Slowly add regular unleaded fuel to fuel tank. Be

careful not to overfill.Allow about 1.5" of tank space

for fuel expansion (Figure 1).

4. Install fuel cap and wipe up any spilled fuel.

Fuel Tank

As is common with all plastic fuel containers, the

removable fuel tank supplied with this generator may swell

or expand due to build-up of fuel vapors when the vent

knob is closed.This tank is designed and has been tested to

safely withstand pressure-buildup.The 'ballooning' condition

CAUTION

• Refer to engine manual for oil fill information.

• Damage to equipment resulting from failure to follow this

instruction will void warranty.

Any attempt to crank or start the engine before it has

been properly filled with the recommended oil will result

in equipment failure.

WHEN ADDING FUEL

• Turn generator OFF and let it cool at least 2 minutes before

removing fuel cap. Loosen cap slowly to relieve pressure in tank.

• Fill fuel tank outdoors.

• DO NOT overfill tank.Allow space for fuel expansion.

• Keep fuel away from sparks, open flames, pilot lights, heat, and

other ignition sources.

• DO NOT light a cigarette or smoke.

Fuel and its vapors are extremely flammable and

explosive.

Fire or explosion can cause severe burns or

death.

WARNING

Fuel

Tank

1.5” Air Space

Figure 1 - Fuel Expansion

WheelHouse™ 5550 Watt Generator

is relieved by turning the vent knob fully counterclockwise

or loosening and retightening the fuel cap/gauge.When

installing the tank on your generator, relieve tank pressure

before tightening the four large plastic wing nuts.

IMPORTANT: The vent knob should be closed whenever

you move the generator or transport the fuel tank.

1. Turn the vent knob fully clockwise on the fuel gauge to

close it (Figure 2).

WARNING! Failure to follow these fuel tank

removal instructions could result in death or serious

injury.

2. Turn the fuel shut off valve to the “Off” position

(Figure 3).

3. Disconnect the quick connect on the fuel line by

pushing on the metal tab and twisting apart (Figure 4).

Release the metal tab. Some fuel that is left in the line

will spill out.

4. Remove the four large plastic wing nuts holding the

tank onto the frame by turning them counter-

clockwise (Figure 5).

5. Lift off the fuel tank by grasping the handle (provided

on the tank) with one hand and putting the other hand

in the finger pocket (Figure 6). Lift the tank straight up.

IMPORTANT: The fuel tank MUST be filled with it lying

flat, not slanted or standing upright (Figure 7). DO NOT let

the fuel valve and quick connect come in contact with any

dirt.

To place the fuel tank back on the unit, follow these same

steps in reverse order. Make sure the four large plastic

wing nuts are tightened securely.

IMPORTANT: Remove any dirt found inside the quick

connect before putting the fuel tank back on the unit.

Make sure the vent knob is turned fully counter-

clockwise to open it. If you don’t open it, fuel will not

flow into the fuel line causing the unit to not start.

Figure 4 — Quick Connect

Figure 5 — Plastic Tank Wing Nuts

Figure 6 — Lifting Off Fuel Tank

Figure 7 — Fuel Tank

Figure 2 —Vent Knob

Vent Knob

Figure 3 — Fuel Shut-offValve

Fuel Valve is shown in

the “Off” position

Fuel Tank

WheelHouse™ 5550 Watt Generator

USING THE GENERATOR

System Ground

The generator has a system ground that connects the

generator frame components to the ground terminals on

the AC output receptacles.The system ground is connected

to the AC neutral wire (see “Equipment Description”,

earlier in this manual).

Special Requirements

There may be Federal or State Occupational Safety and

Health Administration (OSHA) regulations, local codes, or

ordinances that apply to the intended use of the generator.

Please consult a qualified electrician, electrical inspector, or

the local agency having jurisdiction.

• In some areas, generators are required to be registered

with local utility companies.

• If the generator is used at a construction site, there may

be additional regulations which must be observed.

Connecting to a Building’s Electrical

System

Connections for standby power to a building’s electrical

system must be made by a qualified electrician.The

connection must isolate the generator power from utility

power, and must comply with all applicable laws and

electrical codes.

Generator Location

Generator Clearance

The generator must be at least 5 ft. (152 cm) from

structures having combustible walls and/or other

combustible materials. Leave at least 3 ft. (92 cm) all around

generator including overhead, for adequate cooling,

maintenance and servicing.

Place generator in a well ventilated area, which will allow

for removal of deadly exhaust gas. DO NOT place

generator where exhaust gas could accumulate and enter

inside or be drawn into a potentially occupied building.

Ensure exhaust gas is kept away from any windows, doors,

ventilation intakes or other openings that can allow

exhaust gas to collect in a confined area (Figure 8).

Prevailing winds and air currents should be taken into

consideration when positioning generator.

• When using generator for backup power, notify utility

company. Use approved transfer equipment to isolate

generator from electric utility.

• Use a ground fault circuit interrupter (GFCI) in any damp or

highly conductive area, such as metal decking or steel work.

• DO NOT touch bare wires or receptacles.

• DO NOT use generator with electrical cords which are worn,

frayed, bare or otherwise damaged.

• DO NOT operate generator in the rain.

• DO NOT handle generator or electrical cords while standing

in water, while barefoot, or while hands or feet are wet.

• DO NOT allow unqualified persons or children to operate or

service generator.

Generator produces powerful voltage.

Failure to isolate generator from power utility

can result in death or injury to electric utility

workers due to backfeed of electrical energy.

WARNING

• Operate generator ONLY outdoors.

• Keep exhaust gas from entering a confined area through

windows, doors, ventilation intakes or other openings.

• DO NOT operate generator inside any building or enclosure,

including the generator compartment of a recreational vehicle (RV).

Running generator gives off carbon monoxide,

an odorless, colorless, poison gas.

Breathing carbon monoxide will cause nausea,

fainting or death.

WARNING

Figure 8 — Generator Clearance

Exhaust Port

Typical Generator Shown

WheelHouse™ 5550 Watt Generator

OPERATING THE

GENERATOR

Starting the Engine

Disconnect all electrical loads from the generator. Follow

these start instruction steps in numerical order:

1. Make sure unit is on a level surface.

IMPORTANT: Failure to start and operate unit on a level

surface will cause the unit not to start or shut down during

operation.

2. Make sure the fuel line quick connect is hooked up and

that all four tank hold-downs are firmly tight.

3. Turn the vent knob fully counter-clockwise. See

Figure 2 on page 7.

4. Rotate the fuel valve to the “On” position. See

Figure 3 on page 7.

5. Start the engine according to instructions given in the

engine owner’s manual.

NOTE: If engine starts after 3 pulls but fails to run, or if

unit shuts down during operation, make sure unit is on a

level surface and check for proper oil level in crankcase.

This unit may be equipped with a low oil protection device.

See engine manual.

Connecting Electrical Loads

• Let engine stabilize and warm up for a few minutes after

starting.

• Plug in and turn on the desired 120 and/or 240 Volt AC,

single phase, 60 Hz electrical loads.

• DO NOT connect 240 Volt loads to the 120 Volt

receptacles.

• DO NOT connect 3–phase loads to the generator.

• DO NOT connect 50 Hz loads to the generator.

•DO NOT OVERLOAD THE GENERATOR. See

“Don’t Overload Generator”.

Stopping the Engine

1. Unplug all electrical loads from generator panel

receptacles. NEVER start or stop engine with electrical

devices plugged in and turned on.

2. Let engine run at no–load for 30 seconds to stabilize

internal temperatures of engine and alternator.

3. Turn engine off according to instructions given in

engine owner’s manual.

4. Move fuel valve to “Off” position.

• See “Don’t Overload Generator”.

• Start generator and let engine stabilize before connecting

electrical loads.

• Connect electrical loads in OFF position, then turn ON for

operation.

• Turn electrical loads OFF and disconnect from generator

before stopping generator.

Exceeding generators wattage/amperage capacity can

damage generator and/or electrical devices connected

to it.

CAUTION

• DO NOT touch hot surfaces.

• Allow equipment to cool before touching.

• The generator must be at least 5 feet from structures having

combustible walls and/or other combustible materials.

• Keep at least 3 feet of clearance on all sides of generator for

adequate cooling, maintenance and servicing.

• In the State of California a spark arrester is required by law

(Section 4442 of the California Public Resources Code). Other

states may have similar laws. Federal laws apply on federal

lands. If you equip the muffler with a spark arrester, it must be

maintained in effective working order.

Running engines produce heat.Temperature of

muffler and nearby areas can reach or exceed

150°F (65°C).

Severe burns can occur on contact.

Combustible debris, such as leaves, grass, brush,

ect. can catch fire.

WARNING

• When starting engine, pull cord slowly until resistance is felt

and then pull rapidly to avoid kickback.

• NEVER start or stop engine with electrical devices plugged in

and turned on.

Rapid retraction of starter cord (kickback) will

pull hand and arm toward engine faster than

you can let go.

Broken bones, fractures, bruises or sprains could

result.

WARNING

WheelHouse™ 5550 Watt Generator

RECEPTACLES

120 Volt AC, 20 Amp, Duplex

Receptacle

Each receptacle (Figure 9) is protected against overload by

a push–to–reset circuit breaker.

Use each receptacle to operate 120Volt AC, single–phase,

60 Hz electrical loads requiring up to 2,400 watts (2.4 kW)

at 20 Amps of current. Use cord sets that are rated for

125 Volt AC loads at 20 Amps (or greater).

120/240 Volt AC, 30 Amp, Locking

Receptacle

Use a NEMA L14–30 plug with this receptacle. Connect a

4–wire cord set rated for 250 Volt AC loads at 30 Amps (or

greater) (Figure 10).You can use the same 4–wire cord if

you plan to run a 120Volt load.

This receptacle powers 120/240 Volt AC, 60 Hz, single

phase loads requiring up to 2,775 watts of power at

23.1 Amps for 120Volts; 5,550 watts of power (5.55 kW)

at 23.1 Amps for 240 Volts.The outlet is protected by a

push–to–reset circuit breaker.

• NEVER attempt to power a device requiring more amperage

than generator or receptacle can supply.

• DO NOT overload the generator. See “Don’t Overload

Generator”.

Receptacles may be marked with rating value greater

than generator output capacity.

CAUTION

Figure 9 — 120Volt AC, 20 Amp Duplex Receptacle

Figure 10 — 120/240 Volt AC, 30 Amp Receptacle

4-Wire Cord Set

240V

120V 120V W (Neutral)

X (Hot)

Y (Hot)

NEMA L14-30 Ground (Green)

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