Generac Power Systems XT Series Bedienungsanleitung

XT Series Portable Generator

Owner’s Manual

WWW.GENERAC.COM

1-888-GENERAC

(1-888-436-3722)

SAVE THIS MANUAL FOR FUTURE REFERENCE

004535

MODEL:________________________

SERIAL:________________________

DATE PURCHASED:______________

(000209a)

WARNING

This product is not intended to be used in

a critical life support application. Failure to

adhere to this warning could result in

death or serious injury.

Table of Contents

Section 1 Introduction and Safety 1

Introduction ..................................... 1

Safety Rules .................................... 1

Safety Symbols and Meanings ........ 1

Exhaust and Location Hazards ....... 2

Electrical Hazards ........................... 3

Fire Hazards .................................... 3

Standards Index .............................. 3

Section 2 General Information and

Setup .............................................. 4

Know Your Generator ..................... 5

Emissions ........................................ 5

Connection Plugs ............................ 6

Idle Control Switch .......................... 6

Hour Meter ...................................... 6

Remove Contents from Carton ....... 7

Assembly ......................................... 7

Battery Cable Connection (if equipped)

Add Engine Oil ................................ 8

Fuel ................................................. 9

Section 3 Operation .................... 10

Operation and Use Questions ....... 10

Before Starting Engine .................. 10

Prepare Generator for Use ............ 10

Grounding the Generator When Used

as a Portable ................................. 10

Know Generator Limits .................. 11

Transporting/Tipping of the Unit .... 12

Starting Pull Start Engines ............ 12

Starting Electric Start Engines ...... 12

Generator Shut Down ................... 13

Low Oil Level Shutdown System ... 13

Section 4 Maintenance and

Troubleshooting ..........................14

Maintenance ..................................14

Maintenance Schedule ..................14

Preventive Maintenance ................14

Engine Maintenance ......................14

Battery Replacement

(if applicable) .................................16

Fuel Filter Replacement ................17

Inspect Muffler and Spark Arrester 17

Valve Clearance ............................17

Storage ..........................................18

Troubleshooting .............................19

Notes .............................................20

(000004)

WARNING

California Proposition 65. Engine exhaust and some

of its constituents are known to the state of California

to cause cancer, birth defects, and other reproductive

harm.

(000005)

WARNING

California Proposition 65. This product contains or

emits chemicals known to the state of California to

cause cancer, birth defects, and other reproductive

harm.

Owner’s Manual for Portable Generator 1

Section 1 Introduction and Safety

Introduction

Thank you for purchasing a Generac Power

Systems Inc. product. This unit has been

designed to provide high-performance, effi-

cient operation, and years of use when main-

tained properly.

If any section of the manual is not understood,

contact your nearest Independent Authorized

Service Dealer (IASD), or contact Generac

Customer Service at 1-888-GENERAC (1-

888-436-3722), or www.generac.com with any

questions or concerns.

The owner is responsible for proper mainte-

nance and safe use of the equipment. Before

operating, servicing or storing this generator:

• Study all warnings in this manual and on

the product carefully.

• Become familiar with this manual and the

unit before use.

• Refer to the Assembly section of the man-

ual for instructions on final assembly proce-

dures. Follow the instructions completely.

Save these instructions for future reference.

ALWAYS supply this manual to any individual

that will use this machine.

The information in this manual is accurate

based on products produced at the time of

publication. The manufacturer reserves the

right to make technical updates, corrections,

and product revisions at any time without

notice.

Safety Rules

The manufacturer cannot anticipate every

possible circumstance that might involve a

hazard. The alerts in this manual, and on tags

and decals affixed to the unit, are not all inclu-

sive. If using a procedure, work method, or

operating technique that the manufacturer

does not specifically recommend, verify that it

is safe for others and does not render the

equipment unsafe.

Throughout this publication, and on tags and

decals affixed to the unit, DANGER, WARN-

ING, CAUTION, and NOTE blocks are used to

alert personnel to special instructions about a

particular operation that may be hazardous if

performed incorrectly or carelessly. Observe

them carefully. Alert definitions are as follows:

NOTE: Notes contain additional information

important to a procedure and will be found

within the regular text of this manual.

These safety alerts cannot eliminate the haz-

ards that they indicate. Common sense and

strict compliance with the special instructions

while performing the action or service are

essential to preventing accidents.

Safety Symbols and Meanings

• If you start to feel sick, dizzy, or weak after

the generator has been running, move to

fresh air IMMEDIATELY. See a doctor, as

you could have carbon monoxide poison-

ing.

(000100a)

WARNING

Consult Manual. Read and understand manual

completely before using product. Failure to

completely understand manual and product

could result in death or serious injury.

(000001)

DANGER

Indicates a hazardous situation which, if not avoided,

will result in death or serious injury.

(000002)

WARNING

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury.

(000003)

CAUTION

Indicates a hazardous situation which, if not avoided,

could result in minor or moderate injury.

000657

DANGER

Using a generator indoors CAN KILL YOU IN MINUTES.

Generator exhaust contains carbon monoxide. This is

a poison you cannot see or smell.

NEVER use inside a home

or garage, EVEN IF doors

and windows are open.

Only use OUTSIDE and

far away from windows,

doors, and vents.

(000103)

DANGER

Asphyxiation. Running engines produce carbon

monoxide, a colorless, odorless, poisonous gas.

Carbon monoxide, if not avoided,

will result in death or serious injury.

(000179a)

DANGER

The exhaust system must be properly maintained. Do

not alter or modify the exhaust system as to render it

unsafe or make it noncompliant with local codes and/or

standards. Failure to do so will result in death

or serious injury.

2 Owner’s Manual for Portable Generator

• For safety reasons, it is recommended that

the maintenance of this equipment be per-

formed by an IASD. Inspect the generator

regularly, and contact the nearest IASD for

parts needing repair or replacement.

Exhaust and Location Hazards

• If you start to feel sick, dizzy, or weak after

the generator has been running, move to

fresh air IMMEDIATELY. See a doctor, as

you could have carbon monoxide poison-

ing.

• Point muffler exhaust away, downwind from

occupied buildings.

• Place generator at least 20 feet from occu-

pied buildings.

(000104)

DANGER

Electrocution. Water contact with a power source,

if not avoided, will result in death or serious injury.

(000116)

DANGER

Electrocution. Turn utility and emergency

power supplies to OFF before connecting power

source and load lines. Failure to do so will result

in death or serious injury.

(000146)

WARNING

Equipment and property damage. Do not alter

construction of, installation, or block ventilation for

generator. Failure to do so could result in unsafe

operation or damage to the generator.

(000178a)

Asphyxiation. Always use a battery operated carbon

monoxide alarm indoors and installed according to

the manufacturer’s instructions. Failure to do so

could result in death or serious injury.

WARNING

(000250)

WARNING

Equipment and property damage. Do not operate unit on

uneven surfaces, or areas of excessive moisture, dirt, dust

or corrosive vapors. Doing so could result in death, serious

injury, property and equipment damage.

(000111)

WARNING

Moving Parts. Keep clothing, hair, and appendages

away from moving parts. Failure to do so could

result in death or serious injury.

(000108)

WARNING

Hot Surfaces. When operting machine, do not

touch hot surfaces. Keep machine away from

combustables during use. Hot surfaces

could result in severe burns or fire.

(000142)

Do not insert any object through the air cooling slots.

Generator can start at any time and could result in

death, serious injury, and unit damage.

WARNING

Risk of injury. Do not operate or service this machine

if not fully alert. Fatigue can impair the ability to service

this equipment and could result in death or serious

injury. (000215)

WARNING

Injury and equipment damage. Do not use generator

as a step. Doing so could result in falling, damaged

parts, unsafe equipment operation, and could result

in death or serious injury. (000216)

000406

(000103)

DANGER

Asphyxiation. Running engines produce carbon

monoxide, a colorless, odorless, poisonous gas.

Carbon monoxide, if not avoided,

will result in death or serious injury.

(000179a)

DANGER

The exhaust system must be properly maintained. Do

not alter or modify the exhaust system as to render it

unsafe or make it noncompliant with local codes and/or

standards. Failure to do so will result in death

or serious injury.

(000146)

WARNING

Equipment and property damage. Do not alter

construction of, installation, or block ventilation for

generator. Failure to do so could result in unsafe

operation or damage to the generator.

(000178a)

Asphyxiation. Always use a battery operated carbon

monoxide alarm indoors and installed according to

the manufacturer’s instructions. Failure to do so

could result in death or serious injury.

WARNING

Owner’s Manual for Portable Generator 3

Electrical Hazards

• The National Electric Code (NEC) requires

the frame and external electrically conduc-

tive parts of the generator be properly con-

nected to an approved earth ground. Local

electrical codes may also require proper

grounding of the generator. Consult with a

local electrician for grounding requirements

in the area.

• Once generator has been started outside,

connect electrical loads to extension

cord(s) inside.

Fire Hazards

• Do not operate the generator if connected

electrical devices overheat, if electrical out-

put is lost, if engine or generator sparks or if

flames or smoke are observed while unit is

running.

• Keep a fire extinguisher near the generator

at all times.

Standards Index

1. National Fire Protection Association

(NFPA) 70: The NATIONAL ELECTRIC

CODE (NEC) available from www.nfpa.org

2. National Fire Protection Association

(NFPA) 5000: BUILDING CONSTRUC-

TION AND SAFETY CODE available from

www.nfpa.org

3. International Building Code available from

www.iccsafe.org

4. Agricultural Wiring Handbook available

from www.rerc.org, Rural Electricity

Resource Council P.O. Box 309 Wilming-

ton, OH 45177-0309

5. ASAE EP-364.2 Installation and Mainte-

nance of Farm Standby Electric Power

available from www.asabe.org, American

Society of Agricultural & Biological Engi-

neers 2950 Niles Road, St. Joseph, MI

49085

6. CSA C22.2 100-14 Electric motors and

generators for installation and use, in

accordance with the Rules of the Cana-

dian Electrical Code

7. ANSI/PGMA G300 Safety and Perfor-

mance of Portable Generators. Portable

Generator Manufacturer’s Association,

www.pgmaonline.com

This list is not all inclusive. Check with the

Authority Having Jurisdiction (AHJ) for any

local codes or standards which may be appli-

cable to your jurisdiction.

(000144)

DANGER

Electrocution. Contact with bare wires,

terminals, and connections while generator

is running will result in death or serious injury.

(000104)

DANGER

Electrocution. Water contact with a power source,

if not avoided, will result in death or serious injury.

(000145)

DANGER

Electrocution. In the event of electrical accident,

immediately shut power OFF. Use non-conductive

implements to free victim from live conductor. Apply

first aid and get medical help. Failure to do so will

result in death or serious injury.

(000130)

WARNING

Accidental Start-up. Disconnect the negative battery

cable, then the positive battery cable when working

on unit. Failure to do so could result in death

or serious injury.

(000105)

DANGER

Explosion and Fire. Fuel and vapors are extremely

flammable and explosive. Add fuel in a well

ventilated area. Keep fire and spark away. Failure to

do so will result in death or serious injury.

(000166)

DANGER

Do not overfill fuel tank. Fill to 1/2 in. of top of tank to

allow for fuel expansion. Overfilling may cause fuel to

spill onto engine causing fire or explosion, which will

result in death or serious injury.

(000174)

DANGER

Risk of fire. Allow fuel spills to completely dry

before starting engine. Failure to do so will

result in death or serious injury.

(000142)

Do not insert any object through the air cooling slots.

Generator can start at any time and could result in

death, serious injury, and unit damage.

WARNING

4 Owner’s Manual for Portable Generator

Section 2 General Information and Setup

Figure 2-1. Features and Controls

TABLE 1. Generator Components

Figure 2-2. Control Panel

004538

004535

1 120/240 Volt AC, 30 Amp Locking

Receptacle

2 120 Volt AC, 20 Amp GFCI Duplex

Receptacle

3 Hour Meter

4 Circuit Breakers (AC)

5 Powerbar

6 Idle Control

7 Battery Charger Input

8 Off/Run/Start Switch

9 Grounding Lug

10 Spark Arrestor

11 Muffler

12 Fuel Cap

13 Recovery Hose

14 Carbon Canister (CARB models only)

15 Choke Lever

16 Air Filter

17 Recoil Starter

18 Fuel Valve

19 Handle

20 Fuel Gauge

21 Roll Over Valve

22 Fuel Tank

23 Oil Drain

24 Oil Fill/Dipstick

25 Battery

004536

1 7

2 6

Owner’s Manual for Portable Generator 5

Figure 2-3. Unit Identification Label

Know Your Generator

Replacement owner’s manuals are available

at www.generac.com.

Emissions

The United States Environmental Protection

Agency (US EPA) (and California Air

Resources Board (CARB), for engines/equip-

ment certified to California standards) requires

that this engine/equipment complies with

exhaust and evaporative emissions stan-

dards. Locate the emissions compliance decal

on the engine to determine applicable stan-

dards. For emissions warranty information,

please reference the included emissions war-

ranty. It is important to follow the maintenance

specifications in the manual to ensure that the

engine complies with the applicable emissions

standards for the duration of the product’s life.

000995

(000100a)

WARNING

Consult Manual. Read and understand manual

completely before using product. Failure to

completely understand manual and product

could result in death or serious injury.

TABLE 2. Product Specifications

Generator Specifications

Rated Power 8.0 kW**

Surge Watts 10 KVA**

Rated AC Voltage 120/240

Rated AC Load (120 Volt / 240 Volt) 66.6 / 33.3 Amps**

Rated Frequency 60 Hz @ 3600 RPM

Phase Single Phase

Unit Weight (Dry) 207 lbs. (94.1 kg)

** Operating Temperature Range: -18 deg. C (0 deg. F) to 40 Deg. C (104 Deg. F). When operated

above 25 deg. C (77 deg. F) there may be a decrease in power.

** Maximum wattage and current are subject to, and limited by, such factors as fuel Btu content, ambi-

ent temperature, altitude, engine condition, etc. Maximum power decreases about 3.5% for each

1,000 feet above sea level; and will also decrease about 1% for each 6° C (10° F) above 16° C (60°

F) ambient temperature.

Engine Specifications

Displacement 420 cc

Spark Plug Part No. 0J00620106

Spark Plug Type Champion N9YC or Equivalent

Spark Plug Gap 0.028-0.031 inch (0.70-0.80mm)

Gasoline Capacity 28.4 L (7.5 U.S. gallons)

Oil Type See chart in Add Engine Oil.

Oil Capacity 0.9 L (0.95 qt.)

Run Time at 50% Load 11 Hours

* Go to www.generac.com or contact an IASD for replacement parts.

6 Owner’s Manual for Portable Generator

Connection Plugs

120 VAC, 20 Amp, GFCI Duplex

Receptacle (if equipped)

The 120 Volt outlet is overload protected by a

20 Amp push-to-reset circuit breaker. See Fig-

ure 2-4. Each receptacle will power 120 Volt

AC, single phase, 60 Hz electrical loads

requiring up to 2400 watts (2.4 kW) or 20

Amps of current. Use only high quality, well-

insulated, 3-wire grounded cord sets rated for

125 Volts at 20 Amps (or greater). It also pro-

vides protection with a Ground Fault Circuit

Interrupter with a press to TEST and RESET

button.

Figure 2-4. 120 VAC, 20 Amp, GFCI Duplex

Receptacle NEMA 5-20R

120/240 VAC, 30 Amp Receptacle

Use a NEMA L14-30 plug with this receptacle

(rotate to lock/unlock). Connect a suitable 4-

wire grounded cord set to plug and desired

load. The cord set should be rated 250 Volts

AC at 30 Amps (or greater). See Figure 2-5.

Use this receptacle to operate 120 Volt AC, 60

Hz, single phase loads requiring up to 3600

watts (3.6 kW) of power at 30 Amps or 240

Volt AC, 60 Hz, single phase loads requiring

up to 7200 watts (7.2 kW) of power at 30

Amps. The outlet is protected by two 25 Amp

(5.5kW), or two 30 Amp (6.5kW) push-to-

reset, or one 30 Amp 2-pole circuit breaker or,

two 30 Amp push button to reset (6.5/7.5/8.0

kW) circuit breaker.

Figure 2-5. 120/240 VAC, 30 Amp Receptacle

NEMA L14-30R

Extension Cord

Your generator comes with a 20 foot extension

cord for connecting appliances and other elec-

trical devices to the generator.

The colored dots on the extension cord are

indicators for evenly applying the loads to the

generator. For example, if two electrical

devices are plugged in, place one into a red

labeled outlet (A) and the other into a blue

labeled outlet (B), rather than two red or two

blue outlets. See Figure 2-6.

Figure 2-6. Extension Cord

Idle Control Switch

This switch operates the engine at normal

(high) rpm when there is an electrical load

present and automatically reduces the engine

to a lower rpm when a load is not present. The

system can also be turned off to operate the

engine at a higher rpm at all times.

Hour Meter

The Hour Meter tracks hours of operation for

scheduled maintenance. See Figure 2-7.

• The SVC display will illuminate one hour

before and one hour after each 100 hour

interval providing a two hour window to per-

form service.

When the hour meter is in flash alert mode,

the maintenance message will alternate with

elapsed time in hours and tenths. The hours

will flash four times, then alternate with the

maintenance message four times until the

meter automatically resets.

• 100 hours - SVC — Change oil, oil filter, air

filter, fuel filter, and spark plug. Clean spark

arrestor screen (every 100 hrs).

NOTE: The hour glass icon will flash when the

engine is running. This signifies the meter is

recording hours of operation.

000203

000204

Electrocution. Turn utility and emergency

power supplies to OFF before connecting

power source and load lines. Failure to do so

will result in death or serious injury. (000116)

DANGER

000413

A B

Owner’s Manual for Portable Generator 7

Figure 2-7. Hour Meter

Remove Contents from Carton

1. Open carton completely by cutting each

corner from top to bottom.

2. Remove and verify carton contents prior to

assembly. Carton contents should contain

the following:

TABLE 3. Accessories

3. Call 1-888-GENERAC (1-888-436-3722)

with the unit model and serial number for

any missing carton contents.

4. Record model, serial number, and date of

purchase on front cover of this manual.

Assembly

Call 1-888-GENERAC (1-888-436-3722) for

any assembly issues or concerns. Please

have model and serial number available.

The following tools are required to install the

accessory kit.

• Ratchet Wrench (1)

• 8mm Wrench (2)

• 13mm Wrench (1)

• 13mm Socket (1)

• Needle Nosed Pliers (1)

NOTE: The wheels are not intended for over-

the-road use.

See Figure 2-8.

Install wheels as follows:

1. Slide axle pin (D) through the wheel (C)

and generator frame axle holes.

2. Slide one 5/8" flat washer (B) onto axle

and secure with cotter pin (A). Repeat on

opposite side.

Figure 2-8. Wheel Assembly

See Figure 2-9.

Install frame foot assembly as follows:

1. Slide M8 hex bolts (M) through holes in

frame.

2. Slide frame foot (E) on to hex head bolts

(G).

3. Install locking flange nuts (F) and tighten

with a ratchet, 13mm socket and 13mm

wrench.

Install gasket and control guard as follows:

1. Place gasket (H) and control guard (J) in

place against side panel opening.

2. Loosely install Allen screws (K). Tighten

with 4mm Allen wrench.

Item Qty.

Main Unit 1

Owner’s Manual 1

Product Registration Card 1

Warranty and Emission Sheets 1

Quart SAE Oil 1

20 ft. Extension Cord 1

Battery Charger 1

Oil Funnel 1

Hardware Bag Qty.

Cotter Pin (A) 2

Washers (B) 2

Never-flat Wheels (C) 2

Axle Pins (D) 2

Frame Foot Assembly (E) 2

Hex Flanged Nuts (M8) (F) 4

Hex Bolts (M8) (G) 4

Gasket (H) 1

Control Guard (J) 1

Allen Screw (4 mm) (K) 4

Handle Assembly (L) (not in hardware

bag)

Hex Bolt (M8 x 55 mm (M) 2

Nylon Washer (N) 4

Hex Lock Nut (P) 2

Allen Hex Wrench (4 mm) not shown 1

0000.0

000205

(000100a)

WARNING

Consult Manual. Read and understand manual

completely before using product. Failure to

completely understand manual and product

could result in death or serious injury.

004543

8 Owner’s Manual for Portable Generator

Figure 2-9. Frame Foot and Control Guard

Assembly

Install the handle as follows:

1. Place handle brackets between the frame

tabs. Slide a nylon washer (N) on the

inside of each frame tab.

2. Slide hex bolt (M) through handle bracket,

washer (N) and tabs.

3. Install hex lock nut (P) and tighten with a

ratchet, 13mm socket and 13mm wrench.

Figure 2-10. Handle Assembly

Battery Cable Connection (if

equipped)

The unit has been shipped with the battery

cables disconnected.

You will need two 8mm box wrenches to con-

nect the battery cables. See Figure 4-5.

1. Cut off cable ties securing battery cables

and remove red cover from battery termi-

nal.

2. First, connect the red cables to the positive

(+) battery terminal with the bolt and nut

supplied.

3. Make sure connections are secure and

slide rubber boot over the positive (+) bat-

tery terminal and connection hardware.

4. Connect the black cables to the negative

(-) battery terminal with the bolt and nut

supplied. Slide rubber boot over the neg-

ative (-) battery terminal and connection

hardware.

5. Make sure all connections are secure.

NOTE: If the battery is unable to start the

engine, charge it with an appropriate 12V

charger or manually start the generator and let

run until charged.

Add Engine Oil

1. Place generator on a level surface.

2. Verify oil fill area is clean.

3. Remove oil fill cap and wipe dipstick clean.

See Figure 2-11.

Figure 2-11. Remove Dipstick

4. Add recommended engine oil. Climate

determines proper engine oil viscosity.

See chart to select correct viscosity.

NOTE: Use petroleum based oil (supplied) for

engine break-in before using synthetic oil.

NOTE: Some units have more than one oil fill

location. It is only necessary to use one oil fill

point.

001026

001027

(000167)

CAUTION

Do not make battery connections in reverse.

Doing so will result in equipment damage.

(000135)

CAUTION

Engine damage. Verify proper type and quantity of

engine oil prior to starting engine. Failure to do so

could result in engine damage.

000115

SAE 30

10W-30

Synthetic 5W-30

000399

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