General Binding SureBind 230VAC Bedienungsanleitung

SERVICE MANUAL

Assembly Numbers 9707101 (SureBind 230VAC), 9707102 (VeloBind 120VAC),

9707103 (SureBind 120VAC), 9707104 (Gestetner SureBind 230VAC), 9707105

(GUSA QB 120VAC), & 9707106 (GUSA 120VAC)

GBC National Service Department

Printed in U.S.A.

Part No. 9781858

Revision A 02/02

©Copyright General Binding Corporation, Northbrook, IL U.S.A.

1.0 INTRODUCTION

This machine is a completely self-contained tabletop unit capable of punching up to 1/8"

(3.2 mm.) thick by 14 7/8" (378 mm.) wide stacks of paper (approximately 25 sheets of

20 pound bond paper). It is capable of binding documents up to 3" (76 mm.) thick by 14

7/8" (378 mm.) wide (approximately 750 sheets of 20 pound bond paper). This machine

is also capable of "debinding" documents up to 3" (76 mm.) thick.

The binding is accomplished by using the VeloBind and SureBind patented strip process.

This process consists of compressing the punched edge of the document between two

plastic strips: one strip with pins, the other strip with matching holes. A heated blade

cuts the pins, and forms a rivet in the countersunk holes of the bottom strip to securely

bind the document pages together.

The "debinding" process is accomplished by inserting the bound document against the

bind edge guide and the strip edge against the backstop, with the small hole in the bottom

strip securely placed on the locating pin. The "debind" switch is depressed turning on the

"debind" indicator light. The pressure bar is lowered onto the document, the blade comes

forward, stops, the "debinding" light illuminates, the display panel counts down the

debind time, and the blade heats the sealed rivets for fifteen seconds. The "debinding"

light extinguishes, the blade retracts, the pressure bar raises, the operator removes the

document, and peels the top strip away from the document.

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2.0 SPECIFICATIONS

MODEL/DESCRIPTION: PUNCH/BINDER/DEBINDER (120 VOLT)

PUNCH/BINDER/DEBINDER (240 VOLT)

PUNCH CAPACITY:*1/8" (3.2 mm.) THICK X 14 7/8" (378 mm.)

MAXIMUM WIDTH PER CYCLE -25

SHEETS OF 20 POUND BOND PAPER

*NOTE: No more than 4 composition covers, or 2 plastic covers should be punched at

one time. Punching larger stacks of these materials may result in damage to the

punch mechanism.

BIND CAPACITY: 3" (76 mm.) THICK X 14 7/8" (378 mm.) WIDE

MAXIMUM PER CYCLE -750 PAGES OF 20

POUND BOND PAPER

CYCLE SPEED: 2 SECOND PUNCH CYCLE

8 AND 16 SECOND BIND CYCLES

25 SECOND DEBIND CYCLE

ELECTRICAL REQUIREMENTS: 120 VAC AT 60 HZ -8.5 AMPS

240 VAC AT 50 HZ -4 AMPS

10 AMP FUSE (120 V)

5 AMP FUSE (240 V)

3-WIRE GROUNDED OUTLET

2700-2800 B.T.U.'S PER HOUR

DIMENSIONS: WIDTH: 22.5" (56.4 cm.)

DEPTH: 18.0" (45.7 cm.)

HEIGHT: 13.5" (34.3 cm.)

WEIGHT: 60 POUNDS (27.3 KG.)

2-1 9781858-02/02

3.0 INSTALLATION

1. Remove shipping tape from carton.

2. Remove the two foam supports from left and right corners of the machine.

3. Remove the machine from carton, and remove plastic bag.

4. Remove power cord from package, and plug power cord in rear bottom of the machine.

5. After making sure power source voltage is correct, plug power cord into wall outlet.

6. Plug foot pedal into rear of machine.

7. The machine is now ready to operate. PLEASE READ THE OWNER'S GUIDE BEFORE

ATTEMPTING TO OPERATE THE MACHINE.

PACKAGING MATERIALS

NEW PART

NUMBER DESCRIPTION QUANTITY

9778053 Shipping Carton 1

9776270 Plastic Bag 1

9749321 Dust Cover 1

9776949 Pressure Bar Instructions 1

9777056 Bottom Foam/Cardboard Support 1

9777057 Left Top Foam Support 1

9777058 Right Top Foam Support 1

9781344 Power Cord (115 VAC) 1

9781345 Power Cord (230 VAC) 1

9776367 Owner's Manual 1

3-1 9781858-02/02

4.0 OPERATING INSTRUCTIONS

4.1 OPERATIONAL COMPONENTS LAYOUT

Figure 4-1

A -Foot Pedal

B -Bind Edge Guide

C -Punch Edge guide

D -Debris Tray

E -Punch Surface

F -Strip Recess

G -Bind Surface

H -Backstop

I -Locating Pin

J -Pressure Bar

4-1 9781858-02/02

4.0 OPERATING INSTRUCTIONS

DETAIL "A"

K -Power Indicator LED

L -Start/Stop (Power On/Off) Switch

M -Ready Indicator LED

N -<1" (Under 1") Indicator LED

O -<1" (Under 1") Selector Switch

P -Auto Punch Indicator LED

Q -Auto Punch Selector Switch

R -LED Display Window

S -Manual Punch Button

T -Debind Selector Switch

U -Debind Indicator LED

V ->1" (Over 1") Selector Switch

W ->1" (Over 1") Indicator LED

X -Standby Indicator LED

4-2 9781858-02/02

4.0 OPERATING INSTRUCTIONS

4.2 OPERATIONAL COMPONENTS DESCRIPTION

A. FOOT PEDAL:Used for hands free punch operation when the machine is

placed in the "Auto Punch" mode.

B. BIND EDGE GUIDE:Adjustable guide used to align documents for the

binding and debinding cycle.

C. PUNCH EDGE GUIDE:Adjustable guide used to position document to be

punched. In "auto" punch mode, inserting document next to this guide

activates punch cycle immediately.

D. DEBRIS TRAY: Located in base of machine, collects excess paper and

strip debris, and contains operating instructions. Empty frequently.

E. PUNCH SURFACE: Surface where document is placed for punching

holes.

F. STRIP RECESS:The strip recess supports the bottom strip.

G. BIND SURFACE:Surface where document is placed for binding after it is

punched.

H. BACKSTOP: Serves to position document correctly, along with the

locating pin and bind edge guide, so holes are aligned for easy insertion of

top (pin) strip. The scale on the backstop measures document thickness for

selection of pin strip length, or appropriate hard cover size.

I. LOCATING PIN:Centers the strip pins for binding and debinding. The

small hole in the bottom strip must be placed on this pin for proper machine

operation.

J. PRESSURE BAR:Exerts pressure on and holds document in place during

the binding and debinding cycle.

K. POWER INDICATOR LED:Illuminates when "Start" button is depressed

indicating power is being applied to machine.

L. START/STOP (POWER ON/OFF) SWITCH: Pressing the "Start" side

turns machine on. Pressing the "Stop" side turns the machine off.

M. READY INDICATOR LED:Illuminates after approximately 45 seconds.

Indicates machine is ready to bind.

N. < 1" (UNDER 1") INDICATOR LED:Lights when <1" Selector Switch is

depressed.

O. <1" (UNDER 1") SELECTOR SWITCH: Pressing this button places the

machine in fast bind mode. Bind cycle is cut in half from standard bind

mode. Used for books less than 1 inch in thickness.

P. AUTO PUNCH INDICATOR LED:Lights when Auto Punch Selector

Switch is depressed. 4-3 9781858-02/02

4.0 OPERATING INSTRUCTIONS

4.2 OPERATIONAL COMPONENTS DESCRIPTION (CONT’D.)

Q. AUTO PUNCH SELECTOR SWITCH: Pressing this button allows the

operator to actuate the punch cycle automatically by placing the paper stack

next to the punch edge guide, or by depressing the foot pedal.

R. LED DISPLAY WINDOW: Displays a chasing line while machine warms

up, displays the current number of binds up to 99, and counts down the

Debind cycle. Allows technician to set debind time, temperature, and to

check the counter.

S. MANUAL PUNCH BUTTON:When Auto Punch is not depressed, this

button must be depressed in order to punch the paper stack.

T. DEBIND BUTTON: Pressing this button places machine in debind mode

for debinding documents.

U. DEBIND INDICATOR LED: Lights when Debind Selector Switch is

depressed.

V. >1" (OVER 1") SELECTOR SWITCH: Pressing this button places the

machine in standard bind mode. The standard bind mode is recommended

for documents over 1 inch where maximum binding strength is required.

W. >1" (OVER 1") INDICATOR LED: Lights when >1" Selector Switch is

depressed.

X. STANDBY INDICATOR LIGHT: Illuminates after On Button pressed -

indicates machine is in warm-up mode. Goes out when machine is ready.

4-4 9781858-02/02

4.0 OPERATING INSTRUCTIONS

4.3 PUNCHING

1. Push On Button "R" to turn machine on.

2. Loosen Punch Edge Guide Knob, and position Punch Edge Guide "A" so line on decal

matches paper size line on Punch Platen "H". Proper positioning of the Punch Edge Guide

"A" allows correct punching of your document to ensure it does not extend beyond the

strip on either end when bound.

3. Select the desired punch mode.

A. To select "Automatic Punch Mode", press Auto Punch Button "N". Insert your

document into the Punch Throat squarely just to the right of the Punch Edge Guide "A"

and slide your document left to the Punch Edge Guide "A" to activate the punch cycle

(the metal piece you see inside the guide is the punch cycle "trigger" or "actuator").

B. To punch manually, insert your document into the Punch Throat squarely next to the

Punch Edge Guide "A", and press the Manual Punch Button "O".

C. To punch using the Foot Pedal, insert your document into the Punch Throat squarely

next to the Punch Edge Guide "A", and depress the Foot Pedal.

4. Punch a test sheet of paper. Fold punched test sheet to check punch hole location and

alignment from edges of paper to ensure holes are equally spaced from edges of sheet (see

Figure 4-2). Adjust Punch Edge Guide "A" if necessary, and recheck test sheet punched

after adjustment.

5. After ensuring your Punch Edge Guide "A" is properly positioned, tighten the Punch Edge

Guide Knob, jog document to be punched so all edges are even, and insert document into

Punch Throat according to step 3-A or 3-B instructions depending on punch mode selected.

Figure 4-2

4-5

9781858-02/02

4.0 OPERATING INSTRUCTIONS

4.4 DOCUMENT ASSEMBLY

1. Insert the bottom strip (strip with holes) into the Strip Recess "F", textured side down, fitting

the small hole in strip over the Locating Pin "D" which protrudes slightly from the bottom

surface of the Strip Recess "F". Note: The position of the Locating Pin is indicated by the

arrow painted on the Backstop "E". When the strip is correctly positioned, the hole closest to

the left end of the strip will be aligned with the vertical line on the Backstop "E".

Note: Failure to properly place the small hole in the bottom strip over the

Locating Pin will result in the pins not being cut off, and can jam up the

machine.

2. Place the punched document face up (first sheet on top and last sheet on bottom) on the Bind

Platen "G", with the left edge of the document next to the Bind Edge Guide "B", and the

punched edge resting against the Backstop "E". Note: The Bind Edge Guide "B" is properly

adjusted when the punched holes of the document are aligned with strip holes and the left

edge of the document is resting next to the Bind Edge Guide "B".

3. The maximum binding capacity of the machine is 3 inches. If document is to be enclosed in a

soft cover, the front and back covers must be assembled as shown in Figure 4-3, and bound

into the document at this time. If document is to be enclosed in a hard cover, VeloBind

endsheets must be bound into the document at this time. The endsheets are placed on the

front and back of the document with the printed release paper facing out, and the plain white

sides facing the first and last sheets of the document. (The hard cover will be attached to the

document after the binding is completed.)

4. Insert the top strip (strip with pins) into the holes in the document and bottom strip. Press the

top strip down firmly until it contacts the top sheet of the document.

4-6

9781858-02/02

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