Genesis Power Doser CATTLE Bedienungsanleitung

09-70-100-MAN A i

Gas / Air Pressure

SHEEP

Thin Pour-On 45-50 psi

Oral Drench 45-50 psi

Thick Pour-On 50-55 psi

Gas / Air Pressure

CATTLE

Pour-On 45-50 psi

Oral Drench 50-55 psi

4 Merlin Way

Bowerhill Industrial Estate

Melksham, Wiltshire SN12 6TJ

Phone: +44 (0)1225 700 476

Fax: +44 (0)1225 700 477

Email: [email protected]

Website: www.genesisindustriesinc.com

DO NOT LEAVE MEDICANT IN

APPLICATOR OR

SUCTION HOSE.

The Power Doser™

“Pioneering Medicant Delivery Technology”

09-70-100-MAN A ii

Table of Contents

Power Doser™Optional Accessories .................................................................... 1

Power Doser™Gas System.................................................................................... 2

Power Doser™Air System .................................................................................... 3

Disassembling the Power Doser™......................................................................... 4

Re-assembling the Power Doser™....................................................................... 5

Replacing the Trigger ........................................................................................... 6

Cleaning the Power Doser™................................................................................. 7

Lubricating the Power Doser™............................................................................. 7

Troubleshooting..................................................................................................... 8

2 ml Power Doser™............................................................................................. 11

10 ml Power Doser™........................................................................................... 12

30 ml Power Doser™........................................................................................... 13

60 ml Power Doser™............................................................................................ 14

Page 1of 14

Power Doser™ Optional Accessories

Page 2of 14

•A 5 kilogram gas bottle will provide a minimum of 6000 shots of a 15 ml

dose.

•LPG is not compatible with standard air hoses and fittings. LPG will corrode

them.

•Normal pressure range 40-80 psi.

•Care should always be taken working with LPG. Keep LPG bottles upright,

avoid leaks, avoid working in enclosed areas or near open flames. Avoid

smoking.

Power Doser™ Gas System

Page 3of 14

Power Doser™ Air System

Page 4of 14

Disassembling the Power Doser™

Page 5of 14

Step 1 Make sure trigger is in correctly. (Refer to page 6 for replacement instructions.)

Step 2 Place piston rod through handle and reseat piston rod O-ring and U-cup making

sure the U-cup face is towards the barrel end. Then reseat backing washer (for

the 2 ml, 10 ml and 30 ml gun) or another piston rod O-ring (for 60 ml gun).

Step 3 Seat inlet O-ring on piston rod and place main spring on.

Step 4 Place inlet ball and inlet spring into inlet fitting and quickly tip and screw onto end

of piston rod, do not over tighten! Screw adjustment nut on.

Step 5 Reseat barrel O-ring, lubricate barrel and plunger O-ring with Genesis Power Lube

or petroleum jelly and screw barrel into handle.

Step 6 Place outlet rubber gasket onto back of nozzle, place nozzle through barrel cap.

Step 7 Seat outlet check onto outlet spring and place in front end of barrel.

Step 8 Screw on barrel cap.

NOTE:

Do not over tighten inlet nozzle onto piston rod.

REMEMBER:

Lubricate barrel, plunger O-ring and piston rod with Genesis Power Lube or petroleum

jelly.

Re-assembling the Power Doser™

Page 6of 14

Replacing the Trigger

Page 7of 14

Cleaning the Power Doser™

After use, follow these steps.

Step 1 Pump out product at the end of each day after use.

Step 2 Pump through good quality mineral oil, then pump out.

Step 3 Unscrew barrel & wipe out with a clean rag.

Step 4 Lubricate Plunger “O” ring with Genesis Power Lube (or petroleum jelly).

Your applicator is ready for the next job.

Maintenance

Cleaning the Power Doser™regularly will prevent it from getting

‘clogged up’ and failing while in the middle of a task.

*Only clean the Power Doser™with warm soapy water when

disassembling the applicator for maintenance.

Lubricating the Power Doser™

Lubricating the Power Doser™regularly with Genesis Power Lube

(or petroleum jelly) will help prevent wear and tear and will assist refill.

First, unscrew the barrel and liberally apply Genesis Power Lube (or

petroleum jelly) to the Plunger “O-ring”and inside the barrel.

It is best to lubricate the Power Doser™ every day or when the return of the piston

rod begins to slow.

WHEN LUBRICATING THE POWER DOSER™, ONLY USE LUBRICANTS SUGGESTED IN

THIS MANUAL.

Page 8of 14

Troubleshooting

A Problems and Solutions for the Power Doser™

Problem

Solution

i. Trigger leaks air/gas.

a) Trigger may be dirty, therefore remove trigger and clean trigger and

chamber (see instructions).

b) Trigger has failed, replace with spare in spare parts kit.

c) The trigger cavity (chamber) is too small in the handle therefore

return gun to factory to burr out. A very tight fit indicates this

problem.

ii. Air/Gas leaks at barrel.

a) Usually barrel has been over tightened and is now cross threaded,

temporary solution is plumbing tape around thread of barrel.

b) Check if the barrel O-ring is missing or has skewed.

iii. Barrel blows off and

dispensing action too fast.

a) Usually indicates operator is not using a regulator. Barrel thread will

probably be ruined. Obtain regulator and new barrel.

iv. Gun is stuck and will not

completely refill.

a) The gun may have been lubricated with oil that is not suggested in

this manual. Using the incorrect lubricating oil will break down and

gum up the entire mechanism. Take apart following disassembling

instructions, wash in soapy water removing all oil sediment. Rebuild

Power Doser™following re-assembling instructions and lubricate

with Genesis Power Lube or petroleum jelly. “Oiling” guns is

commonly accepted as good practice therefore, this can be a

problem for the Genesis Power Doser™. Often when a gun will not

work disassembling it, washing it, lubricating it and then rebuilding it

will fix the problem.

v. Leaks fluid at back and will not

refill.

a) Broken piston rod, replace.

vi. When converted to a 10 ml

Power Doser™, the plunger

will not travel all the way to

the end.

a) Increase pressure, as the 10 ml Power Doser™requires more

pressure to operate.

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