Genie Z-135/70 Bedienungsanleitung

Operator’s Manual

Z-135/70

Second Edition

First Printing

Part No. 114475

Serial Number Range

after 00000

with

Maintenance

Information

Operator's Manual Second Edition • First Printing

Z-135/70 PartNo.114475

First Edition: Third Printing, August 2006

Second Edition: First Printing, February 2007

"Genie" and "Z" are registered trademarks of

Genie Industries in the U.S.A. and many other

countries.

Printed on recycled paper

Printed in U.S.A.

Important

Read,understandandobey thesesafety rulesand

operating instructions before operating this machine.

Only trained and authorized personnel shall be

permitted to operate this machine. This manual

should be considered a permanent part of your

machine and should remain with the machine at all

times. If you have any questions, call Genie Industries.

Contents

Page

Introduction ................................................................ 1

Symbols and Hazard Pictorials Definitions................. 3

GeneralSafety........................................................... 5

PersonalSafety ......................................................... 7

Work Area Safety....................................................... 8

Legend ...................................................................... 16

Controls .................................................................... 17

Inspections ............................................................... 25

OperatingInstructions ............................................... 38

TransportandLifting Instructions .............................. 49

Maintenance ............................................................. 52

Specifications ........................................................... 55

Internet:http://www.genielift.com

e-mail:[email protected]

Operator'sManualSecond Edition · First Printing

PartNo.114475 Z-135/70 1

Introduction

Danger

Failure to obey the instructions and

safety rules in this manual will

result in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machineoperationcontainedinthisoperator's

manual.

1 Avoidhazardoussituations.

Knowandunderstandthesafetyrulesbefore

going on to the next section.

2 Alwaysperformapre-operationinspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

Youread,understand andobeythe

manufacturer'sinstructionsand safetyrules—

safetyandoperator'smanualsandmachine

decals.

Youread,understandandobeyemployer's

safety rules and work site regulations.

Youread,understandandobeyallapplicable

governmentalregulations.

Youare properlytrained tosafely operate the

machine.

Owners, Users and Operators:

Genieappreciates your choiceof our machinefor

yourapplication. Ournumber onepriority is user

safety, which is best achieved by our joint efforts.

We feel that you make a major contribution to

safety if you, as the equipment users and

operators:

1 Comply with employer, job site and

governmentalrules.

2 Read, understand and follow the instructions

in this and other manuals supplied with this

machine.

3 Use goodsafe work practices ina

commonsenseway.

4 Onlyhavetrained/certifiedoperators,directed

byinformedandknowledgeablesupervision,

runningthemachine.

If there is anything in this manual that is not clear

orwhich youbelieve should be added, please

Internet:www.genielift.com

E-mail:[email protected]

Operator'sManual Second Edition · First Printing

2 Z-135/70 PartNo.114475

Intended Use

This machine is intended to be used only to lift

personnel, along with their tools and materials to an

aerial work site.

Introduction

Safety Sign Maintenance

Replace any missing or damaged safety signs.

Keep operator safety in mind at all times. Use mild

soap and water to clean safety signs. Do not use

solvent-basedcleanersbecausetheymaydamage

the safety sign material.

Hazard Classification

Genie uses symbols, color coding and signal words

to identify the following:

Safety alert symbol—used to alert

youto potentialpersonal injury

hazards. Obey all safety

messages that follow this symbol

to avoid possible injury or death.

Indicatesa hazardous situation

which, if not avoided, will result in

deathor seriousinjury.

Indicatesa hazardous situation

which, if not avoided, could result

in death or serious injury.

Indicatesa hazardous situation

which, if not avoided, could result

inminorormoderate injury.

Indicatesa hazardous situation

which, if not avoided, could result

inpropertydamage.

Red

Orange

Yellow

Blue

Operator'sManualSecond Edition · First Printing

PartNo.114475 Z-135/70 3

Symbol and Hazard Pictorials Definitions

ExplosionHazard

Electrocution

Hazard FallHazard

CrushHazard

Tip-overHazard

Tip-overHazard Electrocution

Hazard Maintainrequired

clearance.

Readtheoperator’s

manual.

Keep off this

surface.

Keepawayfrom

path of moving

platform.

Nosmoking.

Noflame.

Stopengine.

Do not use ether

orotherhigh

energystarting

aids on machines

equippedwith

glowplugs.

Readservice

manual

Ratedplatform

capacity

Platformuphill:

1 Lowerprimary

2 Retract/lower

secondary

3 Retractprimary

Platformdownhill:

1 Retract primary

2 Retract/lower

secondary

3 Lowerprimary

Recovery procedure if tilt alarm sounds

whileelevated.

Onlytrained

maintenance

personnelshould

access

compartments

CrushHazard Keepawayfrom

movingparts.

ExplosionHazard

Disconnectbattery.

Operator'sManual Second Edition · First Printing

4 Z-135/70 PartNo.114475

Symbol and Hazard Pictorials Definitions

Lanyard

attachmentpoint Wheelload Voltageratingfor

powertoplatform Pressureratingfor

air line to platform

Avoid contact. Tie-down

instructions Tie-down

instructions

Fireextinguisher

Weightofwelder

reducescapacity Windspeed

No step. Donotjump-start

this battery.

FireHazard

Tirespecification

Operator'sManualSecond Edition · First Printing

PartNo.114475 Z-135/70 5

General Safety

Safety signs and locations

133179 A

82546 B

272 kg

< =

272 kg

Operator'sManual Second Edition · First Printing

6 Z-135/70 PartNo.114475

General Safety

Safety signs and locations

133179 A

133180 A

Operator'sManualSecond Edition · First Printing

PartNo.114475 Z-135/70 7

Personal Safety

Fall Protection

Personal fall protection equipment (PFPE) is

requiredwhenoperatingthismachine.

Occupants must wear a safety belt or harness in

accordancewithgovernmentalregulations.Attach

the lanyard to the anchor provided in the platform.

Operators must comply with employer, job site and

governmentalrulesregardingtheuseofpersonal

protectiveequipment.

All PFPE must comply with applicable

governmentalregulations,andmustbeinspected

and used in accordance with the PFPE

manufacturer’sinstructions.

Operator'sManual Second Edition · First Printing

8 Z-135/70 PartNo.114475

Work Area Safety

Electrocution Hazards

This machine is not

electricallyinsulated

andwill not provide

protection from contact

with or proximity to

electricalcurrent.

Maintain safe distances

fromelectricalpower

linesandapparatusin

accordancewith

applicable

governmental

regulationsandthe

followingchart.

LineVoltage Required Clearance

0 to 50KV 3.0 m

50 to 200KV 4.6 m

200 to 350KV 6.1 m

350 to 500KV 7.6 m

500 to 750KV 10.6 m

750 to 1000KV 13.7 m

Allow for platform movement, electrical line sway or

sag and beware of strong or gusty winds.

Keep away from the machine if it contacts

energizedpowerlines.Personnelonthegroundor

in the platform must not touch or operate the

machine until energized power lines are shut off.

Do not use the machine as a ground for welding.

Donotoperatethemachineduringlightningor

storms.

Beforeperforming service onthis machine,

disconnectthebatteriesunderbothturntable

covers.

Tip-over Hazards

Occupants,equipment and materialsshall not

exceed the maximum platform capacity.

Maximum platform capacity 272 kg

Maximum occupants 2

The weight of options and accessories, such as

pipecradles,panel cradlesandwelders,will reduce

the rated platform capacity and must be factored

into the total platform load. See the decals with the

options.

If using accessories, read, understand and obey

the decals and instructions with the accessory.

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