Genie Z45/25J Betriebsanleitung

Self-Propelled Servicing Platform Part No. 107713

July 2011

http://www.genieindustries.com

e-mail: [email protected]

107713 Rev B July 2011

First Edition, Second Printing

"Genie" and "Z" are registered trademarks of

Genie Industries in the USA and many other

countries.

Printed on recycled paper

Printed in U.S.A.

Service Manual Supplement

Self-Propelled Servicing Platform Part No. 107713

November 2011

http://www.genielift.com

e-mail: [email protected]

107713 Rev B July 2011

First Edition, Second Printing

"Genie" and "Z" are registered trademarks of

Terex South Dakota, Inc. in the USA and many

other countries.

Printed on recycled paper

Printed in U.S.A.

Service Manual Supplement

Part No. 107713 Self-Propelled Servicing Platform

Service Manual Supplement

July 2011

Table of Contents

Machine Specifications ................................................. 4

Scheduled Maintenance Procedure ............................ 9

Maintenance Inspection Report ................................. 10

Maintenance Procedure ............................................. 11

Repair Procedures ..................................................... 16

Steer Axle Components ............................................. 17

Non-steer Axle Components ...................................... 21

Fiberglass Covers ...................................................... 23

Electrical Schematic ................................................... 25

Ground Control Box Terminal Strip Wiring Diagram .. 27

Ground Control Box Switch Panel Wiring Diagram ... 28

Platform Control Box Wiring Diagram ........................ 29

Platform Control Box Switch Panel Wiring Diagram .. 30

Engine Panel Diagram ............................................... 31

Power Cable Diagram ................................................ 32

Hydraulic Schematic .................................................. 33

Self-Propelled Servicing Platform Part No. 107713

January 2006

Specifications

Machine Specifications

Tires and wheels

Tire size 9-14.5 LT

Wheel diameter 14.5 inches

Wheel width 7 inches

Wheel lugs

Front 8 @ 5/8-18

Rear 9 @ 5/8-18

Lug nut torque 125 ft-lbs

169.5 Nm

Tire size 9-14.5 LT

Tire ply rating Tread 6

Sidewall 6

Tire contact area 43.5 sq in

280 sq cm

Overall tire diameter 28 in

71 cm

Fluid capacities

Fuel tank 9 gallons

34.1 liters

Hydraulic tank 8 gallons

30.3 liters

Hydraulic system 11 gallons

(including tank) 41.6 liters

Drive hubs 23 fl oz

0.68 liter

For operational specifications, refer to the

Operator's Manual.

Continuous improvement of our products is a

Genie policy. Product specifications are

subject to change without notice.

Performance Specifications

Gradeability (boom stowed) 30%

Boom function speeds, maximum

from platform controls

Jib boom up 35 to 41 seconds

Jib boom down 18 to 24 seconds

Primary boom up 47 to 53 seconds

Primary boom down 34 to 40 seconds

Secondary boom up 35 to 41 seconds

Secondary boom down 22 to 28 seconds

Primary boom extend 7 to 13 seconds

Primary boom retract 9 to 15 seconds

Turntable rotate, 357° 94 to 100 seconds

primary boom retracted

Platform rotate, 160° 3 to 9 seconds

Platform level up 199 to 205 seconds

Platform level down 127 to 133 seconds

REV A

Service Manual Supplement

Part No. 107713 Self-Propelled Servicing Platform

Service Manual Supplement

January 2006

Hydraulic Specifications

Hydraulic Oil Specifications

Hydraulic oil type Chevron Rykon MV equivalent

Approximate SAE grade 5W-20

Viscosity index rating 200

Chevron Rykon MV oil is fully compatible and

mixable with Shell Donax TG (Dexron III) oils.

Genie specifications require hydraulic oils which are

designed to give maximum protection to hydraulic

systems, have the ability to perform over a wide

temperature range, and have a minimum viscosity index

rating of 150. They should provide excellent antiwear,

oxidation, corrosion inhibition, seal conditioning, and

foam and aeration suppression properties.

Optional fluids

Biodegradable Petro Canada Premium ECO 46

Statoil Hydra Way Bio Pa 32

BP Biohyd SE-S

Fire resistant UCON Hydrolube HP-5046

Quintolubric 822

Mineral based Shell Tellus T32

Shell Tellus T46

Chevron Aviation A

Note: Genie specifications require additional

equipment and special installation instructions for

the approved optional fluids. Consult the Genie

Industries Service Department before use.

Function pump

Type: fixed displacement gear pump

Displacement 0.12 cu in

2 cc

Hydraulic tank circuit 10 micron with

return line filter 25 psi / 1.7 bar bypass

Function manifold

Function relief valve pressure 3200 psi

220.6 bar

Secondary boom down 2000 psi

relief valve pressure 138 bar

Auxiliary pump

Type: fixed displacement gear pump

Displacement 0.5 gallons per minute

1.9 liters per minute

Auxiliary pump 3200 psi

relief pressure 220.6 bar

SPECIFICATIONSREV A

Self-Propelled Servicing Platform Part No. 107713

January 2006

Kubota Z482-E Engine

Displacement 29.23 cu in

0.48 liters

Number of cylinders 2

Bore and stroke 2.64 x 2.68 inches

67 x 68 mm

Horsepower

Gross intermittent 12.5 @ 3600 rpm

Firing order 1 - 2

Compression ratio 23:1

Compression pressure 412 to 469 psi

28.4 to 32.3 bar

Low idle 2000 rpm

High idle 3000 rpm

Governor centrifugal mechanical

Valve clearance, cold 0.0057 to 0.0072 in

0.145 to 0.185 mm

Engine coolant

Capacity 2.9 quarts

2.8 liters

Lubrication system

Oil pressure 36 to 64 psi

2.48 to 4.41 bar

Oil capacity 2.6 quarts

(including filter) 2.5 liters

Oil viscosity 10W-30

requirements

Engine oil should have properties of API classification

CC/SE, CD/SE, CC/SF or CD/SF grades.

Injection system

Injection pump make Bocsh MD

Injection timing 21° BTDC

Injection pump pressure 1991 psi

137 bar

Fuel requirement diesel number 2-D

Alternator

Output 12V, 150 watts

Starter motor

Brush length, new 0.5188 in

13 mm

Brush length, minimum 0.3346 in

8.5 mm

Battery

Type 12V, Group 70

Quantity 1

Cold cranking ampere 450A

Reserve capacity @ 25A rate 125 minutes

Fan belt deflection 1/4to 3/8 inch

7 to 9 mm

SPECIFICATIONS REV A

Service Manual Supplement

Part No. 107713 Self-Propelled Servicing Platform

Service Manual Supplement

January 2006

Hydraulic Hose and Fitting

Torque Specifications

Your machine is equipped with Parker Seal-Lok®

fittings and hose ends. Genie specifications require

that fittings and hose ends be torqued to

specification when they are removed and installed

or when new hoses or fittings are installed.

SAE O-ring Boss Port

(tube fitting - installed into Aluminum)

SAE Dash size Torque

-4 11 ft-lbs / 14.9 Nm

-6 23 ft-lbs / 31.2 Nm

-8 40 ft-lbs / 54.2 Nm

-10 69 ft-lbs / 93.6 Nm

-12 93 ft-lbs / 126.1 Nm

-16 139 ft-lbs / 188.5 Nm

-20 172 ft-lbs / 233.2 Nm

-24 208 ft-lbs / 282 Nm

SAE O-ring Boss Port

(tube fitting - installed into Steel)

SAE Dash size Torque

-4 16 ft-lbs / 21.7 Nm

-6 35 ft-lbs / 47.5 Nm

-8 60 ft-lbs / 81.3 Nm

-10 105 ft-lbs / 142.4 Nm

-12 140 ft-lbs / 190 Nm

-16 210 ft-lbs / 284.7 Nm

-20 260 ft-lbs / 352.5 Nm

-24 315 ft-lbs / 427.1 Nm

Seal-Lok®Fittings

(hose end)

SAE Dash size Torque

-4 18 ft-lbs / 24.4 Nm

-6 27 ft-lbs / 36.6 Nm

-8 40 ft-lbs / 54.2 Nm

-10 63 ft-lbs / 85.4 Nm

-12 90 ft-lbs / 122 Nm

-16 120 ft-lbs / 162.7 Nm

-20 140 ft-lbs / 190 Nm

-24 165 ft-lbs / 223.7 Nm

Seal-Lok® fittings

1 Replace the O-ring. The O-ring must be replaced

anytime the seal has been broken. The O-ring

cannot be re-used if the fitting or hose end has

been tightened beyond finger tight.

Note: The O-rings used in the Parker Seal Lok®

fittings and hose ends are custom-size O-rings.

They are not standard SAE size O-rings. They are

available in the O-ring field service kit (Genie part

number 49612).

2 Lubricate the O-ring before installation.

3 Be sure that the face seal O-ring is seated and

retained properly.

4 Position the tube and nut squarely on the face

seal end of the fitting and tighten the nut finger

tight.

5 Tighten the nut or fitting to the appropriate

torque per given size as shown in the table.

6 Operate all machine functions and inspect the

hoses and fittings and related components to

confirm that there are no leaks.

SPECIFICATIONSREV A

Self-Propelled Servicing Platform Part No. 107713

January 2006

Service Manual Supplement

This page intentionally left blank.

Part No. 107713 Self-Propelled Servicing Platform

Service Manual Supplement

November 2011

About This Section

This section contains detailed procedures for each

scheduled maintenance inspection.

Each procedure includes a description, safety

warnings and step-by-step instructions.

Symbols Legend

Safety alert symbol—used to alert

personnel to potential personal

injury hazards. Obey all safety

messages that follow this symbol

to avoid possible injury or death.

Used to indicate the presence of an

imminently hazardous situation

which, if not avoided, will result in

death or serious injury.

Used to indicate the presence of a

potentially hazardous situation

which, if not avoided, could result in

death or serious injury.

Used to indicate the presence of a

potentially hazardous situation

which, if not avoided, may cause

minor or moderate injury.

Used to indicate the presence of a

potentially hazardous situation

which, if not avoided, may result in

property damage.

Indicates that a specific result is expected after

performing a series of steps.

Scheduled Maintenance Procedure

Observe and Obey:

Maintenance inspections shall be completed by a

person trained and qualified on the maintenance

of this machine.

Scheduled maintenance inspections shall be

completed daily, quarterly, annually and every 2

years as specified on the

Maintenance

Inspection Report.

Failure to properly complete each

inspection when required may

cause death, serious injury or

substantial machine damage.

Immediately tag and remove from service a

damaged or malfunctioning machine.

Repair any machine damage or malfunction

before operating machine.

Unless otherwise specified, perform each

procedure with the machine in the following

configuration:

• Machine parked on a firm, level surface

• Boom in the stowed position

• Turntable rotated with the boom between the

non-steering wheels

• Turntable secured with the turntable

rotation lock

• Key switch in the off position with the key

removed

• Wheels chocked

Andere Handbücher für Z45/25J

Inhaltsverzeichnis

Andere Genie Hubarbeitsbühne Handbücher

Genie

Genie TMZ-34/19 Bedienungsanleitung

Genie

Genie Z-60/34 Bedienungsanleitung

Genie

Genie Super-Straddle Bedienungsanleitung

Genie

Genie GS-2669 RT Bedienungsanleitung

Genie

Genie Z-34/22 Bedienungsanleitung

Genie

Genie GS-2646 Bedienungsanleitung

Genie

Genie TZ-50 Bedienungsanleitung

Genie

Genie TMZ-50/30 Bedienungsanleitung

Genie

Genie Z-45 XC Bedienungsanleitung

Genie

Genie S-40 TRAX Bedienungsanleitung

Genie

Genie S-40 TRAX Bedienungsanleitung

Genie

Genie Z-45/25 Bedienungsanleitung

Genie

Genie TZ-50 Bauanleitung

Genie

Genie Z-25/8 Bedienungsanleitung

Genie

Genie GS-1530 Installations- und Betriebsanleitung

Genie

Genie Z-30 Bedienungsanleitung

Genie

Genie S-120 Bedienungsanleitung

Genie

Genie Z-34/22 Bedienungsanleitung

Genie

Genie TZ-20 Einrichtungshandbuch

Genie

Genie Z-135/70 Bedienungsanleitung

Genie

Genie S-100 Bedienungsanleitung

Genie

Genie GTH-1056 Installations- und Betriebsanleitung

Genie

Genie Z-80/60 Installations- und Betriebsanleitung

Genie

Genie Z-51/30 Bedienungsanleitung

Beliebte Hubarbeitsbühne Handbücher anderer Marken

JLG

JLG Skytrak 6036 Gebrauchs- und Pflegehandbuch

Terex

Terex Z80H-7733 Bedienungsanleitung

Terex

Terex Gyro 4020 Bedienungsanleitung

Terex

Terex Genie Z-51/30 J Bedienungsanleitung

LGMG

LGMG T65JE Bedienungsanleitung

Oshkosh Corporation

Oshkosh Corporation JLG H800AJ Gebrauchs- und Pflegehandbuch

Oshkosh

Oshkosh JLG 1500SJ Installations- und Benutzerhandbuch

Skyjack

Skyjack SJ30AJE Bedienungsanleitung

Oshkosh

Oshkosh JLG 800A Installations- und Benutzerhandbuch

Terex

Terex Genie Z-135/70 Bedienungsanleitung

Skyjack

Skyjack SJ 46AJ Bedienungsanleitung

Molift

Molift Quick Raiser 205 Bedienungsanleitung

Snorkel

Snorkel SL26RTE Kurzanleitung

Terex

Terex Genie Z-135/70 Installations- und Betriebsanleitung

Terex

Terex Genie ZX-135/70 Installations- und Betriebsanleitung

Oshkosh Corporation

Oshkosh Corporation JLG E300A Bedienungsanleitung

Terex

Terex Genie GTH-3007 Bedienungsanleitung

Skyjack

Skyjack SJ45 T+ Bedienungsanleitung