Genie GCL-GH/T Bedienungsanleitung

02/2017112602.503533

This Installation Manual provides the information required to install,

troubleshoot and maintain a GHX® Explosion Proof Operator.

NOT FOR RESIDENTIAL USE

NEMA 7/9 Explosion Proof

Door Type HP/Max Door Weight

Sectional

(All Types) Hoist

(Sidemount, 1/2HP = 1310 lbs.

Chain Couple)

1HP = 1650 lbs.

Rolling Steel Hoist 3HP = 3696 lbs.

(All Types) (Front of Hood,

Top of Hood,

Wall Mount)

PROPER APPLICATION

Operator Type

Door Type HP/Max Door Weight

Sectional

(Standard or

Low Headroom

Track Only)

Trolley

(Standard, Sidemount

or Dual Trolley)

1/2HP = 1310 lbs.

1HP = 1650 lbs.

PROPER APPLICATION

Operator Type

HOIST MODEL TROLLEY MODEL

CLASSES:

FLAMMABLE GASES

CLASS 1, DIVISION 1, GROUP D, T2C

COMBUSTIBLE DUST

CLASS II, DIVISION 1, GROUP F & G, T2C

eavyDuty Operator

GCL-GH/T

Table of Contents

Section 1 How to use this manual...............................................................................................................................1.1

Section 2 Safety Information & Instructions.................................................................................................... 2.1-2.2

Section 3 Critical Installation Information........................................................................................................ 3.1-3.2

Section 4 Installation

Typical Installation Diagram ......................................................................................................................4.1

Rolling Steel Weld Plate ..............................................................................................................................4.2

Rolling Steel Top of Hood/Front of Hood..............................................................................................4.3

Rolling Steel Bench Mount........................................................................................................................ 4.4

Rolling Steel/Sectional Wall Mount........................................................................................................ 4.5

Sectional Door Direct Couple ...................................................................................................................4.6

Sectional Door Center Mount ...................................................................................................................4.7

Manual Handwheel/Release Cord .......................................................................................................... 4.8

Optional Clutch/Vent Plug......................................................................................................................... 4.9

Trolley Model Installation............................................................................................................... 4.10-4.17

Clutch/Vent Plug ......................................................................................................................................... 4.18

Limit Switch Assembly Reversal ............................................................................................................ 4.19

Enclosure Mounting................................................................................................................................... 4.19

Section 5 Wiring

Typical Installation Diagram .....................................................................................................................5.1

Line Voltage & Motor Wiring............................................................................................................. 5.2-5.4

Intrinsically Safe Wiring ....................................................................................................................... 5.5-5.9

Section 6 Operator Conguration

Circuit Board Switch Diagram ...................................................................................................................6.1

Setting Close Direction and Limit Orientation ...................................................................................6.2

Setting Limits.................................................................................................................................................. 6.3

Setting Limit Overrun ..................................................................................................................................6.4

Setting Momentary and Constant Contact ......................................................................................... 6.5

Setting Wall Button ......................................................................................................................................6.6

Max Run Timer ................................................................................................................................................6.6

Setting Timer to Close, 3 Strikes Feature.............................................................................................. 6.7

Section 7 Cycle Count, Operator Status &

Troubleshooting

Cycle Count..................................................................................................................................................... 7.1

Status Display..................................................................................................................................................7.2

Section 8 Service & Maintenance ...............................................................................................................................8.1

Section 9 Parts Breakdowns

Hoist Operator (1/2 & 1HP)........................................................................................................................ 9.1

Hoist Operator (3HP).................................................................................................................................... 9.2

Hoist Shaft Assembly................................................................................................................................... 9.3

Trolley Operator..............................................................................................................................................9.4

Trolley Output Shaft Assembly .................................................................................................................9.5

Trolley Rail Assembly....................................................................................................................................9.6

NEMA 7/9 Enclosure Parts.......................................................................................................................... 9.7

Mounting Kits .................................................................................................................................................9.8

Section 10 Warranty Information................................................................................................................................ 10.1

Section 1: How to use this manual

WARNING: Failure to correctly perform all steps in sections 4-6 can

result in serious injury or death.

AVERTISSEMENT: Ne pas eectuer correctement toutes les étapes

dans les sections 4-6 peut entraîner des blessures graves voire la

mort.

Section 2

Provides important dening information related to safety terminology used throughout this manual, as

well as safety related instructions which must be followed at all times while doing any steps/tasks/instruc-

tions detailed in this manual.

The 10 sections of this Installation Manual provide the information required to install, troubleshoot

and maintain a NEMA 7/9 commercial/industrial door operator.

Section 3

Details pre-installation concerns/issues/decisions that are recommended to be considered and/or resolved

prior to beginning any commercial door operator installation.

Sections 4-6

Provides step by step installation and set-up instructions for the NEMA 7/9 commercial door operator. Each

section is written such that it must be followed in a step by step order to complete a successful installa-

tion.

Section 7

Details important features and troubleshooting information for typical installation and normal operations

that may occur.

Sections 8-10

Provides related information on service and maintenance items, operator drawings for use in trouble-

shooting and service activities, along with important warranty and returned goods policy information.

1.1

2.1

Section 2: Safety Information & Instructions

WARNING

Overhead Doors are large, heavy objects that move with the help of springs under high tension

and electric motors. Since moving objects, springs under tension, and electric motors can cause

injury, your safety and the safety of others depend on you reading the information in this manual. If

you have any questions or do not understand the information presented, call your nearest service

representative. Contact Genie at 1-800-843-4084.

In this manual the words Danger, Warning, and Caution are used to stress important safety

information. The word:

DANGER indicates an imminently hazardous situation which, if not avoided, will result in

death or serious injury.

WARNING indicates a potentially hazardous situation which, if not avoided, could result in

death or serious injury.

CAUTION indicates potentially hazardous situation which, if not avoided, may result in

injury or property damage.

The word NOTE,is used to indicate important steps to be followed or important considerations.

IMPORTANT

READ PRIOR TO ANY DOOR OPERATION

1. Read manual and warnings carefully.

2. Keep the door in good working condition. Periodically lubricate all moving parts of door.

3. If door has a sensing edge, check operations monthly. Make any necessary repairs to keep it functional.

4. AT LEAST twice a year, manually operate the door by disconnecting it from the operator. The Door

should open and close freely. If it does not, the door must be taken out of service and a trained service

representative must correct the condition causing the malfunction.

5. The Operator Motor is protected against overheating by an internal thermal protector. If the motor

protector is tripped, a trained service technical may be needed to correct the condition which caused the

overheating. When the motor has cooled, thermal protector will automatically reset and normal operation

can be resumed.

6. In case of power failure, the door can be operated manually by pulling the release cable to disconnect the

operator drive system.

7. Keep instructions in a prominent location near the pushbutton.

POTENTIAL HAZARD EFFECT PREVENTION

MOVING DOOR WARNING

Could result in Serious

Injury of Death

Do Not operate unless the doorway is in sight and free of

obstructions. Keep people clear of opening while door is

moving.

Do Not allow children to play with the door operator.

Do Not change operator control to momentary contact unless

and external reversing means is installed.

Do Not operate a door that jambs or one that has a broken

spring.

ELECTRICAL SHOCK WARNING

Could cause Serious

Injury or Death

Turn o electrical poser before removing operator cover.

When replacing the cover, make sure wires are not pinched or

near moving parts.

Operator must be electrically grounded.

HIGH SPRING TENSION WARNING

Could cause Serious

Injury or Death

Do Not try to remove, repair or adjust springs or anything to

which door spring parts are fastened, such as wood block, steel

bracket, cable or any other structure or like item.

Repairs and adjustments must be made by trained service

representative using proper tools and instructions.

2.2

Les portes basculantes sont de gros objets lourds qui fonctionnent à l’aide de ressorts soumis à une

haute tension et de moteurs électriques. Dans la mesure où les objets en mouvement, les ressorts

sous tension et les moteurs électriques peuvent entraîner des blessures, votre sécurité et celle des

autres exigent que vous preniez connaissance des informations stipulées dans ce manuel. Si vous

avez des questions ou si vous ne comprenez pas les informations ci-incluses, veuillez contacter le

représentant de service le plus près. Genie appelez le +1 (800)-843-4084.

Dans ce manuel, les mots Danger, Avertissement, et Attention sont utilisés pour faire ressortir

d’importantes informations relatives à la sécurité. Le mot :

DANGER signale une situation dangereuse imminente qui si elle n’est pas évitée, risque

d’entraîner des blessures graves, voire mortelles.

AVERTISSEMENT signale une situation potentiellement dangereuse qui, si elle n’est pas évitée,

risque d’entraîner la mort ou des blessures graves.

ATTENTION signale une situation potentiellement dangereuse qui, si elle n’est pas évitée, risque

d’entraîner des blessures ou des dommages matériels.

Le terme REMARQUE est utilisé pour signaler les étapes importantes à suivre ou d’importants

éléments à prendre en considération.

AVERTISSEMENT

DANGER POTENTIEL EFFET PRÉVENTION

PORTE EN MOUVEMENT AVERTISSEMENT

Pourrait entraîner des

blessures graves voire la mort

Utiliser uniquement si la porte est en vue et libre de tout

obstacle. Ne laisser personne se tenir dans l’ouverture de la porte

pendant qu’elle est en mouvement.

Ne pas permettre aux enfants de jouer avec l’opérateur de la

porte.

Ne pas modier la commande de l’opérateur à contact

momentané à moins qu’un moyen d’inversion externe soit

installé.

Ne pas faire fonctionner une porte qui bloque ou dont le ressort

est cassé.

CHOC ÉLECTRIQUE AVERTISSEMENT

Pourrait entraîner des

blessures graves voire la mort

Couper le courant avant d’enlever le couvercle de l’opérateur.

Lorsque le couvercle doit être remplacé, s’assurer que les ls ne

sont ni coincés ni près des pièces mobiles.

L’opérateur doit être correctement mis à la terre.

TENSION ÉLEVÉE RESSORT AVERTISSEMENT

Pourrait entraîner des

blessures graves voire la mort

Ne pas essayer d’enlever, réparer ni ajuster les ressorts ou

toute autre pièce à laquelle le ressort de la porte est attaché, y

compris blocs de bois, supports en acier, câbles ou autres articles

semblables.

Les réparations et les réglages doivent être eectués par

technicien qualié qui se sert d’outils appropriés et qui respecte

les instructions.

Section 2: Safety Information & Instructions

3.1

Section 3: Critical Installation Information

WARNING: DO NOT apply line voltage until instructed to do so.

AVERTISSEMENT: NE PAS mettre sous tension tant que l’instruction n’est

pas donnée de le faire.

ENTRAPMENT PROTECTION, NEMA 7/9 Operators

The installation of a fail safe external reversing device (such as a monitored reversing edge.) is required on all

momentary contact electronically operated commercial doors. If such a reversing device is not installed, the

operator will revert to a constant contact control switch for operation (Closing only).

The Reversing Devices currently UL Approved are:

1). MillerEdge® ME T2 and MT T2 Series monitored edge sensors.

2). ASO® Sentir GT Series T2 monitored edge sensors.

These Monitored Sensing Edges are available in any door width.

NOTE: DO NOT use take up reels in conjunction with the Monitored Sensing Edge system. Use Coil Cords Only.

Job Site Issues to Consider/Concerns

The following list of items should be considered prior to selecting an operator for a given job site.

1. Available power supply.

2. Type of door.

3. Potential operator mounting obstructions. Reversal of Limit Box (4.18). Items to consider include, but

are not limited to: side room, room above door shaft, room below door shaft, available mounting

surface integrity, power supply location, and convenient chain hoist and release cable positioning.

4. Size of door for appropriate operator torque and door travel speed selection.

5. Door activation needs/requirements. Examples include 3 button control stations, 1 button control

stations, pull cords, key switches.

6. Interlock switches are required under certain conditions for doors with pass doors and door locks. See

Section 5.7.

7. Accessory equipment. Examples include reversing edges which are required for doors set to operate as

momentary contact, etc. See“Entrapment Protection”section below.

3.2

Section 3: Critical Installation Information

IMPORTANT

INSTALLATION

INSTRUCTIONS

WARNING

To reduce the risk of severe

injury or death:

1. READ AND FOLLOW ALL INSTALLATION

INSTRUCTIONS.

2. Install only on a properly operating and

balanced door. A door that is operating

improperly could cause severe injury. Have

qualied service personnel make repairs to

cables, spring assemblies and other hardware

before installing the operator.

3. Remove all pull ropes and remove, or make

inoperative, all locks (unless mechanically and/

or electronically interlocked to the power unit)

that are connected to the door before installing

the operator.

4. Install the door operator at least 8ft. (2.44m) or

more above the oor if operator has exposed

moving parts. If the operator must be installed

less than 8ft. (2.44m) above the oor, then

exposed moving parts must be protected by

covers or guarding, provided by the operator

manufacturer.

5. Do not connect the door operator to the power

source until instructed to do so.

6. Locate the control station: (a) within sight of the

door, (b) a minimum of 5 feet above the oor so

that small children cannot reach it, and (c) away

from all moving parts of the door.

7. Install the Entrapment Warning Placard next to

the control station and in a prominent location.

8. For products having a manual release, instruct

the end user on the operation of the manual

release.

CAUTION: Check working condition of door before installing the operator. Door must be free from

sticking and binding. If equipped, deactivate any door locking device(s). Door repairs and adjustments,

including cables and spring assemblies MUST be made by a trained service representative using proper

tools and instructions.

ATTENTION:Vériez l’état de fonctionnement de la porte avant d’installer l’opérateur. La porte doit

pouvoir bouger librement et ne pas coincer. Désactivez tous les dispositifs de verrouillage de la porte (si

équipés). Les réparations et les réglages de porte, plus particulièrement pour les câbles et les ressorts

DOIVENT être eectués par un technicien qualié qui se sert d’outils appropriés et qui respecte les

instructions.

AVERTISSEMENT

Pour réduire les risques

de blessures graves ou de

mort :

1. LIRE ET RESPECTER TOUTES LES INSTRUCTIONS

D’INSTALLATION.

2. Installez uniquement sur une porte fonctionnant

correctement et bien équilibrée. Une porte qui

fonctionne mal peut provoquer des blessures graves.

Demandez à un technicien qualié d’eectuer les

réparations des câbles, des ressorts et de toute autre

quincaillerie avant de procéder à l’installation de

l’opérateur.

3. Retirez toutes les cordes de traction ainsi que tous

les verrous ou rendez-les inopérants (à moins qu’ils

ne soient mécaniquement et/ou électroniquement

interverrouillés à l’unité motrices) qui sont connectés à

la porte avant de procéderà l’installation de l’opérateur.

4. Installez l’opérateur de porte à une distance de 2,44

m (8 pi) ou plus au-dessus du sol si des pièces en

mouvement de l’opérateur sont exposées. Si l’opérateur

doit être installé à une distance de moins de 2,44 m (8

pi) au-dessus du sol, les pièces en mouvement exposées

doivent être protégées par des couvercles ou systèmes

de protection fournis par le fabricant de l’opérateur.

5. Ne pas raccorder l’opérateur de la porte à la source

d’alimentation avant que l’instruction ne soit donnée de

le faire.

6. Installez la station de commande : (a) en vue de la porte,

(b) à 1,5 m minimum au-dessus du sol pour que les

jeunes enfants ne puissent pas l’atteindre, et (c) à l’écart

de toutes les pièces mobiles de la porte.

7. Installez le poster d’avertissement de pincement à côté

de la station de commande à un endroit bien en vue.

8. Pour les produits ayant un déclenchement manuel,

indiquez à l’utilisateur comment déclencher

manuellement.

IMPORTANT

INSTRUCTIONS

D’INSTALLATION

4.1

Typical Installation HOIST

E=NEMA 7/9 Explosion

Proof Enclosure

H=Intrinsically Safe

Control Wire Junction

Box. NOT INCLUDED

WARNING

End User/ Installer MUST follow applicable

NEC requirements along with Local

requirements for Hazardous Wiring.

AVERTISSEMENT

Il appartient à l’utilisateur nal / installateur de

respecter les exigences du NEC et les exigences

locales pour le câblage en site dangereux.

A=Motor Feed

Up to 7 Wires. Explosion Proof

Conduit not included.

C=Power Input Feed

Up to 4 Wires. Explosion Proof

Conduit not included.

B=Limit Switch/Interlock

Low Voltage Intrinsically Safe

Feed. Up to 5 wires.

D=Safety Feed

Low Voltage Intrinsically Safe

Feed. 2 wires.

F=3-Button Station

Low Voltage Intrinsically Safe

Feed. 4 wires.

G=Limit Switch/Safety

Feed Junction Box

Low Voltage Intrinsically Safe

Feed. Not Included

Section 4: Operator Installation

4.2

Section 4: Operator Installation HOIST

1) Mount the powerhead to the head-plate mounting bracket using fasteners provided.

(Typical mounting arrangements shown in Figures 1 and 2.)

REFER TO SHOP DRAWINGS FOR

SPECIFIC DIMENSIONING INFORMATION

Rolling Steel - Front of Hood

The Rolling Steel Door Operator can be assembled for right-hand or left-hand mounting Front of Hood

Each model can also be wall mounted.

Figure 1

(1/2, 3/4 & 1 HP Operator)

3/8”-16 HEX NUT W/LOCK WASHER

(QTY 4)

3/8” FLAT WASHER

(QTY 4)

3/8”-16 X 1-1/2 BOLT

(QTY 4)

USE THE SET OF HOLES

CLOSEST TO THE BEND

Figure 2

(3 HP Operator)

1/2”-13 HEX NUT

(QTY 4)

1/2”LOCK WASHER

(QTY 4)

1/2” FLAT WASHER

(QTY 4)

1/2”-13 X 2-1/2” BOLT

(QTY 4)

4.3

Section 4: Operator Installation HOIST

1) Attach 12 tooth sprocket to operator output shaft.

2) Align keyways and insert key into sprocket and output shaft keyway. Do not tighten set screw at

this time.

3) Attach door sprocket to door shaft. Do not tighten at this time.

4) Assemble chain using chain master link.

5) Place assembled chain over door shaft sprocket and around the 12 tooth sprocket.

6) Using the slots in the mounting bracket, adjust the Operator to remove slack from the chain. Be

certain Operator output shaft is parallel with the door shaft.

7) While applying tension to chain, tighten operator mounting bracket nuts.

8) Tighten sprocket set screws.

REFER TO SHOP DRAWINGS FOR

SPECIFIC DIMENSIONING INFORMATION

Rolling Steel - Front of Hood (cont’d)

Figure

(1/2, 3/4 & 1 HP Operator)

Figure

(3 HP Operator)

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