GFA 10005484 00001 Bedienungsanleitung

Installation Instructions

ELEKTROMAT

SI 40.15-40,00 Ex

Model: 10005484 00001

-en-

Status: 19.10.2023

GfA ELEKTROMATEN GmbH & Co. KG

Wiesenstraße 81

D-40549 Düsseldorf

www.gfa-elektromaten.de

[email protected]

Table of contents

1General safety information .............................................................................................. 4

2Technical data ................................................................................................................ 6

3Technical data gearbox ................................................................................................... 7

4Technical data motor....................................................................................................... 8

5Technical data terminal box ............................................................................................ 9

6Technical data limit switch / switch emergency manual operation ................................... 9

7Integrated safety brake ................................................................................................. 10

8Mechanical installation .................................................................................................. 11

9Electrical installation ..................................................................................................... 15

10Limit switch setting ........................................................................................................ 18

11Motor connection .......................................................................................................... 20

12Limit switch connection ................................................................................................. 20

13Emergency manual operation (emergency hand crank) ................................................ 21

14Completion of commissioning / testing / operation ......................................................... 23

15Disposal ........................................................................................................................ 26

16Konformitätserklärung Zubehör ..................................................................................... 30

17Declaration of incorporation / Declaration of conformity ................................................. 32

18UKCA: Declaration of incorporation / Declaration of conformity ..................................... 33



Symbols

Warning - Potential injury or danger to life!

Warning - Danger to life from electric current!

Note - Important information!

▶ Requirement - Required action!

Schematic representations are based on product examples. Deviations from delivered

products are possible.

1General safety information

Specified use

The drive unit is intended for doors that must be secured against dropping.

A safety brake is integrated into the gearbox. The drive unit must be mounted directly on

the shaft of the door. The drive unit can be used in hazardous areas thanks to its explosion

protection according to ATEX 2014/34/EU.

The drive unit must be protected against moisture and aggressive environmental

conditions (such as corrosive substances). The drive units are only suitable for indoor use.

Appropriate protective measures must be taken for outdoor installation. The values

specified in the technical data of the drive unit must not be exceeded. The safe operation

can only be ensured if used as specified.

Note - Only for installations in Australia

This Product has not been safety tested in accordance with Australian Standard

AS/NZS 60335.2.95:2020 Household and similar electrical appliances - Safety,

Part 2.95: Particular requirements for drives for vertically moving garage doors for

residential use for hazards when installed in residential environments.

Target audience of these installation instructions

These installation instructions are geared towards qualified persons trained in the handling

of door systems. Expert knowledge, relevant skills and practical experience are what set

apart qualified persons. They are capable of safely carrying out the tasks involving

installation, maintenance and modernisation according to the instructions.

Safe operation

The safe operation of the product can only be ensured if it is used as specified. Follow the

installation instructions. Observe all specifications, especially warnings, when installing the

product in the overall system. GfA is not liable for damage resulting from non-observance

of the installation instructions. The resulting overall system must be reassessed for its

safety in accordance with applicable standards and directives (e.g. CE marking). These

installation instructions refer only to a part of the overall system and are not sufficient as

the sole instructions for the overall system. The installer of the system must prepare the

instructions for the overall system. We recommend entering the danger area of the system

only when the drive unit is at a standstill.

Warning - Failure to follow these installation instructions may result in severe injury or death.

Please read these instructions before using the product.

Keep these instructions handy.

Include these instructions when passing on the product to third parties.

Warning - Danger from improper use of the product!

Do not let children operate the product unsupervised or use as a toy.

Warning - Danger to life from incorrect installation!

Work carried out improperly may result in death or severe injury from electrical

current or falling parts.

Allow only competent people to carry out the work.

Disconnect all cables from the power supply.

Observe valid regulations and standards.

Use suitable tools.

Warning! Danger to life from falling objects if the drive unit is subjected to

impermissible forces.

Inadmissible forces (examples: collision with a forklift, dropping the drive unit, tearing

or pulling on the motor) lead to damage to the drive unit. There is a risk of severe

injury or death from falling objects.

Prevent impermissible forces from acting on the drive unit,

Check the drive unit for damage if impermissible forces have acted on it. Look

even for minor damage. Lock the door during the inspection.

Contact the service department if you have difficulty assessing the damage.

2Technical data

Designation Unit

Output speed 15 rpm

Output torque 400 (240) 1) Nm

Output / hollow shaft 40,00 mm

Series SG 85F -

Limit switch range

(maximum revolutions of the output / hollow shaft)

20 -

Supply voltage 3~ 400 V

Operating current 2,00 A

Operating frequency 50 Hz

Power factor cos φ 0,70 -

Safety circuit 24 V

Degree of protection IP 65 -

Temperature range -20 / +40 °C

Operating sound pressure level < 70 dB(A)

Cycles per hour 10 (5,2)1) h-1

Max. holding torque 400 Nm

Locking torque 760 Nm

Safety brake (testing centre / approval number) 14-003612-PR03 -

Manual force emergency manual operation 227 N

Explosion protection II 2G Ex db eb h IIC T4 Gb

II 2D Ex tb h IIIC 130°C Db

Installation height < 1000 m

Components used

Gearbox SG 85F 92.T4

Motor RL 80B4

Terminal box 8146/1041

Limit switch / emergency manual operation switch 07-2511

3Technical data gearbox

Designation

Series SG85F-92.T4

Manufacturer GfA

Explosion protection II 2G Ex h IIC T4 Gb

II 2D Ex h IIIC 130°C Db

Max. output torque 400 Nm

Max. output speed 19 min-1

Shaft centre distance 85 mm

Transmission ratio 1 : 92

Temperature range -20 / +40 °C

Protection class IP 65

4Technical data motor

Designation

Type RL 80B4

Manufacturer RAEL MOTORI

ELETTRICI S.R.L

Explosion protection II 2G Exde IIC T4 Gb II 2D

Ex tb IIIC T135° Db

Certificate of verification CESI 20 ATEX 040 X

Supply voltage 230 / 400 V

Operating current 3,64 / 2 A

Operating frequency 50 Hz

Power 0,75 kW

Power factor cos φ 0,7

Motor speed 1440 min-1

Motor torque 5,2 Nm

Operating mode S1

Degree of protection IP66

Temperature class T4

Ratio IA / IN 4,9

Braking torque spring applied brake 10 Nm

Braking voltage 105 V DC

Operating current spring applied brake 1 A

Rectifier type DC

Temperature range -20 °C - 40 °C °C

5Technical data terminal box

Designation

Type Ex e 8146/1041

Manufacturer Stahl

Explosion protection II 2G Ex e II T6

II 2D Ex tD A21 IP 66 T80°C

Certificate of verification PTB 01 ATEX 1016

Supply voltage 250 max. 1100 V

Terminal cross-section 2,5 mm2

Temperature range T6: -20 / +40

T5: -20 / +55 °C

Degree of protection IP 65

6Technical data limit switch / switch emergency manual operation

Designation

Type 07-2511-113061G

Manufacturer Bartec

Explosion protection II 2G Ex d IIC T6

II 2D Ex tD A21 IP 66 T80°C

Certificate of verification EPS 14 ATEX 1766 X

Supply voltage 400 V

Temperature range -20 / +40 °C

Degree of protection IP 66

Component damage can result

The maximum allowable current applied to the limit switches is 2A 400V for AC-15 and

0.15 250V for DC-13.

7Integrated safety brake

A safety brake is integrated into the gearbox of this ELEKTROMATEN. The safety brake

protects against the door dropping due to breakage or wear of the gear teeth. The safety

brake works regardless of the mounting position, speed and rotating direction. It is

maintenance-free. The specification of the locking torque and the approval number of the

safety brake are available in the technical data of these instructions.

Warning - Danger of the door dropping!

If you need to apply more than the permissible force of 390N (according to DIN EN

12604/DIN EN 12453) to move the door by emergency manual operation, this

indicates a stalling on the drive unit or door. Releasing the stalling may cause the

door to drop.

Adopt a secure position.

For drive units with brake, the emergency manual operation must be carried out

against the closed brake.

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