GFA 10003624 10002 Bedienungsanleitung

Installation Instructions

ELEKTROMAT

SI 40.15-40,00

Model: 10003624 10002

-en-

Status: 02.02.2022

GfA ELEKTROMATEN GmbH & Co. KG

Wiesenstraße 81

D-40549 Düsseldorf

www.gfa-elektromaten.de

[email protected]

Table of contents

1General safety information .............................................................................................. 4

2Technical data ................................................................................................................ 6

3Special version with vent screw ...................................................................................... 7

4Integrated safety brake ................................................................................................... 8

5Mechanical installation .................................................................................................... 9

6Electrical installation ..................................................................................................... 13

7Limit switch setting ........................................................................................................ 14

8Motor connection .......................................................................................................... 15

9Alternative motor connection ......................................................................................... 15

10Limit switch connection ................................................................................................. 16

11Emergency manual operation (hand chain operator) ..................................................... 17

12Completion of commissioning / testing .......................................................................... 19

13Disposal ........................................................................................................................ 22

14Declaration of incorporation / Declaration of conformity ................................................. 23



Symbols

Warning - Potential injury or danger to life!

Warning - Danger to life from electric current!

Note - Important information!

▶ Requirement - Required action!

Schematic representations are based on product examples. Deviations from delivered

products are possible.

1General safety information

Specified use

The drive unit is intended for vertically moving doors that need to be secured against

dropping. A safety brake is integrated into the gearbox. The drive unit must be mounted

directly on the shaft of the door.

The drive unit must be protected against moisture and aggressive environmental

conditions (such as corrosive substances). The drive units are only suitable for indoor use.

Appropriate protective measures must be taken for outdoor installation. The drive unit is

not intended for hazardous areas. The values specified in the technical data of the drive

unit must not be exceeded. The safe operation can only be ensured if used as specified.

Target audience of these installation instructions

These installation instructions are geared towards qualified persons trained in the handling

of door systems. Expert knowledge, relevant skills and practical experience are what set

apart qualified persons. They are capable of safely carrying out the tasks involving

installation, maintenance and modernisation according to the instructions.

Safe operation

The safe operation of the product can only be ensured if it is used as specified. Follow the

installation instructions. Observe all specifications, especially warnings, when installing the

product in the overall system. GfA is not liable for damage resulting from non-observance

of the installation instructions. The resulting overall system must be reassessed for its

safety in accordance with applicable standards and directives (e.g. CE marking). These

installation instructions refer only to a part of the overall system and are not sufficient as

the sole instructions for the overall system. The installer of the system must prepare the

instructions for the overall system. We recommend entering the danger area of the system

only when the drive unit is at a standstill.

Warning - Failure to follow these installation instructions may result in severe injury or death.

Please read these instructions before using the product.

Keep these instructions handy.

Include these instructions when passing on the product to third parties.

Warning - Danger from improper use of the product!

Do not let children operate the product unsupervised or use as a toy.

Warning - Danger to life from incorrect installation!

Work carried out improperly may result in death or severe injury from electrical

current or falling parts.

Allow only competent people to carry out the work.

Disconnect all cables from the power supply.

Observe valid regulations and standards.

Use suitable tools.

Warning! Danger to life from falling objects if the drive unit is subjected to

impermissible forces.

Inadmissible forces (examples: collision with a forklift, dropping the drive unit, tearing

or pulling on the motor) lead to damage to the drive unit. There is a risk of severe

injury or death from falling objects.

Prevent impermissible forces from acting on the drive unit,

Check the drive unit for damage if impermissible forces have acted on it. Look

even for minor damage. Lock the door during the inspection.

Contact the service department if you have difficulty assessing the damage.

2Technical data

Designation Unit

Output speed 15 rpm

Output torque 400 (330) 1) Nm

Output / hollow shaft 40,00 mm

Series SG 85F -

Limit switch range

(maximum revolutions of the output / hollow shaft)

20 -

Supply voltage 3~ 400 V

Operating current 4,00 A

Operating frequency 50 Hz

Power factor cos φ 0,56 -

Safety circuit 24 V

Degree of protection IP 54 -

Temperature range -10 / +40 (+60) 2) °C

Operating sound pressure level < 70 dB(A)

Maximum output speed OPEN / CLOSE

for frequency inverter operation

26 / 26 min-1

Cycles per hour 9 (3,1)1) h-1

Max. holding torque 400 Nm

Locking torque 760 Nm

Safety brake (testing centre / approval number) 14-003612-PR03 -

Braking torque 9 Nm

Braking voltage 103-130 V DC

Rectifier type EGR 230/103 -

Manual force emergency manual operation 126 N

1) Specification in ( ) according to EN 60335-2-103.

2) When using a temperature range of +40°...+60°C use half of maximum cycles per hour.

3Special version with vent screw

This drive unit is equipped with a vent screw.

The escape of small amounts of oil in the vent screw is not problematic.

Position

SG50 SG63 SG85 SG115

BAFV001001 BAFV002001

BAFV003001

BAFV004001

On-site installation (air transport)

Drive units shipped by air transport are equipped with a screw plug (①) instead of a vent

screw. The vent screw (②) is enclosed separately with the drive units.

Removal of the screw plug. Installing the vent screw.

BAFV000001

BAFV000002

Caution - Component damage can result!

▶ To prevent the leakage of oil, the permissible mounting position of the drive unit

must be observed.

4Integrated safety brake

A safety brake is integrated into the gearbox of this ELEKTROMATEN. The safety brake

protects against the door dropping due to breakage or wear of the gear teeth. The safety

brake works regardless of the mounting position, speed and rotating direction. It is

maintenance-free. The specification of the locking torque and the approval number of the

safety brake are available in the technical data of these instructions.

Warning - Danger of the door dropping!

If you need to apply more than the permissible force of 390N (according to DIN EN

12604/DIN EN 12453) to move the door by emergency manual operation, this

indicates a stalling on the drive unit or door. Releasing the stalling may cause the

door to drop.

Adopt a secure position.

For drive units with brake, the emergency manual operation must be carried out

against the closed brake.

5Mechanical installation

Prerequisites

The permissible loads on walls, fastenings, mountings and transmission elements must not

be exceeded, even for maximum holding torques or locking torques (▶ refer to technical

data).

Connection elements

▶ Self-locking connection

elements with a minimum

strength of 800 N/mm2

(8.8) must be used.

▶ Utilize the hole diameter

to the full.

▶ Use adequately

dimensioned washers for

elongated holes.

BAGAB00002_Z002 BAGAB 00003_Z002

3 : 1

Permissible mounting positions

BAGAC03001_Z002

Mounting

Two elongated holes are provided for mounting.

BAGAD03001_Z003

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