GR 100 Series Bedienungsanleitung

SWIN

GATE

OPER

ATOR

GR 100 12-220V

SAFETY

Our compliments for your excellent choice. Your new

electromechanical gear motor has been produced according to a high

quality and a strict reliability, that's why it will assure you long-lasting

performances.

This booklet will offer you all the pieces of information you may need to

install your gear motor and to safeguard your safety.

However, the caut on s unquest onably nd spensable and

noth ng s better than prevent ng acc dents.

ll our products have been made in conformity with the regulations in

force.

WARNING: any repair or adjustment of the working machinery is

strictly prohibited unless all the necessary precautions (electrical

supply disconnected and motor off) have been taken in order to avoid

possible accidents.

WARNING: any repair must be carried out by qualified people.

ll moving mechanisms must be provided with suitable protections.

WARNING: Keep the automatic controls out of the reach of childrens.

The controls must be installed at a minimum high of 1,5 mt. from the

ground surface and out of the work of mobile parts.

WARNING: command pulses must be given from positions where the

gate is visible.

WARNING: use the transmitters only if you can see the gate.

WARNING: GR Srl is not responsible for possible damages or injuries

to people, objects or animals, caused by any unauthorised modification

of the product.

Keep scrupulously this booklet in a suitable place well known by all the

interested people.

In order to make the automation work efficiently; the gate to automate

must have the following characteristics:

- it must be balanced;

- it must oscillate fluently;

- you have to carry out the manual closing and opening the gate

without any effort;

- remember that the motorization has been planned in order to help you

use the gate. This means that it does not resolve the problems caused

by an inadequate installation or by a poor upkeep of the gate.

SAFETY RULES

During the installation and the use of the automation, you have to pay

attention to the following safety rules:

- Security distance!

- Mechanism in movement!

- Do not install the automation in places with presence of iniammable

gasses!

- Electric shock!

- Use the gloves!

- Use glasses for welding!

- Keep the protection carter!

EQUIPMENT

In order to install the automation you have to provide yourself with

keys, screwdriver, metre, slope detector (water level), saw, drilling

machine and welding machine.

SPECIFICATIONS

DEMOLITION

You have to operate the elimination of the materials in conformity with

the regulations in force. ll materials must be divided by type (copper,

aluminium, plastic, electrical parts, etc)

DISMANTLING

In order to move away the automation, follow these instructions:

1 - cut off the power supply and disconnect the electrical installation;

2 - dismantle the control console and all the other components of the

installation.

If you have noticed that some components have been damaged, you

have to replace them.

USE OF THE AUTOMATION

Motor GR 100IL12_E GR 100IL220_E

Max. wing lenght 1,8 m 2,5 m

Max wing weight 200kg 250kg

Power supply 12 V 220/230 V

Motor capacity 48 W 350 W

Power absorbed 4,0 1,5

rpm 1600 900

Starting thrust 250 N/m 500 N/m

Working temp. -25°C +75°C -25°C +75°C

Weight 5,5 Kg 6 Kg

Opening time 10 sec. 12 sec.

Thermal prot. - 150ºC

Lubrication grease grease

Dimensions 380x180x155 380x180x155

Dimensioni of the plate 380x175x80 380x175x80

The gear motors GR 100 have been planned and built in order to open

all those gates as above mentioned. GR Srl is not responsible for any

abnormal and/or different use of the gear motors GR 100. s the

automation can be controlled from distance through a remote control,

you must always check the full efficiency of all the safety devices. We

recommend inspecting periodically (every 6 months) the adjustment of

the electronic friction.

PRELIMINARY CHECKS

1 - Read carefully the instructions enclosed in this manual.

2 - Make sure that the gate has a rather solid structure and that there is

no friction points in its movement.

3 - Make sure that the wing is suitably balanced, even after the

installation of the gear motor.

4 - Check that the electrical installation is in accordance with the

characteristic required by the gear motor.

INSTALLATION

To operate a good installation of the gear motors GR 100, follow these

instructions:

1- Open the box and take out gear motor. Make sure that it has

not been damaged during the transport.

2- Make sure that the wing of the gate is perfectly horizontal.

3- Place the basement plate of the motor in according to parameters

of table1, being sure that the wing completely open doesn’t

interfere with the motor

Fig.1

Table 1

1 = W ng

2 = Wall-p llar

3 = basement plate of

motor

A = Vert cal d stance

between the w ng h nge

and the basement plate.

B = hor zontal d stance

between motor shaft

centre and the h nge of

w ng

4- Fix the motor on the basement plate with the screws like in the

fig.2

Fig.2

A B Alfa A B Alfa

0 cm 16-20cm 90° 15 cm 16-20cm 90°

0 cm 20-35cm 120° 15 cm 20-25cm 100°

5 cm 16-20cm 90° 15 cm 25-30cm 90°

5 cm 20-25cm 120° 15 cm 30-35cm 100°

5 cm 25-35cm 110° 15 cm 35 cm 90°

10 cm 16-20cm 90° 20 cm 16-35cm 90°

10 cm 20-25cm 110° 25 cm 16-30cm 90°

10 cm 25-30cm 90° 30 cm 20cm 90°

10 cm 30-35cm 100° 35 cm 20cm 90°

5- ssemble the articulated arm and fix it to the motor shaft like in

fig. 2-3

Fig.2 Fig.3

6- Unclamp the motor turning right or left the key A to hear the first

“click” (fig.4)

Fig.4

7- Moving the articulated arm, locate and the bracket A on the wing,

doing in the manner that the angulations between the two

element of the articulated arm is not higher than the one indicated

on fig. 5-6. Fix the bracket A verifying that the distance between

the centre of the motor shaft and the centre of the bracket A is

NOT more than 74 cm.

Fig.5-6

7- Do a complete movement of the wing verifying the correct

movement of the articulated arm.

8- Verify the fixings and proceed with the electrical connections

9- djust the end run cams(A-B) in according to how indicated on

the manual of your control box. (Fig.7)

Fig.7

10- Place the cap.

11- Install the mechanical stops

MAAINTENANCE :

Per od cal.

Check the closing of articulated arm bolts, taking care to cut of the electrical

alimentation, remove the protection carter and look the motor conditions,

eventually clean it.

Extraord nary.

To all eventual operations on the motor, out of the ordinary, please call a

specialized technician.

CONFORMITY DECLARATION:

A-B

It’s in accordance with Machine Directive 39/89/CE and following modify.

It’s in accordance with the following directive CE:

Electromagnetic compatibility Directive 89/336/CEE and following modify.

Low tension Directive 73/23/CEE and following modify.

PLANT COMPONENTS:

1Photocells RX/TX 5Flashing light

2Photocells TX/RX 6erial

3Motor 7Control box

4Key switch 8Mechanical stop

ELECTRICAL CONNECTIONS

N° Descr pt on Cable

1limentation line 220V 2x1,5 + T

2TX Photocells 2x1

3Well -

4Control box -

5RX Photocells 4x1

6Key switch 2x1

7erial / Flashing light RG59 / 2x1

8Motor 220 / 12V 3x1,5 + T / 2x2,5

9RX Photocells 2x1

10 Motor 220 / 12V 3x1,5 + T / 2x2,5

11 TX Photocells 2x1

EMERGENCY MANOEUVRE

Remove the cap on the carter, put in the unblocking key and turn

it left or right to hear the first “click”

GR SISTEMI AUTOMATICI DI APERTURA s.r.l.

Via E. Mattei 9

46043 Castiglione delle Stiviere (Mn) Italy

e.mail [email protected]

Web- www.gritalia.it

Fax- +39 0376 671033

Tel. +390376670007

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