Graco ProMix PD2K Stücklistenhandbuch

Instructions/Parts

ProMix® ProMix®

ProMix®PD2K PD2K

PD2K

CGM CGM

CGMInstallation Installation

InstallationKits Kits

Kits334494D

For For

Foruse use

usewith with

withthe the

theProMix® ProMix®

ProMix®PD2K PD2K

PD2Kto to

toprovide provide

provideFieldBus FieldBus

FieldBuscommunication communication

communicationabilities. abilities.

abilities.For For

Forprofessional professional

professionaluse use

useonly. only.

only.

Important Important

ImportantSafety Safety

SafetyInstructions Instructions

Instructions

Readallwarningsandinstructionsinthismanualandinyoursystem

installation,operation,andrepairmanuals.Savetheseinstructions.

PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents

Contents

RelatedManuals................................................2

Introduction........................................................3

Installation..........................................................4

MounttheModule........................................4

ConnecttheCables......................................5

Parts..................................................................7

AppendixA:GracoPD2KIntegrationwitha

PLC......................................................9

Related Related

RelatedManuals Manuals

Manuals

Currentmanualsareavailableatwww.graco.com.

Manual Manual

ManualNo. No.

No.Description Description

Description

332458ProMixPD2KProportionerforAutomaticSprayApplications,Installation

332564ProMixPD2KProportionerforAutomaticSprayApplications,Operation

332709ProMixPD2KProportionerforAutomaticSprayApplications,Repair-Parts

3A4486ProMixPD2KDualPanelProportionerforAutomaticSprayApplications,Operation

332339DosingPumps,Instructions/Parts

332454Color/CatalystDispenseValves,Instructions/Parts

332455ColorChangeKits,Instructions-Parts

333282ColorChangeandRemoteMixManifoldKits,Instructions-Parts

332456PumpExpansionKits,Instructions-Parts

2334494D

Introduction

Introduction Introduction

Introduction

Thismanualprovidesinstructionsforinstallingacommunicationgatewaymodule(CGM)inaProMix®PD2Ksystem.

SeeManual334183fordetailedinformationontheCGMfortheModbusTCPprotocol.SeeManual312864forfurther

informationontheCGMfortheDeviceNet,EtherNet/IP,andPROFINETprotocols.SeetheProMixPD2KOperation

Manual332564orProMixPD2KDualPanelOperationManual3A4486forsetupdetailsandavailableinternaldata.

ADM

EFCM

Node

CAN Isolation

Board

To Non-IS

Color Change

Module(s)

Communication Gateway Module

(CGM)

CAN Cable

Ferrite

Fieldbus (customer supplied)

334494D3

Installation

Installation Installation

Installation

Mount Mount

Mountthe the

theModule Module

Module

1.Removepowerfromthesystem.

2.InstalltheCGMonthemountingbracketinthe

ElectricalControlBox.

a.Removeaccesscover(C).Loosentwo

screws(D)andremoveCGM(A)fromthe

base(B).

b.Usefourscrews(6)tomountthebase(B)

totheCGMbracketintheElectricalControl

Box.Seethefollowingmountingdimensions.

F10x0.213in.holesize

G2.75in.(70mm)

H3.25in.(83mm)

c.Installthegroundingscrew(4)andwasher

(5)andtightensothatthegroundingscrew

threadsintothemountingbracket.

d.MounttheCGM(A)onthebase(B)withtwo

screws(D).

e.Installtheaccesscover(C).

4334494D

Installation

Connect Connect

Connectthe the

theCables Cables

Cables

NOTE: NOTE:

NOTE:CANportsarelocatedonthebaseofthe

cube-shapedmodules.

1.DisconnecttheexistingCANcablefromIsolation

BoardportJ1andconnectittoCAN1ofthe

CGMmodule.

2.ConnectthesuppliedCANcable(2)toCAN2of

theCGMmoduleandtoportJ1oftheIsolation

Board.

3.RoutebothCANcablesthroughthewireduct

adjacenttotheleftsideoftheCGM.

NOTICE NOTICE

NOTICE

ToavoidseveredamagetotheCGMmodules,

ensurethateachCANcableisconnectedto

theappropriateCANconnection.

4.Ifused,connecttheethernet,DeviceNet,or

PROFINETcabletotheCGMasapplicable.

Connecttheotherendofthecabletothe

FieldBusdevice.

NOTE:ConnecttheCGMtotheFieldBusper

FieldBusstandards.TheEthernetandModbus

TCPinterfaceoperateat100Mbit,fullduplex.

Theinterfaceisautopolaritysensingand

auto-crossovercapable.

a.Locate󰘰tting(F)ontheElectricalControl

Box.

b.DisconnecttheCANcablefromIsolation

BoardJ4.

c.Removethenuton󰘰tting(F).

d.Removethe󰘰ttingfarenoughtoallow

disassemblyofthe󰘰ttingandtoopenthe

grommet.

e.RouteFieldBuscable(EC)throughtheleft

wirewayuptothegrommet.Ensurethatthe

ethernetcableisinsertedwithenoughlength

toallowforroutingwithintheboxandfor

connectiontotheCGM.

f.InserttheFieldBuscableintothegrommet

holeandinsertthegrommetintothe󰘰tting.

g.Insertthe󰘰ttingthroughtheElectricalControl

Boxwallandinstallthenut.Tighten󰘰nger

tight.

h.AttachtheCANcabletoIsolationBoardJ4.

i.Attachaferrite(3)neartheendofthe

FieldBuscable.

j.AttachtheFieldBuscabletotheCGM.

5.Connectferrites(3)onCANcables,adjacentto

theCGM.

334494D5

Installation

To To

ToConnect Connect

Connecta a

aSecond Second

SecondModule Module

Module

1.Installthenewmodule(see

MounttheModule,page4).

2.DisconnectthecablefromCAN1onthe󰘰rst

module.ConnectittoCAN1onthenewly

installedsecondmodule.

3.ConnectthesuppliedCANcable(2)toCAN1

onthe󰘰rstmoduleandtoCAN2onthenewly

installedsecondmodule.

NOTICE NOTICE

NOTICE

ToavoidseveredamagetotheCGMmodules,

ensurethateachCANcableisconnectedto

theappropriateCANconnection.

4.Connectethernet,DeviceNet,or

PROFINET,ifused.(Seestep4of

ConnecttheCables,page5.)

5.Connectferrites(3)onCANcables,adjacentto

theCGM.

NOTE: NOTE:

NOTE:IfbothmodulesareModbusTCP,the

rotaryswitchononemustbesetatposition“0”

andtheothershouldbesettoposition“1”.

6334494D

Parts

Parts Parts

Parts

Kit Kit

Kit24W829 24W829

24W829ProMix ProMix

ProMixPD PD

Kit Kit

Kit26A303 26A303

26A303ProMix ProMix

ProMixPD PD

PDDual Dual

DualMix Mix

Mix

Kit Kit

Kit25D997 25D997

25D997ProMix ProMix

ProMixPD PD

PDDual Dual

DualMix Mix

Mixwith with

withPro󰘰Net Pro󰘰Net

Pro󰘰Net

Kit Kit

Kit26C284 26C284

26C284ProMix ProMix

ProMixPD3K+ PD3K+

PD3K+

Ref Ref

RefPart Part

PartDescription Description

DescriptionQty Qty

Qty

117C087TOKEN,map,forProMixPDonly1

17N995TOKEN,map,forProMixPDDualMix

only

17W599TOKEN,map,forProMixPD3K+only1

2121227CABLE,CAN,female/female,0.6m1

3121901SUPPRESSOR,boxsnap,ferrite2

4123286SCREW,machine,#6–32x1.5in.1

5100272WASHER1

6113964SCREW,panhead,#6–32x0.75in.4

MODULE,CommunicationsGateway1

CGMDNODeviceNet

CGMEPOEtherNet/IP

CGMPNOPROFINET

24W462ModbusTCP

Includedinkit25D997.Notincludedinkit24W829,26A303,or26C284.SeeManual312864forpartslistfor

CGMxxxmodels.SeeManual334183forpartslistfor24W462.

334494D7

Parts

Notes Notes

Notes

8334494D

AppendixA:GracoPD2KIntegrationwithaPLC

Appendix Appendix

AppendixA: A:

A:Graco Graco

GracoPD2K PD2K

PD2KIntegration Integration

Integrationwith with

witha a

aPLC PLC

PLC

Allen Allen

AllenBradley Bradley

BradleyPLC PLC

PLC

ThisappendixoutlineshowtointegrateaProMixPD2KwithanAllenBradleyStudio5000ProgrammableLogic

Controller(PLC).

Tointegrate,theProMixPD2KmusthavetheEthernet/IPprotocolforPLCCGM(GracoPartnumberCGMEPO)

installedpriortoperformingthisprocedure.

InthePLCsoftware,performthefollowingsteps:

1.AddthenewEthernetmodule.Right-clickandselectNew New

NewModule Module

Module.

2.OntheSelect Select

SelectModule Module

ModuleType Type

Typescreen,dothefollowing:

a.Inthesearch󰘰eld,typegeneric generic

generic.

b.SelectETHERNET-MODULE ETHERNET-MODULE

ETHERNET-MODULEGeneric Generic

GenericEthernet Ethernet

EthernetModule Module

Module.

NOTE: NOTE:

NOTE:DonotselecttheCloseonCreatecheckbox.

c.ClickCreate Create

Create.

334494D9

AppendixA:GracoPD2KIntegrationwithaPLC

3.OntheNew New

NewModule Module

Modulescreen,con󰘰gurethemodulebyde󰘰ningthe󰘰eldsasfollows:

NOTE: NOTE:

NOTE:TheOpen Open

OpenModule Module

ModuleProperties Properties

Propertiescheckboxmustremainselectedsothatthecon󰘰gurationcanbecompleted

aftercompletingthisscreen.

Field Field

FieldRequired? Required?

Required?Input Input

Input

Name Name

NameYesEnteranameforthemodule.ThenameappearsintheEthernet

directoryshownbythe󰘰gureinstep1.

Description Description

DescriptionNoUseanydescriptiondesired.

IP IP

IPAddress Address

AddressYesEnterthestaticIPaddressoftheGracoEtherNet/IPCGMinstalled

inthe system.

Input Input

InputAssembly Assembly

Assembly

Instance Instance

Instance

YesEnter100 100

100,whichisadevice-speci󰘰cparameterfortheGraco

EtherNet/IPCGM.

Input Input

InputSize Size

SizeYesEnterthenumberof32–bitregistersthatareallocatedforinput

variablesintheGracoEtheNet/IPCGM.

•ForProMixPDsystems,enter41 41

41.

•ForProMixPD2KDualPanelsystems,enter62 62

62.

•ForProMixPD3K+systems,enter46 46

46.

Output Output

OutputAssembly Assembly

Assembly

Instance Instance

Instance

YesEnter150 150

150,whichisthedevice-speci󰘰cparameterfortheGraco

EtherNet/IPCGM.

Output Output

OutputSize Size

SizeYesEnterthenumberof32–bitregistersthatareallocatedforoutput

variablesintheGracoEtheNet/IPCGM.

•ForProMixPDsystems,enter22 22

22.

•ForProMixPD2KDualPanelsystems,enter30 30

30.

•ForProMixPD3K+systems,enter18 18

18.

Con󰘰guration Con󰘰guration

Con󰘰gurationAssembly Assembly

Assembly

Instance Instance

Instance

YesEnter1 1

Con󰘰guration Con󰘰guration

Con󰘰gurationSize Size

SizeYesEnter0 0

4.ClickOK OK

OK.

10334494D

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