Graco SD Series Gebrauchs- und Pflegehandbuch

Repair and Parts

SD Series™Cord

and Light Reel 3A2826E

For storing electric cord used to provide electricity and/or light. For indoor and dry

location use only.

Not approved for use in explosive atmospheres or hazardous locations.

Models: pages 3 and 4

XImportant Safety Instructions

Read all warnings and instructions in this

manual and in SD Series Cord and Light Reel

Installation manual. Save all instructions.

Size 5 Model

Size 10 Model

Table of Contents

23A2826E

Table of Contents

120 Volt Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

230 Volt Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Component Identification . . . . . . . . . . . . . . . . . . . . 7

Adjusting Spring Tension . . . . . . . . . . . . . . . . . . 8

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Replacing the Spring Cassette . . . . . . . . . . . . . 11

Replacing the Accessory Cord . . . . . . . . . . . . . 12

Electrical Power Cords . . . . . . . . . . . . . . . . . . . 17

Slip Ring Replacement . . . . . . . . . . . . . . . . . . . 19

Single Industrial Receptacle . . . . . . . . . . . . . . . 21

Fluorescent Light (16N223) . . . . . . . . . . . . . . . 22

Fluorescent Light with Tool Tap (16N224) . . . . . 22

LED Light 120V (127088) . . . . . . . . . . . . . . . . . 23

Tool Tap 120V (16N226) . . . . . . . . . . . . . . . . . . 23

LED Light 230V (16N225) . . . . . . . . . . . . . . . . . 23

Tri-Plug GFCI Industrial Receptacle(24N880) . . 24

Replacement Bulbs . . . . . . . . . . . . . . . . . . . . . . 25

For Fluorescent Lights - 16P697 . . . . . . . . . . . . 25

For 230V LED Lights - 16P1696 . . . . . . . . . . . . 25

Parts

Size 5 shown . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Size 5 and Size 10 Models . . . . . . . . . . . . . . . . 27

Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Dimensions - Size 5 and Size 10 Models . . . . . 34

Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Graco SD Series™ Cord and Light Reel Warranty 36

Related Manuals

3A2592 - SD Electric Cord Reel Instructions

3A2828 - Reel Enclosure Installation

406742 - Ball Stop Kit

406743 - Roller Guide Kit

120 Volt Models

3A2826E 3

120 Volt Models

Model Description Size Cord

Length Insulation

Power

Cord

Connect Accessory

Blue Black WireGauge

(AWG) Current

(Amperes) Size 5 Size 10

24M510 24Y858

Cord, No

Accessory

16 13 50 feet

15 meters SJTOW NEMA

5-15P -

24M511 24Y879 16 10 95 feet

29 meters SJTOW NEMA

5-15P -

24M512 24Y859 12 20 50 feet

15 meters SJOOW NEMA

5-20P -

24M513 24Y880 12 18 95 feet

29 meters SJOOW NEMA

5-20P -

24M517 24Y860

SingleIndustrial

Receptacle

16 13 35 feet

10 meters SJTOW NEMA

5-15P NEMA

5-15R

24M518 24Y861 16 13 50 feet

15 meters SJTOW NEMA

5-15P NEMA

5-15R

24M521 24Y862 12 20 35 feet

10 meters SJOOW NEMA

5-20P NEMA

5-20R

24M522 24Y863 12 20 50 feet

15 meters SJOOW NEMA

5-20P NEMA

5-20R

24M523 24Y881 12 18 75 feet

225 meters SJOOW NEMA

5-20P NEMA

5-20R

24M524 24Y882 12 18 95 feet

29 meters SJOOW NEMA

5-20P NEMA

5-20R

24M525 24Y864 Tri-Plug GFCI

Industrial

Receptacle

12 15 50 feet

15 meters SJOOW NEMA

5-15P Tri-Plug NEMA

5-15R

24M526 24Y883 12 15 95 feet

29 meters SJOOW NEMA

5-15P Tri-Plug NEMA

5-15R

24M527 24Y865 Fluorescent

Light

16 0.3 35 feet

10 meters SJTOW NEMA

5-15P 16N223

24M528 24Y866 16 0.3 50 feet

15 meters SJTOW NEMA

5-15P 16N223

24M529 24Y884 16 0.3 95 feet

29 meters SJTOW NEMA

5-15P 16N223

24M530 24Y867 Fluorescent

Light with Tool

Tap

16 10 35 feet

10 meters SJTOW NEMA

5-15P 16N224

24M531 24Y868 16 10 50 feet

15 meters SJTOW NEMA

5-15P 16N224

24M532 24Y885 16 10 95 feet

29 meters SJTOW NEMA

5-15P 16N224

24M533 24Y869

LED Light

16 0.05 35 feet

10 meters SJTOW NEMA

5-15P 127088

24M534 24Y870 16 0.05 50 feet

15 meters SJTOW NEMA

5-15P 127088

24M535 24Y886 16 0.05 95 feet

29 meters SJTOW NEMA

5-15P 127088

24M536 24Y871 LED Light with

Tool Tap

16 12 35 feet

10 meters SJTOW NEMA

5-15P 127088 - light

16N226 - tool tap

24M537 24Y872 16 12 50 feet

15 meters SJTOW NEMA

5-15P 127088 - light

16N226 - tool tap

24M538 24Y887 16 10 95 feet

29 meters SJTOW NEMA

5-15P 127088 - light

16N226 - tool tap

230 Volt Models

43A2826E

230 Volt Models

Model Description Size Cord

Length Insulation Power Cord

Connect Accessory

Blue Black Wire Gauge Current

(Amperes) Size 5 Size 10

24M514 24Y873 Cord, No

Accessory

1,5 mm210 10 meters H05RR-F - -

24M515 24Y874 1,5 mm210 15 meters H05RR-F - -

24M516 24Y888 2,5 mm216 25 meters H07RN-F - -

24M539 24Y877

LED Light

1,5 mm20.05 10 meters H05RR-F CEE 7/7

16 A 16N225

24M540 24Y878 1,5 mm20.05 15 meters H05RR-F CEE 7/7

16 A 16N225

24M541 24Y890 1,5 mm20.05 25 meters H05RR-F CEE 7/7

16 A 16N225

24M542 24Y875 SingleIndustrial

Receptacle

1,5 mm210 10 meters H05RR-F CEE 7/7

16 A CEE 7/7

16 A

24M543 24Y876 1,5 mm210 15 meters H05RR-F CEE 7/7

16 A CEE 7/7

16 A

24M544 24Y889 2,5 mm216 25 meters H07RN-F CEE 7/7

16 A CEE 7/7

16 A

Warnings

3A2826E 5

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-

tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When

these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific

hazard symbols and warnings not covered in this section may appear throughout the body of this manual where

applicable.

ELECTRIC SHOCK HAZARD

This equipment must be grounded. Improper grounding setup, or misuse of the cord reel can cause fire or death by

electric shock. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an

escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate

grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all

local codes and ordinances.

•This product is for use on a nominal 120V or 230V circuit and has a grounding plug similar to the plugs illustrated

in the figure below.

• Connect only to grounded electric outlet. Fully insert plug into outlet. Do not connect a three-prong plug to a

two-hole outlet.

• Fully insert appliance plug into end of accessory cord. Do not connect a three-prong appliance plug to a two hole

cord reel.

• Do not remove, bend or modify any metal prongs or pins of cord reel or appliances plugged into cord reel.

•Do not modify the plug provided; if it does not fit the outlet, have the proper outlet installed by a qualified

electrician.

• Make sure appliances are off before connecting cord reel to outlet.

• Do not use excessive force to make connections.

• Cord reel is marked for indoor use and is to be used indoors only. Always store cord reel indoors.

• Keep cord reel and accessories away from water. Do not use when wet.

• Grasp plug to remove from outlet. Do not unplug by pulling on power cord.

• Look for the number of watts or amperes on appliances to be plugged into cord reel. See label on cord reel for

specific wattage or amperage. Do not plug more than the specified number of watts or amperage into this cord

reel.

• All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.

DANGER

120V US 230V

Warnings

63A2826E

FIRE AND EXPLOSION HAZARD

When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be aware that

flammable fumes can ignite or explode. To help prevent fire and explosion:

•When installing a cord reel above a hazardous location the reel must be mounted at such a height that the lamp

guard cannot reach within 18 inches of the floor.

• Do not plug one cord reel into another.

• Avoid overheating, do not cover cord reel or accessories with any material.

• Always unplug cord reel when not in use.

• Use equipment only in well ventilated area.

• Eliminate all ignition sources, such as cigarettes and portable electric lamps.

• Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline.

• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.

• Stop operation immediately if static sparking occurs or you feel a shock.Do not use equipment until you iden-

tify and correct the problem.

• Keep a working fire extinguisher in the work area.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Inspect thoroughly before each use. Do not use if damaged. Replace worn or damaged parts immediately with

genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create safety haz-

ards.

• Make sure cord reel is rated and approved for the environment in which you are using it.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route power cords and accessory cords away from traffic areas, sharp edges, moving parts, and hot surfaces.

Do not run cord through ceilings, walls or floors.

• Do not drive, drag or place objects over cord reel cord.

• Do not walk on cord.

• Do not use cord to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

WARNING

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

Component Identification

3A2826E 7

Component Identification

Key:

A Spool

BPowerCord

C Accessory Cord

D Cord Stop

E Base Plate

F Support Arm

G Pawl (cutaway view - part is located behind support arm)

FIG. 1

Component Identification

83A2826E

Adjusting Spring Tension

Increasing Spring Tension

1. Disconnect cord reel from power source by unplug-

ging power cord from outlet.

2. Pull out accessory cord, 1 to 2 turns and engage

pawl.

3. Pull accessory cord back through cord rollers.

4. Wrap a loop of accessory cord onto the spool. See

Table 1, Recommended Number of Pre-Turns.

5. Check the spring tension; the accessory cord must

pull out fully and retract fully. Wrap more loops, one

at a time around the spool until the spring has the

desired tension.

NOTE: Do not put so many loops onto the reel that the

spring winds up tightly before the accessory cord is fully

extended.

Decreasing Spring Tension

1. Disconnect cord reel from power source by unplug-

ging power cord from outlet.

2. Pull out accessory cord, 1 to 2 turns and engage

pawl.

3. Pull accessory cord back through cord rollers.

4. Remove loops of accessory cord to decrease ten-

sion.

5. Check the spring tension. Unwrap more loops, one

at a time from the spool until the spring has the

desired tension.

Table 1:

Recommended Number of Pre-Turns

• Never allow reel to spin freely. Doing so could

cause serious injury if you are hit by the plug,

accessories, or other moving parts.

• Reel must be bolted securely in place when mak-

ing adjustments.

Model No. of TurnsBlue Black

24M510 24M858 2

24M511 24M879 2

24M512 24M859 3

24M513 24M880 3

24M514 24M873 3

24M515 24M874 2

24M516 24M888 3

24M517 24M860 3

24M518 24M861 2

24M521 24M862 3

24M522 24M863 3

24M523 24M881 3

24M524 24M882 3

24M525 24M864 3

24M526 24M883 3

24M527 24M865 3

24M528 24M866 2

24M529 24M884 2

24M530 24M867 3

24M531 24M868 2

24M532 24M885 2

24M533 24M869 3

24M534 24M870 2

24M535 24M886 2

24M536 24M871 3

24M537 24M872 2

24M538 24M887 2

24M539 24M877 3

24M540 24M878 2

24M541 24M890 3

24M542 24M875 3

24M543 24M876 2

24M544 24M889 3

Troubleshooting

3A2826E 9

Troubleshooting

Problem Cause Solution

Cord will not retract fully

Outlet attachment is too heavy Increase spring tension. See

Increasing Spring Tension, page 8.

Spring lost tension

Spring is broken Replace spring. See Replacing

Spring Cassette instructions, page

11.

Cord will not retract at all Spring is broken Replace spring. See Replacing

Spring Cassette, page 11.

Spring has lost tension Increase spring tension. See

Increasing Spring Tension, page 8.

Reel will not latch

Broken pawl Replace pawl. See instruction man-

ual included with Latch Kit 15Y503.

Broken pawl spring Replace pawl spring. See instruc-

tion manual included with Latch Kit

15Y503.

Pawl not lined up with ratchet plate.

See FIG. 13, page 16 for correct

operating position. Realign pawl

with ratchet plate if not correctly

positioned. See Step 17, page 16.

No electrical power at the output

end of accessory cord

Accessory disconnected from cord

end Reconnect accessory to output end

of accessory cord.

Accessory is broken Replace accessory.

Wires are not connected

Check all connections. Reconnect

any loose wires connections. Or

replace cord if problem with cord is

discovered

Worn slip-ring /brushes Replace worn slip-ring/brushes,

page 19.

Cord reel is not providing adequate

ground

Cord is damaged Replace cord.

Cord or reel was installed incor-

rectly

Review installation procedures to

identify problem. See SD Cord Reel

Installation manual.

Worn slip-ring /brushes Replace worn slip-ring/brushes,

page 19.

Cord locked when accessory cord

was fully extended Slip-ring cover is assembled in the

incorrect position Relocate slip-ring cover in correct

location, page 19.

Troubleshooting

10 3A2826E

Breaker or fuse trip out (GFCI

accessory or European models

only)

Application does not conform to the

electrical rating of the reel

Check electrical rating on reel label.

Do not attempt to use a reel that is

not rated for the application.

Wires are broken or shorted Replace all damaged wires.

GFCI models only: power was

removed from unit Reset GFCI.

Cord could not extend fully Spring has too much tension

applied

Release some of the spring tension.

See Decreasing Spring Tension,

page 8.

Problem Cause Solution

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