Graco 2200 Gebrauchs- und Pflegehandbuch

Repair/Parts

Husky™ Husky™

Husky™2200 2200

2200Air-Operated Air-Operated

Air-Operated

Diaphragm Diaphragm

DiaphragmPump Pump

Pump3A2714J

Polypropylene Polypropylene

Polypropyleneor or

orPVDF PVDF

PVDFpumps pumps

pumpsfor for

for󰘱uid 󰘱uid

󰘱uidtransfer transfer

transferapplications, applications,

applications,including including

includinghigh high

highviscosity viscosity

viscositymaterials. materials.

materials.For For

For

professional professional

professionaluse use

useonly. only.

only.

Not Not

Notfor for

foruse use

usein in

inEuropean European

Europeanexplosive explosive

explosiveatmosphere atmosphere

atmospherelocations. locations.

locations.

Important Important

ImportantSafety Safety

SafetyInstructions Instructions

Instructions

Readallwarningsandinstructionsinthismanualandinyour

Operationmanual.

Save Save

Savethese these

theseinstructions. instructions.

instructions.

MaximumWorkingPressure:125psi

(0.86MPa,8.6bar)

PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents

Contents

Warnings...........................................................3

OrderingInformation...........................................6

RelatedManuals................................................6

Con󰘰gurationNumberMatrix...............................7

Troubleshooting..................................................8

Repair................................................................10

PressureReliefProcedure............................10

ReplaceCompleteAirValve.........................10

ReplaceSealsorRebuildAirValve...............11

CheckValveRepair.....................................13

DiaphragmandCenterSectionRepair...........14

TorqueInstructions.............................................18

Parts..................................................................19

ManifoldSeals.............................................30

Accessories........................................................31

TechnicalData...................................................32

GracoStandardHuskyPumpWarranty................34

23A2714J

Warnings

Warnings Warnings

Warnings

Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The

exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c

risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese

Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout

thebodyofthismanualwhereapplicable.

WARNING WARNING

WARNING

FIRE FIRE

FIREAND AND

ANDEXPLOSION EXPLOSION

EXPLOSIONHAZARD HAZARD

HAZARD

Flammablefumes,suchassolventandpaintfumes,inwork work

workarea area

areacanigniteorexplode.Tohelp

prevent󰘰reandexplosion:

•Useequipmentonlyinwellventilatedarea.

•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and

plasticdropcloths(potentialstaticarc).

•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.

•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable

fumesarepresent.

•Groundallequipmentintheworkarea.SeeGrounding Grounding

Groundinginstructions.

•Useonlygroundedhoses.

•Holdgun󰘰rmlytosideofgroundedpailwhentriggeringintopail.Donotusepaillinersunless

theyareantistaticorconductive.

•Stop Stop

Stopoperation operation

operationimmediately immediately

immediatelyifstaticsparkingoccursoryoufeelashock. .

.Donotuse

equipmentuntilyouidentifyandcorrecttheproblem.

•Keepaworking󰘰reextinguisherintheworkarea.

•Routeexhaustawayfromallignitionsources.Ifdiaphragmruptures,󰘱uidmaybeexhausted

withair.

Staticchargemaybuilduponplasticpartsduringcleaningandcoulddischargeandignite

󰘱ammablevapors.Tohelpprevent󰘰reandexplosion:

•Cleanplasticpartsonlyinwellventilatedarea.

•Donotcleanwithadrycloth.

•Donotoperateelectrostaticgunsinequipmentworkarea.

PRESSURIZED PRESSURIZED

PRESSURIZEDEQUIPMENT EQUIPMENT

EQUIPMENTHAZARD HAZARD

HAZARD

Fluidfromtheequipment,leaks,orrupturedcomponentscansplashintheeyesoronskin

andcauseseriousinjury.

•FollowthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedurewhenyoustopspraying/dispensingandbefore

cleaning,checking,orservicingequipment.

•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.

•Checkhoses,tubes,andcouplingsdaily.Replacewornordamagedpartsimmediately.

3A2714J3

Warnings

WARNING WARNING

WARNING

EQUIPMENT EQUIPMENT

EQUIPMENTMISUSE MISUSE

MISUSEHAZARD HAZARD

HAZARD

Misusecancausedeathorseriousinjury.

•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.

•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated

systemcomponent.SeeTechnical Technical

TechnicalData Data

Datainallequipmentmanuals.

•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical

TechnicalData Data

Data

inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete

informationaboutyourmaterial,requestMSDSfromdistributororretailer.

•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.

•TurnoffallequipmentandfollowthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedurewhenequipmentisnotinuse.

•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine

manufacturer’sreplacementpartsonly.

•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals

andcreatesafetyhazards.

•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.

•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.

•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.

•Donotkinkoroverbendhosesorusehosestopullequipment.

•Keepchildrenandanimalsawayfromworkarea.

•Complywithallapplicablesafetyregulations.

THERMAL THERMAL

THERMALEXPANSION EXPANSION

EXPANSIONHAZARD HAZARD

HAZARD

Fluidssubjectedtoheatincon󰘰nedspaces,includinghoses,cancreatearapidriseinpressure

duetothethermalexpansion.Over-pressurizationcanresultinequipmentruptureandserious

injury.

•Openavalvetorelievethe󰘱uidexpansionduringheating.

•Replacehosesproactivelyatregularintervalsbasedonyouroperatingconditions.

PLASTIC PLASTIC

PLASTICPARTS PARTS

PARTSCLEANING CLEANING

CLEANINGSOLVENT SOLVENT

SOLVENTHAZARD HAZARD

HAZARD

Manysolventscandegradeplasticpartsandcausethemtofail,whichcouldcauseserious

injuryorpropertydamage.

•Useonlycompatiblewater-basedsolventstocleanplasticstructuralorpressure-containing

parts.

•SeeTechnical Technical

TechnicalData Data

Datainthisandallotherequipmentinstructionmanuals.Read󰘱uidand

solventmanufacturer’sMSDSsandrecommendations.

43A2714J

Warnings

WARNING WARNING

WARNING

TOXIC TOXIC

TOXICFLUID FLUID

FLUIDOR OR

ORFUMES FUMES

FUMESHAZARD HAZARD

HAZARD

Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,

inhaled,orswallowed.

•ReadMSDSstoknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.

•Routeexhaustawayfromworkarea.Ifdiaphragmruptures,󰘱uidmaybeexhaustedinto

theair.

•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable

guidelines.

BURN BURN

BURNHAZARD HAZARD

HAZARD

Equipmentsurfacesand󰘱uidthat’sheatedcanbecomeveryhotduringoperation.Toavoid

severeburns:

•Donottouchhot󰘱uidorequipment.

PERSONAL PERSONAL

PERSONALPROTECTIVE PROTECTIVE

PROTECTIVEEQUIPMENT EQUIPMENT

EQUIPMENT

Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,

includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Thisprotective

equipmentincludesbutisnotlimitedto:

•Protectiveeyewear,andhearingprotection.

•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent

manufacturer.

3A2714J5

OrderingInformation

Ordering Ordering

OrderingInformation Information

Information

To To

ToFind Find

FindYour Your

YourNearest Nearest

NearestDistributor Distributor

Distributor

1.Visitwww.graco.com.

2.ClickonWhere Where

Whereto to

toBuy Buy

BuyandusetheDistributor Distributor

Distributor

Locator. Locator.

Locator.

To To

ToSpecify Specify

Specifythe the

theCon󰘰guration Con󰘰guration

Con󰘰gurationof of

ofa a

aNew New

New

Pump Pump

Pump

Please Please

Pleasecall call

callyour your

yourdistributor. distributor.

distributor.

OR OR

UsetheOnline Online

OnlineHusky Husky

HuskySelector Selector

SelectorTool Tool

ToolontheProcess Process

Process

Equipment Equipment

Equipmentpageatwww.graco.com www.graco.com

www.graco.com. .

To To

ToOrder Order

OrderReplacement Replacement

ReplacementParts Parts

Parts

Please Please

Pleasecall call

callyour your

yourdistributor. distributor.

distributor.

Distributor Distributor

DistributorNote Note

Note

1.To󰘰ndpartnumbersfornewpumpsorkits,use

theOnline Online

OnlineHusky Husky

HuskySelector Selector

SelectorTool Tool

Tool. .

2.To󰘰ndpartnumbersforreplacementparts:

a.Usethecon󰘰gurationnumberfromtheID

plateonthepump.Ifyouonlyhavethe

Graco6–digitpartnumber,usetheselector

toolto󰘰ndthecorrespondingcon󰘰guration

number.

b.UsetheCon󰘰gurationNumberMatrixonthe

nextpagetounderstandwhichpartsare

describedbyeachdigit.

c.RefertothemainPartsillustrationandtothe

Parts/KitsQuickReference.Followthepage

referencesforfurtherorderinginformation,

asneeded.

3.PleasecallGracoCustomerServicetoorder.

Related Related

RelatedManuals Manuals

Manuals

Manual

Number

Title

3A2578Husky2200Air-OperatedDiaphragm

Pump,Operation

63A2714J

CongurationNumberMatrix

Con󰘰guration Con󰘰guration

Con󰘰gurationNumber Number

NumberMatrix Matrix

Matrix

Checktheidenti󰘰cationplate(ID)fortheCon󰘰gurationNumberofyourpump.Usethefollowingmatrixto

de󰘰nethecomponentsofyourpump.

Sample Sample

SampleCon󰘰guration Con󰘰guration

Con󰘰gurationNumber: Number:

Number:2200P 2200P

2200P- -

-PP01AP1PPPTFKPT PP01AP1PPPTFKPT

PP01AP1PPPTFKPT

2200 2200

2200P P

PP P

PP01A P01A

P01AP1 P1

P1PP PP

PPPT PT

PTFK FK

FKPT PT

Pump

Size

Fluid

Section

Material

Drive

Type

CenterSection

andAirValve

FluidCoversand

Manifolds

SeatsBallsDiaphragmsManifoldandSeat

Seals

Pump Pump

PumpFluid Fluid

FluidSection Section

Section

Material Material

Material

Drive Drive

DriveType Type

TypeCenter Center

CenterSection Section

Sectionand and

andAir Air

Air

Valve Valve

ValveMaterial Material

Material

For For

ForUse Use

Use

With With

With

Fluid Fluid

FluidCovers Covers

Coversand and

andManifolds Manifolds

Manifolds

2200 2200

2200P P

P■Polypropy-

lene

P P

PPneumaticP01A P01A

P01APolypropyleneStandard

Diaphragms

P1 P1

P1Polypropylene,CenterFlange,

ANSI/DIN

2200 2200

2200F F

FPVDFP01G P01G

P01GPolypropyleneOvermolded

Diaphragms

P2 P2

P2Polypropylene,EndFlange,

ANSI/DIN

F2 F2

F2PVDF,EndFlange,ANSI/DIN

Seat Seat

SeatMaterial Material

MaterialBall Ball

BallMaterial Material

MaterialDiaphragm Diaphragm

DiaphragmMaterial Material

MaterialManifold Manifold

Manifoldand and

andSeat Seat

Seat

Seal Seal

SealMaterial Material

Material

PP PP

PP■PolypropyleneFK FK

FKFKMFK FK

FKFKMPT PT

PT■PTFE

PV PV

PVPVDFPT PT

PT■PTFEPO PO

PO■PTFE/EPDMOvermolded

SP SP

SP■SantopreneSP SP

SP■SantoprenePT PT

PT■PTFE/Santoprene2–Piece

SS SS

SS■StainlessSteelSP SP

SP■Santoprene

■ThesematerialsareFDA-CompliantandmeettheUnitedStatesCodeofFederalRegulations(CFR)

Title21,Section177orareofacorrosionresistantgradeStainlessSteel.NOTE: NOTE:

NOTE:RubberandRubber-like

materialscomplywithCFRTitle21,Section177,Part177.2600;PlasticmaterialscomplywithCFRTitle21,

Section177,Parts177.2600,177.1520,177.1550.

3A2714J7

Troubleshooting

Troubleshooting Troubleshooting

Troubleshooting

Problem Problem

ProblemCause Cause

CauseSolution Solution

Solution

Pumpisrunningtoofast,causing

cavitationbeforeprime.

Reduceairinletpressure.

Checkvalveballseverelywornor

wedgedinseatormanifold.

Replaceballandseat.

Seatseverelyworn.Replaceballandseat.

Outletorinletclogged.Unclog.

Inletoroutletvalveclosed.Open.

Inlet󰘰ttingsormanifoldsloose.Tighten.

Pumpcyclesbutwillnotprime.

Manifoldo-ringsdamaged.Replaceo-rings.

Pumpcyclesatstallorfailstohold

pressureatstall.

Worncheckvalveballs,seats,or

o-rings.

Replace.

Airvalveisstuckordirty.Disassembleandcleanairvalve.

Use󰘰lteredair.

Checkvalveballseverelywornand

wedgedinseatormanifold.

Replaceballandseat.

Pilotvalveworn,damaged,or

plugged.

Replacepilotvalve.

Airvalvegasketdamaged.Replacegasket.

Pumpwillnotcycle,orcyclesonce

andstops.

Dispensingvalveclogged.Relievepressureandclearvalve.

Cloggedsuctionline.Inspect;clear.

Stickyorleakingcheckvalveballs.Cleanorreplace..

Diaphragm(orbackup)ruptured.Replace.

Restrictedexhaust.Removerestriction.

Pilotvalvesdamagedorworn.Replacepilotvalves.

Airvalvedamaged.Replaceairvalve.

Airvalvegasketdamaged.Replaceairvalvegasket.

Airsupplyerratic.Repairairsupply.

Pumpoperateserratically.

Exhaustmuf󰘱ericing.Usedrierairsupply.

83A2714J

Troubleshooting

Problem Problem

ProblemCause Cause

CauseSolution Solution

Solution

Suctionlineisloose.Tighten.

Diaphragm(orbackup)ruptured.Replace.

Loosemanifolds,damagedseatsor

o-rings.

Tightenmanifoldboltsorreplace

seatsoro-rings.

Pumpcavitation.Reducepumpspeedorsuctionlift.

Airbubblesin󰘱uid.

Loosediaphragmshaftbolt.Tighten.

Diaphragm(orbackup)ruptured.Replace.

Exhaustaircontains󰘱uidbeing

pumped.Loosediaphragmshaftbolt.Tightenorreplace.

Moistureinexhaustair.Highinletairhumidity.Usedrierairsupply.

Wornairvalvecuporplate.Replacecupandplate.

Damagedairvalvegasket.Replacegasket.

Damagedpilotvalve.Replacepilotvalves.

Pumpexhaustsexcessiveairat

stall.

Wornshaftsealsorbearings.Replaceshaftsealsorbearings.

Airvalveor󰘱uidcoverscrewsloose.Tighten.

Diaphragmdamaged.Replacediaphragm.

Pumpleaksairexternally.

Airvalvegasketdamaged.Replacegasket.

Loosemanifoldscrewsor󰘱uidcover

screws.

Tightenmanifoldscrewsor󰘱uid

coverscrews.

Pumpleaks󰘱uidexternallyfrom

joints.

Manifoldo-ringswornout.Replaceo-rings.Alternate

materialsareavailable.See

ManifoldSeals,page30.

3A2714J9

Repair

Repair Repair

Repair

Pressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedure

FollowthePressureReliefProcedure

wheneveryouseethissymbol.

Thisequipmentstayspressurizeduntilpressure

isrelievedmanually.Tohelppreventserious

injuryfrompressurized󰘱uid,suchassplashing

intheeyesoronskin,followthePressureRelief

Procedurewhenyoustoppumpingandbeforeyou

clean,check,orservicetheequipment.

1.Shutofftheairsupplytothepump.

2.Openthedispensingvalve,ifused.

3.Openthe󰘱uiddrainvalvetorelieve󰘱uid

pressure.Haveacontainerreadytocatchthe

drainage.

Replace Replace

ReplaceComplete Complete

CompleteAir Air

AirValve Valve

Valve

FollowtheseinstructionstoinstallAirValve

ReplacementKit24V231.

1.Stopthepump.Followthe

PressureReliefProcedure,page10.

2.Disconnecttheairlinetothemotor.

3.Removenuts(104).Removetheairvalve(102)

andgasket(105).

4.Alignthenewairvalvegasket(105*)onthe

centerhousing,thenattachthenewairvalve.

FollowtheTorqueInstructions,page18.

5.Reconnecttheairlinetothemotor.

103A2714J

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