Graco 25M912 Stücklistenhandbuch

InstructionsandParts

SaniForce™ SaniForce™

SaniForce™6:1 6:1

6:1Sanitary Sanitary

SanitaryPumps Pumps

Pumps3A5564D

Specially Specially

Speciallydesigned designed

designedfor for

foruse use

useonly only

onlyin in

inGraco Graco

GracoSaniForce SaniForce

SaniForcepail pail

pailor or

ordrum drum

drumunloader unloader

unloadersystems. systems.

systems.For For

Forprofessional professional

professionaluse use

use

only. only.

only.

Important Important

ImportantSafety Safety

SafetyInstructions Instructions

Instructions

Readallwarningsandinstructionsinthismanualandinrelated

systemmanuals.Save Save

Saveall all

allinstructions. instructions.

instructions.

MaximumWorkingAirPressure:100

psi(0.7MPa,6.9bar)

MaximumWorkingFluidPressure:650

psi(4.5MPa,44.8bar)

PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents

Contents

Models...............................................................2

RelatedManuals................................................2

Usage................................................................3

CleaningPreparation..........................................3

CleaningtheAirMotor........................................3

PrimingPistonDisplacementPump

Cleaning...............................................4

DisconnectthePump...................................4

DisassemblethePump.................................4

ReassembleAfterCleaning..........................5

DoubleBallPumpCleaning.................................6

DisconnectthePump...................................6

DisassemblethePump.................................6

ReassembleAfterCleaning..........................7

Parts..................................................................8

Kits....................................................................9

PrimingPistonDisplacementPump.....................10

DoubleBallDisplacementPump..........................12

ProductDimensions............................................14

Performancechart..............................................15

TechnicalData...................................................16

GracoStandardWarranty....................................18

Models Models

Models

PumpModelPumpLower

Replacement

PumpTypeApprovals

25M91225M906

25M912C31———

PrimingPistonPump

25N00725N003

25N007C31———

DoubleBallPump

25U790

25U793DoubleBallPump,

Stubby

EC1935/2004

Related Related

RelatedManuals Manuals

Manuals

ManualNumberTitle

3A5400SaniForcePailUnloader(SPU)System,Operation

3A5401SaniForcePailUnloader(SPU)System,Repair/Parts

3A5402SaniForceDrumUnloader,Operation

3A5404SaniForceDrumUnloader,Parts

3A1211SaniForceAirMotors

23A5564D

Usage

Usage Usage

Usage

ThispumpmustbeusedaspartofaSaniForcepail

ordrumunloadersystem.Refertotheappropriate

systemmanualsforoperationinstructionsofthis

pumpwheninstalledinthosesystems.

Cleaning Cleaning

CleaningPreparation Preparation

Preparation

WARNING WARNING

WARNING

PRESSURIZED PRESSURIZED

PRESSURIZEDFLUID FLUID

FLUIDHAZARD HAZARD

HAZARD

Thisequipmentstayspressurizeduntilpressure

isrelievedmanually.Tohelppreventserious

injuryfrommovingparts,orfrompressurized󰘱uid,

suchasskininjection,splashingintheeyesoron

skin,followthePressureReliefProcedureinyour

systemmanualwhenyoustoppumpingandbefore

youclean,check,orservicetheequipment.

PERSONAL PERSONAL

PERSONALPROTECTIVE PROTECTIVE

PROTECTIVEEQUIPMENT EQUIPMENT

EQUIPMENT

Wearappropriateprotectiveequipmentwhen

intheworkareatohelppreventseriousinjury,

includingeyeinjury,hearingloss,orinhalationof

toxicfumes.

Thisprocedureinvolvesthoroughlydisassembling

andcleaningtheindividualpartsinthepumplower.

Priortoperformingtheseprocedures:

1.Flushthepumpandrelievepressureas

describedinthesystemmanuals.

2.Disconnectallhoses.

3.Removethepumpfromthesystem.

Notes: Notes:

Notes:

•Be Be

Besure sure

suretofollowyournationalandstatesanitary

standardcodesandlocalregulations.

•Useappropriatecleaninganddisinfectingagents,

atintervalsappropriateforproductprocessed.

•Followcleaningproductmanufacturer’s

instructions.

Cleaning Cleaning

Cleaningthe the

theAir Air

AirMotor Motor

Motor

1.PerformCleaningPreparation,page3.

2.Removeairmotorairsupplyandexhaust󰘰ttings

(11,22).

3.Loosenthehandscrew(13)andremovethe

uppershield(6).

4.Cleanthoroughlythesurfacebetweentheupper

andlowershields.Replaceuppershield,hand

nut,andair󰘰ttings.

5.Reassembletheairmotor

6.Cleanthepumplower.SeePrimingPiston

DisplacementPumpCleaning,page4or

DoubleBallPumpCleaning,page6.as

applicableforyourmodel.

3A5564D3

PrimingPistonDisplacementPumpCleaning

Priming Priming

PrimingPiston Piston

Piston

Displacement Displacement

DisplacementPump Pump

Pump

Cleaning Cleaning

Cleaning

Disconnect Disconnect

Disconnectthe the

thePump Pump

Pump

WARNING WARNING

WARNING

PRESSURIZED PRESSURIZED

PRESSURIZEDFLUID FLUID

FLUIDHAZARD HAZARD

HAZARD

Thisequipmentstayspressurizeduntilpressureis

relievedmanually.Tohelppreventseriousinjury

frommovingparts,orfrompressurized󰘱uid,such

assplashingintheeyesoronskin,followthe

PressureReliefProcedureinyoursystemmanual

whenyoustoppumpingandbeforeyouclean,

check,orservicetheequipment.

PERSONAL PERSONAL

PERSONALPROTECTIVE PROTECTIVE

PROTECTIVEEQUIPMENT EQUIPMENT

EQUIPMENT

Wearappropriateprotectiveequipmentwhen

intheworkareatohelppreventseriousinjury,

includingeyeinjury,hearingloss,orinhalationof

toxicfumes.

Thisprocedureinvolvesthoroughlydisassembling

andcleaningtheindividualpartsinthepumplower

unit.Priortoperformingthisprocedure,󰘱ushthe

pumpandrelievepressureasdescribedinthe

systemmanuals,disconnectallhoses,andremove

thepumpfromthesystem.

1.Releasetheupperclamp(123)holdingthe

displacementpumptothetierodplate(122).

2.Slidethepumpdownfromtheairmotor.Tiltthe

pumpandpullthedisplacementrod(117)outof

thecoupler(C).Removethegasket(102).

Note: Note:

Note:Becarefulnottoscratchthedisplacement

rod.

Figure1Removedisplacementpump.

Disassemble Disassemble

Disassemblethe the

thePump Pump

Pump

Note:PumpRepairKit24G550isavailable.

Purchasethekitseparately.Kitpartsare

markedwithan*inthepartssection.See

PrimingPistonDisplacementPump,page10.

1.Removetheretainingpin(116)fromthe

connectingrod(109).Slideofftheprimingpiston

(108).

2.Releasethelowerclamp(123)toremovethe

intakevalvehousing(107)fromthepump

cylinder(101).Removethegasket(102).

3.Removethepoppet(114),spring(113),and

valvestop(111)offtheconnectingrod(109).

4.Removethebearing(112)fromthecenterofthe

valvestop(111).

5.Removethepackings(115)fromthecenterof

thepoppet(114).

Figure2Removeprimingpiston.

6.Pushthedisplacementrod(117)outthroughthe

bottomofthecylinder(101).

43A5564D

PrimingPistonDisplacementPumpCleaning

7.Removetheretainingpin(118),o-ring(119),and

ball(110).Pulltheconnectingrod(109)fromthe

displacementrod(117).Removetheseal(120).

Figure3Disassemblepistonvalve.

8.Removethepackinghousing(103)fromthetop

ofthecylinder(101).Removethebearing(106),

packing(105),ando-ring(104).

9.Cleanandinspectallparts.Referto

CleaningtheAirMotor,page3.Replacethe

partsasnecessary.

Figure4Removepackinghousing.

Reassemble Reassemble

ReassembleAfter After

AfterCleaning Cleaning

Cleaning

Note: Note:

Note:Anydamagedpartsmust must

mustbereplaced.

Note: Note:

Note:Lubricatetheo-rings,throatpackings,and

pistonsealswithappropriatewaterproofsanitary

lubricant.

1.Washallpumppartswithanappropriatecleaning

solutionatthecleaningproductmanufacturer’s

recommendedtemperatureandconcentration.

2.Rinseallpumppartsagainwithwaterandallow

themtodry.

3.Inspectallpumppartsandrecleanifneeded.

4.Immerseallpumppartsinanappropriate

sanitizerbeforeassembly.Takethepumpparts

outofthesanitizerone-by-oneasneeded.

5.Installthev-blockpacking(105)andbearing

(106)inthepackinghousing(103).Thelipsof

thepackingmustfacedownintothehousing,

andthelipofthebearingmustfaceup.Install

theo-ring(104)ontheoutsideofthehousing.

6.Installtheseal(120)onthepistonvalvehousing

atthetopoftheconnectingrod(109).Place

theball(110)ontheseatofthehousing.Install

thedisplacementrod(117)overthetopofthe

connectingrodsotheholesinbothpartsalign.

Securewiththeretainingpin(118)ando-ring

(119).

7.Lubricateandplacethepackinghousing(103)in

thetopofthecylinder.

8.Lubricateandslidethedisplacementrod(117)

upthroughthecylindersoitprotrudesfromthe

packinghousing(103).

9.Lubricateandinstallthepackings(115)intothe

centerofthepoppet(114).

10.Lubricateandinstallthebearing(112)intothe

centerofthevalvestop(111).

11.Slidethevalvestop(111),spring(113),and

poppet(114)ontotheconnectingrod(109).

12.Installthegasket(102)andtheintakevalve

housing(107).Securethehousing(107)tothe

cylinder(101)withtheclamp(123).

13.Installtheprimingpiston(108)andretainingpin

(116)ontheconnectingrod(109).

14.Slidethedisplacementrod(117)intothecoupler.

Then,attachtheclamp(123)toholdthepump

tothemotorbase.

3A5564D5

DoubleBallPumpCleaning

Double Double

DoubleBall Ball

BallPump Pump

Pump

Cleaning Cleaning

Cleaning

Disconnect Disconnect

Disconnectthe the

thePump Pump

Pump

WARNING WARNING

WARNING

PRESSURIZED PRESSURIZED

PRESSURIZEDFLUID FLUID

FLUIDHAZARD HAZARD

HAZARD

Thisequipmentstayspressurizeduntilpressureis

relievedmanually.Tohelppreventseriousinjury

frommovingparts,orfrompressurized󰘱uid,such

assplashingintheeyesoronskin,followthe

PressureReliefProcedureinyoursystemmanual

whenyoustoppumpingandbeforeyouclean,

check,orservicetheequipment.

PERSONAL PERSONAL

PERSONALPROTECTIVE PROTECTIVE

PROTECTIVEEQUIPMENT EQUIPMENT

EQUIPMENT

Wearappropriateprotectiveequipmentwhen

intheworkareatohelppreventseriousinjury,

includingeyeinjury,hearingloss,orinhalationof

toxicfumes.

Thisprocedureinvolvesthoroughlydisassembling

andcleaningtheindividualpartsinthepumplower

unit.Priortoperformingthisprocedure,󰘱ushthe

pumpandrelievepressureasdescribedinthe

systemmanuals,disconnectallhoses,andremove

thepumpfromthesystem.

1.Releasetheupperclamp(123)holdingthe

displacementpumptothetierodplate(122).

2.Slidethepumpdownfromtheairmotor.Tiltthe

pumpandpullthedisplacementrod(117)outof

thecoupler(C).Removethegasket(102).

Note: Note:

Note:Becarefulnottoscratchthedisplacement

rod.

Figure5Removedisplacementpump.

Disassemble Disassemble

Disassemblethe the

thePump Pump

Pump

1.For For

Forstubby stubby

stubbypumps pumps

pumpsonly: only:

only:Removethefootvalve

housing(124).

2.Removeanddisassembletheinletvalve(114)

assembly.Cleanandinspecttheparts.

3.Pushthedisplacementrod(108)outthroughthe

bottomofthecylinder(106).Removethepiston

housing(109)byremovingtheretainingpin(116)

andthevalvestop(111)andpullingthepiston

fromthedisplacementrod.Disassemble,clean

andinspecttheparts.

4.Takethepackinghousing(103)offofthecylinder

(106)andremovethebearing(104),packing

(123),ando-ring(105).

5.Cleanandinspectallparts.Referto

CleaningPreparation,page3.Replacethe

partsasnecessary.

63A5564D

DoubleBallPumpCleaning

Reassemble Reassemble

ReassembleAfter After

AfterCleaning Cleaning

Cleaning

Note: Note:

Note:Anydamagedpartsmust must

mustbereplacedasthey

couldharbormicroorganismsthatcancontaminate

the󰘱uid.

Note: Note:

Note:Lubricatetheo-rings,throatpackings,and

pistonsealswithappropriatewaterproofsanitary

lubricant.

1.Washallpumppartswithanappropriatecleaning

solutionatthecleaningproductmanufacturer’s

recommendedtemperatureandconcentration.

2.Rinseallpumppartsagainwithwaterandallow

themtodry.

3.Inspectallpumppartsandrecleanifneeded.

4.Immerseallpumppartsinanappropriate

sanitizerbeforeassembly.Takethepumpparts

outofthesanitizerone-by-oneasneeded.

5.Lubricateandinstallthepistonseal(120)onthe

pistonhousing(114).

6.Placetheball(113)ontheseatofthepiston

housing(114).Installthehousinginthe

displacementrod(108)sotheholesinbothparts

align.Securewiththeretainingpin(110)and

oneo-ring/retainingclip(111).

7.Installtheu-cuppacking(123)andthroatbearing

(104)inthethroatpackinghousing(103).The

lipsoftheu-cupmustfacedownintothehousing,

andthelipofthebearingmustfaceup.Install

theo-ring(105)ontheoutsideofthehousing.

8.Lubricateandinstallthethroatpackinghousing

(103)inthetopofthecylinder(106).

9.Lubricateandslidethedisplacementrod(108)

upthroughthecylinder(106)soitprotrudesfrom

thetop.

10.Installtheo-ring(105)ontheintakevalve

housing(114).Placetheball(117)ontheseat

ofthehousing(114),andinstalltheballstoppin

(116)inthetopholesofthehousing.

11.Lubricateandslidetheintakevalvehousing

(114)upintothecylinder(106)untilthebottom

holesofthehousingalignwiththeholesinthe

cylinder.Secureusingtheretainingpin(110)

andtwoo-rings/retainingclips(111).

3A5564D7

Parts

Parts Parts

Parts

ApplyPTFEtapetothreads.

Applymedium-strength(blue)threadlocker.

Handtightenonly.

Applyanappropriatemedium-strengththreadlockeron

thenut(13)everytimeitisinstalledtopreventitfrom

cominglooseduringoperation.Torqueto30-36ft-lb

(41–49N-m).Donotovertighten.

Applysanitarylubricanttoease

assembly.

83A5564D

Kits

Ref. Ref.

Ref.Part Part

PartDescription Description

DescriptionQty. Qty.

Qty.

124G785MOTOR,SaniForce;3.5in;seemanual3A12111

2DISPLACEMENTPUMP,type2.11

25M906Primingpiston

25N003Doubleball

25U790Doubleball,stubby

316A938COUPLER1

416A947TIEROD,7in.(178mm)betweenshoulders3

5102216NUT,lock,5/8-11,sst3

616G464SHIELD,upper;includesgrommets(Ref.21)1

716G465SHIELD,lower;includesfasteners(Ref.8)andgrommets(Ref.21)1

8118134SCREW,cap;M8x1.25,sst4

1024G862FITTING,airinlet,1/2npt,includesRef.231

1116C946FITTING,3/4npt1

12165053O-RING,PTFE1

1316C306NUT,hand1

15▲17W547LABEL,warning,notshown1

21—GROMMET;

seeKits Kits

Kits

2216G084FITTING,airinlet,1/2npt1

23166702O-RING,airinlet,buna-n,includedwithRef.101

▲ReplacementDangerandWarninglabels,tags,andcardsareavailableatnocost.

Kits Kits

Kits

Grommet Grommet

GrommetKit Kit

Kit16G628 16G628

16G628

Ref. Ref.

Ref.Part Part

PartDescription Description

DescriptionQty. Qty.

Qty.

21a*—GROMMET,airmotor

pistonrod

21b—GROMMET,air󰘰tting2

21c—GROMMET,tierod3

*OrderKit16H925forqty.3ofthepistonrodgrommet.

3A5564D9

PrimingPistonDisplacementPump

Priming Priming

PrimingPiston Piston

PistonDisplacement Displacement

DisplacementPump Pump

Pump

103A5564D

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