Graco Series A Bedienungsanleitung

306436M

Instructions - Parts List

Hand Pump Assembly;

Gear Lube Dispensers;

Automatic Transmission Fluid

Dispenser

For dispensing non-corrosive and non-abrasive oils and lubricants only. For professional

use only.

Model 204867, Hand Pump Assembly

Gear Lube Dispensers

Hand-Operated, 120 lb. size.

175psi (1.2 MPa, 12 bar) Maximum Working Pressure

Model 225880, Series B Automatic

Transmission Fluid Dispenser with

Meter

Hand-Operated, 16 Gallon size.

175psi (1.2 MPa, 12 bar) Maximum Working Pressure

Related Manuals

Model Mounting Cover Meter

225376,

Series B

Portable

Base

Cover In-line,

electronic

225378,

Series A

Portable

Base

Cover None

225380,

Series A

None Cover None

225384,

Series B

Portable

Truck

Cover In-line,

electronic

Important Safety Instructions

Read all warnings and instructions in this

manual and in the Related Manuals

before using the equipment. Save these

instructions.

Manual in English Description

3A5588 EM8, EM20 and IM20 Meters

306345 Lube Ranger Components

Gear Lube Dispenser

Model 225384

Automatic Transmission

Fluid Dispenser

Model 225880

Table of Contents

2 306436M

Table of Contents

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Models with a Portable Truck . . . . . . . . . . . . . . . 3

All Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Models with Drum Cover . . . . . . . . . . . . . . . . . . . 3

All Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 4

Pump Operation. . . . . . . . . . . . . . . . . . . . . . . . . . 4

Models with Non-Drip Nozzle 200348 . . . . . . . . . 4

Dimension Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Recycling and Disposal . . . . . . . . . . . . . . . . . . . . . . 4

End of Product Life . . . . . . . . . . . . . . . . . . . . . . . 4

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Gear Lube Dispenser . . . . . . . . . . . . . . . . . . . . . . 6

Model 225378, Series A without meter . . . . . 6

Model 225376, Series B with meter . . . . . . . 6

Gear Lube Dispenser . . . . . . . . . . . . . . . . . . . . . . 6

Model 225380, Series A . . . . . . . . . . . . . . . . 6

Gear Lube Dispenser . . . . . . . . . . . . . . . . . . . . . . 7

Model 225384, Series B . . . . . . . . . . . . . . . . 7

Automatic Transmission Fluid Dispenser . . . . . . . 7

Model 225880, Series B . . . . . . . . . . . . . . . . 7

Model 204867 . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Ref 3, Part 204867, Series A Hand

Pump Assembly . . . . . . . . . . . . . . . . . . . . . . 9

Ref 7, Part 203650, Series A Truck Assembly . . 10

Ref 1, Part 203622, Series B Portable

Base Assembly . . . . . . . . . . . . . . . . . . . . . . 10

Ref 5, Part 239707, Series A Metered

Dispense Kit . . . . . . . . . . . . . . . . . . . . . . . . 11

Ref 2, Part 239705, Series A Hose and

Meter Assembly. . . . . . . . . . . . . . . . . . . . . . 11

Ref 3, Part 204867, Series A Hand

Pump Assembly . . . . . . . . . . . . . . . . . . . . . 12

California Proposition 65 . . . . . . . . . . . . . . . . . . . . 13

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 14

Installation

306436M 3

Installation

Reference FIG. 1 or FIG. 2, depending upon the model.

Models with a Portable Truck

Insert the truck handle (708) into the sockets in the

truck base (701).

All Models

Place a full container of fluid on the base. Carefully

clean the container top before opening it to avoid fluid

contamination. Secure the drum or shield (401) with the

hardware provided.

Models with Drum Cover

Install the drum cover (601) on the opened drum and

secure it with the thumbscrews (603).

All Models

Slide the pump extension tube (318) all the way down

on the riser tube (314). Insert the riser tube (314) into

the opening in the top of the shield (401) or cover (601).

Lower the pump until the outlet housing (319) rests on

the shield (401) or cover (601), then secure it with the

four (4) screws (309). Install the pump lever (316), clevis

(311), and hose and meter assembly (2 or 5).

To prime the pump, open the nozzle (502) and operate

the pump until fluid flows from the nozzle. Close the

nozzle and place it in t he opening in the outlet housing

(319).

WARNING

Foot Crush Hazard

A fully loaded cart adds weight, creating a potential

foot crush hazard. To avoid a foot injury, keep feet

away from the cart.

FIG. 1

FIG. 2

316

311 5

319

309

601

603

314

318

101

102

104

502

708

707

706

701

Operation

4 306436M

Operation

Pressure Relief Procedure

Follow the Pressure Relief Procedure whenever

you see this symbol.

1. Stop actuation of the manual pump.

2. Place the nozzle back into the supply or waste

drum.

3. Open the nozzle to relieve pressure.

4. Allow the pressure to bleed off.

Pump Operation

Reset the meter to zero by pressing the Reset button.

Insert the nozzle into the fill hole. Open the nozzle and

operate the pump. When finished, close the nozzle and

wipe off any excess fluid. Place the nozzle into the

opening in the outlet housing.

If the meter fails to register, it may be due to a low

battery. See the Service section of the Electronic Meter

manual.

Models with Non-Drip Nozzle

200348

The non-drip nozzle can be set in the automatic

position by turning it two or more turns

counter-clockwise.

Dimension Chart

Recycling and Disposal

End of Product Life

At the end of the product’s useful life, dismantle and

recycle it in a responsible manner.

• Follow the Pressure Relief Procedure, page 4.

• Drain and dispose of fluids according to applicable

regulations. Refer to the material manufacturer’s

Safety Data Sheet.

• Deliver remaining product to a recycling facility.

WARNING

PRESSURIZED FLUID HAZARD

This equipment stays pressurized until pressure is

manually relieved. To help prevent serious injury from

pressurized fluid, such as splashing fluid, follow

Pressure Relief Procedure when you stop pumping

and before cleaning, checking or servicing the

equipment.

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate protective equipment when in the

work area to help prevent serious injury, including

eye injury, hearing loss, inhalation of toxic fumes, and

burns.

NOTICE

To avoid contamination when changing drums, do

not let the pump’s intake valve touch the floor or any

dirty surface. Contamination can damage the pump

and cause wear to the parts.

Model No. Height Width Weight

225376 37 in.

(940 mm)

19 in.

(483 mm)

36 lb.

(16 kg)

225378 37 in.

(940 mm)

19 in.

(483 mm)

34 lb.

(15 kg)

225380 35 in.

(889mm)

16in.

(406 mm)

18 lb.

(8 kg)

225384 39 in.

(991 mm)

24 in.

(610 mm)

49 lb.

(22 kg)

225880 37 in.

(940 mm)

19 in.

(483 mm)

35 lb.

(16 kg)

Repair

306436M 5

Repair

Pump

NOTE: Clean all parts in non-flammable solvent. Dry all

parts thoroughly before reassembly.

1. Remove the pump from the cover or shield.

2. Slide the extension (318) up the riser tube (314) and

expose the intake valve (302).

3. Unscrew the intake valve (302) from the riser tube

(314). Disassemble the intake valve. Clean and

inspect the parts. Replace worn or damaged parts.

4. Unscrew the riser tube (314) from the outlet

housing (319).

5. Pull the riser tube (314) down off the connecting rod

(320) and piston (301).

6. Unscrew the piston (301) from the connecting rod

(320). Disassemble the piston. Clean and inspect

the parts. Replace worn or damaged parts.

7. Loosen the packing nut (312).

8. Disconnect the connecting rod (320) from the pump

lever (316). Pull the connecting rod (320) down out

of the outlet housing (319).

9. Unscrew the packing nut (312) and remove the

packings (313). Clean and inspect the parts.

Replace worn or damaged parts.

10. Reassemble the pump in reverse order, following

the lubrication and sealant notes in FIG. 3. Tighten

the packing nut (312) just enough to stop leakage.

FIG. 3: Hand Pump Assembly, Model 204867, Series A

Lubricate threads.

Lubricate I.D.

Lubricate threads.

316

310

311

306

321

303

308

304

307

305

312

313

309

322

319

320

301f

301c

301d

301b

301a

301e

301

314

315

318

317

302b

302c

302d

302a

302

Torque to 25 in-lbs (2.8 N•m)

Parts

6 306436M

Parts

Gear Lube Dispenser

Model 225378, Series A without meter

Includes items 1, 3, 6, 201

Model 225376, Series B with meter

Includes items 1, 2, 3, 6

Gear Lube Dispenser

Model 225380, Series A

Includes items 3, 6, 201

Ref. Part Description Qty.

1 203622

PORTABLE BASE ASSEMBLY, see

Parts List, page Ref 1, Part 203622,

Series B Portable Base Assembly,

page 10

2 239705

HOSE AND METER ASSEMBLY, see

Parts List, page Ref 2, Part 239705,

Series A Hose and Meter

Assembly, page 11

3 204867

HAND PUMP ASSEMBLY, see Parts

List, page Gear Lube Dispenser,

page 6

6 204574 COVER ASSEMBLY, see Lube

Ranger Components manual 1

201 214658

HOSE ASSEMBLY, Model 225378

only. Includes items 201a - 201c;

See Parts List, page Ref 2, Part

239705, Series A Hose and Meter

Assembly, page 11.

FIG. 4

201

Ref. Part Description Qty.

3 204867

HAND PUMP ASSEMBLY, see Parts

List, page Gear Lube Dispenser,

page 6

6 204574 COVER ASSEMBLY, see Lube

Ranger Components manual 1

201 214658

HOSE ASSEMBLY, Model 225378

only. Includes items 201a - 201c;

See Parts List, page Ref 2, Part

239705, Series A Hose and Meter

Assembly, page 11.

FIG. 5

201

Parts

306436M 7

Gear Lube Dispenser

Model 225384, Series B

Automatic Transmission Fluid

Dispenser

Model 225880, Series B

Ref. Part Description Qty.

2 239705

HOSE AND METER ASSEMBLY, see

Parts List, page Ref 2, Part 239705,

Series A Hose and Meter

Assembly, page 11

3 204867

HAND PUMP ASSEMBLY, see Parts

List, page Gear Lube Dispenser,

page 6

6 204574 COVER ASSEMBLY, see Lube

Ranger Components manual 1

7 203650 TRUCK ASSEMBLY. See Parts List,

page Model 204867, page 8. 1

FIG. 6

201

Ref. Part Description Qty.

1 203622

PORTABLE BASE ASSEMBLY, see

Parts List, page Ref 1, Part 203622,

Series B Portable Base Assembly,

page 10

3 204867

HAND PUMP ASSEMBLY, see Parts

List, page Gear Lube Dispenser,

page 6

5 239707

DISPENSE KIT, metered. See Parts

List, page Ref 5, Part 239707,

Series A Metered Dispense Kit,

page 11

6 204574 COVER ASSEMBLY, see Lube

Ranger Components manual 1

FIG. 7

Parts

8 306436M

Model 204867

Parts Drawing

Lubricate threads.

Lubricate I.D.

Lubricate threads.

316

310

311

306

321

303

308

304

307

305

312

313

309

322

319

320

301f

301c

301d

301b

301a

301e

301

314

315

318

317

302b

302c

302d

302a

302

Torque to 25 in-lbs (2.8 N•m)

Parts

306436M 9

Ref 3, Part 204867, Series A

Hand Pump Assembly

Reference Parts, page 6.

Ref. Part Description Qty.

301 200753 PISTON ASSEMBLY, includes

items 301a - 301f 1

301a 100114 BALL, steel, 7/16 in. dia. 1

301b 150134 SPRING, compression 1

301c 150463 GLAND, male 1

301d* 151464 V-PACKING, leather 3

301e 150465 SEAT, piston 1

301f 152559 HOUSING, piston 1

302 202162 INTAKE VALVE HOUSING,

includes items 302a - 302d 1

302a 101021 RING, retaining 1

302b 156738 VALVE, poppet 1

302c 156739 BODY, valve 1

302d 156750 GUIDE, poppet 1

303 100133 LOCKWASHER, spring, 3/8 in. 1

304 100184 CAPSCREW, hex, 5/16-24 x 1 in. 1

305 100187 NUT, hex, 5/16-24 1

306 100191 NUT, wing, 5/16-18 1

307 100214 LOCKWASHER, spring, 5/16 in. 1

308 100340 NUT, hex, 3/8-16 1

309 101120 SCREW, rd hd, 1/4-20 x 1-1/4 in. 4

310 150662 SCREW, pivot 1

311 150726 CLEVIS 1

312 154513 PACKING NUT 1

313* 154514 PACKING, duck and neoprene 2

314 156511 RISER TUBE 1

315 156593 O-RING, nitrile rubber 1

316 158769 LEVER, pump handle 1

317 159487 SPACER 1

318 159488 TUBE, extension 1

319 159923 HOUSING, outlet 1

320 159930 CONNECTING ROD 1

321 159931 SCREW, pivot 1

322 100119 ELBOW, 1/2 npt 1

Parts

10 306436M

Ref 7, Part 203650, Series A

Truck Assembly

*Must be ordered separately.

Ref 1, Part 203622, Series B

Portable Base Assembly

Ref. Part Description Qty.

701 203651 TRUCK BASE 1

702 100609 SCREW, rd hd, 1/4 - 20 x 3/8 in. 2

703 101242 RETAINING RIGH 2

704 101251 WHEEL 2

705 154636 WASHER 4

706 159912 THUMBNUT 2

707 159913 HOLD DOWN CLAMP, steel

drums only 2

159952* HOLD DOWN CLAMP, 5 gallon

pail 2

708 159924 TRUCK HANDLE 1

FIG. 8

706

703

708

704

702

701

705

707

Ref. Part Description Qty.

101 191750 BASE, drum 1

102 113646 CASTER, polyurethane 4

103 102547 BOLT, hex hd; 5/16 in - 18 x 1.5 in. 2

104 191747 BRACKET 2

105 100214 WASHER, lock 2

106 100132 WASHER, flat 2

107 113660 RIVET 16

FIG. 9

102

103

101

104

106

105

107

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