Graco E-Flo DC 333389E Stücklistenhandbuch

Instructions-Parts

E E

E- -

-Flo® Flo®

Flo®DC DC

DC2 2

2- -

-Ball Ball

BallPiston Piston

PistonPumps Pumps

Pumps333389E

Electric Electric

Electricdrive drive

drivepiston piston

pistonpumps pumps

pumpsfor for

forlow low

lowto to

tomedium medium

mediumvolume volume

volumepaint paint

paintcirculation circulation

circulationapplications. applications.

applications.

For For

Forprofessional professional

professionaluse use

useonly. only.

only.

Important Important

ImportantSafety Safety

SafetyInstructions Instructions

Instructions

ReadallwarningsandinstructionsinthismanualandintheE-Flo

DCMotorandE-FloDCThreePhasemanualsbeforeusingthe

equipment.Savetheseinstructions.

SeeTechnicalSpeci󰘰ctationsfor

MaximumWorkingPressure.

Seepage3formodelpartnumbersand

approvalsinformation.

PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents

Contents

Models...............................................................3

RelatedManuals................................................4

Warnings...........................................................5

Installation..........................................................8

Location......................................................8

MountthePump..........................................8

PowerRequirements....................................8

ConnecttheSupplyWiring...........................11

Grounding...................................................12

FluidLineAccessories.................................13

ChecktheOilLevelBeforeUsingthe

Equipment......................................13

FlushBeforeUsingtheEquipment................13

ControlModuleAccessory............................13

Operation...........................................................14

Startup........................................................14

Shutdown....................................................14

PressureReliefProcedure............................14

Maintenance......................................................15

PreventiveMaintenanceSchedule................15

ChangetheOil.............................................15

ChecktheOilLevel......................................15

WetCups....................................................15

Flushing......................................................15

Troubleshooting..................................................16

Repair................................................................17

Dura-FloLowers..........................................17

XtremeLowers............................................19

Parts..................................................................21

XtremePumpAssembly...............................21

Dura-FloPumpAssembly.............................23

PumpMatrix................................................25

Dimensions........................................................29

MountingHolePatterns.......................................30

StandMount................................................30

WallMount..................................................31

PerformanceCharts............................................32

TechnicalSpeci󰘰cations......................................35

2333389E

Models

Models Models

Models

Thepartnumberforyourequipmentisprintedontheequipmentidenti󰘰cationlabel.Thepartnumber

includesdigitsfromeachofthefollowingcategories,dependingonthecon󰘰gurationofyourequipment.See

PumpMatrix,page25foracompletelistofpumppartnumbers.

E E

E- -

-Flo Flo

FloDC DC

DCPump Pump

Pump

(ES) (ES)

(ES)

Lower Lower

LowerPump Pump

Pump

Size Size

Size

(7, (7,

(7,8, 8,

8,9, 9,

9,or or

or0) 0)

Motor, Motor,

Motor,Controls, Controls,

Controls,Approvals Approvals

Approvals

(3–8 (3–8

(3–8or or

orC, C,

C,D, D,

D,G, G,

G,H) H)

Pump Pump

PumpType Type

Typeand and

andFittings Fittings

Fittings

(4, (4,

(4,5, 5,

5,or or

or6) 6)

Mounting Mounting

MountingType Type

Type

(0, (0,

(0,1, 1,

1,or or

or2) 2)

7:145cc3:2hp,Basic,SinglePhase

ATEX•FM•IECEx

4:CarbonSteelwiththree

Xtremepackingsandtwo

leatherpackings

0:None

8:180cc4:2hp,Advanced,SinglePhase

ATEX•FM•IECEx

5:StainlessSteelwithfour

leatherpackingsandone

PTFEpacking

1:Stand

9:220cc7:2hp,Basic,SinglePhase

ATEX•IECEx•TIIS•KCS

6:StainlessSteelwith

leatherpackingsandPTFE

packings

2:Wall

Bracket

0:290cc8:2hp,Advanced,SinglePhase

ATEX•IECEx•TIIS•KCS

C:2hp,Basic,ThreePhase

ATEX•FM•IECEx

D:2hp,Advanced,ThreePhase

ATEX•FM•IECEx

G:2hp,Basic,ThreePhase

ATEX•IECEx•TIIS•KCS

H:2hp,Advanced,ThreePhase

ATEX•IECEx•TIIS•KCS

Approvals Approvals

Approvals

Singlephaseandthreephasepumpswith

basicmotors:

ESx3xxmodels

ESx7xxmodels

ESxCxxmodels

ESxGxxmodels

II II

II2 2

2G G

Ex Ex

Exdb db

dbh h

hIIA IIA

IIAT3 T3

T3Gb Gb

GbX X

Singlephasepumpswithadvancedmotors:

ESx4xxmodels

ESx8xxmodels

II II

II2 2

2(1) (1)

(1)G G

Ex Ex

Exdb db

dbh h

h[ia [ia

[iaGa] Ga]

Ga]IIA IIA

IIAT3 T3

T3Gb Gb

GbX X

Threephasepumpswithadvancedmotors:

ESxDxxmodels

ESxHxxmodels

II II

II2 2

2(1) (1)

(1)G G

Ex Ex

Exdb db

dbh h

h[ia [ia

[iaop op

opis is

isGa] Ga]

Ga]IIA IIA

IIAT3 T3

T3Gb Gb

GbX X

NOTE: NOTE:

NOTE:SeetheE-FloDCMotormanualsformotorapprovalsinformation.

333389E3

RelatedManuals

Related Related

RelatedManuals Manuals

Manuals

Manual Manual

ManualNo. No.

No.Description Description

Description

3A2526E-FloDCMotor,Instructions-Parts

3A2527E-FloDCControlModuleKit,Instructions-Parts

3A4409E-FloDCMotor,ThreePhaseInstructions-Parts

311762Xtreme®Lowers,Instructions-Parts

311827Dura-Flo®Lowers,Instructions-Parts

332103DisplayControlModule(DCM)andAdvancedDisplayControlModule(ADCM)

4333389E

Warnings

Warnings Warnings

Warnings

Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.Theexclamation

pointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰crisks.Whenthese

symbolsappearinthebodyofthismanual,referbacktotheseWarnings.Product-speci󰘰chazardsymbolsand

warningsnotcoveredinthissectionmayappearthroughoutthebodyofthismanualwhereapplicable.

DANGER DANGER

DANGERSEVERE SEVERE

SEVEREELECTRIC ELECTRIC

ELECTRICSHOCK SHOCK

SHOCKHAZARD HAZARD

HAZARD

Thisequipmentcanbepoweredbymorethan240V.Contactwiththisvoltagewillcausedeath

orseriousinjury.

•Turnoffanddisconnectthepoweratthemainswitchbeforedisconnectinganycablesandbefore

servicingequipment.

•Thisequipmentmustbegrounded.Connectonlytoagroundedpowersource.

•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocalcodesand

regulations.

WARNING WARNING

WARNINGFIRE FIRE

FIREAND AND

ANDEXPLOSION EXPLOSION

EXPLOSIONHAZARD HAZARD

HAZARD

Flammablefumes,suchassolventandpaintfumes,intheworkareacanigniteorexplode.Paintor

solvent󰘱owingthroughtheequipmentcancausestaticsparking.Tohelpprevent󰘰reandexplosion:

•Useequipmentonlyinawell-ventilatedarea.

•Eliminateallignitionsourcessuchaspilotlights,cigarettes,portableelectriclamps,andplastic

dropcloths(potentialstaticsparking).

•Groundallequipmentintheworkarea.SeeGrounding Grounding

Groundinginstructions.

•Neversprayor󰘱ushsolventathighpressure.

•Keeptheworkareafreeofdebris,includingsolvent,rags,andgasoline.

•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable

fumesarepresent.

•Useonlygroundedhoses.

•Holdthegun󰘰rmlytothesideofagroundedpailwhentriggeringintoapail.Donotusepail

linersunlesstheyareantistaticorconductive.

•Stop Stop

Stopoperation operation

operationimmediately immediately

immediatelyifstaticsparkingoccursoryoufeelashock.Donotuseequipmentuntil

youidentifyandcorrecttheproblem.

•Keepaworking󰘰reextinguisherintheworkarea.

Staticchargemaybuilduponplasticpartsduringcleaningandcoulddischargeandignite󰘱ammable

vapors.Tohelpprevent󰘰reandexplosion:

•Cleanplasticpartsonlyinwellventilatedarea.

•Donotcleanwithadrycloth.

•Donotoperateelectrostaticgunsinequipmentworkarea.

333389E5

Warnings

WARNING WARNING

WARNINGSKIN SKIN

SKININJECTION INJECTION

INJECTIONHAZARD HAZARD

HAZARD

High-pressure󰘱uidfromdispensingdevice,hoseleaks,orrupturedcomponentswillpierceskin.

Thismaylooklikejustacut,butitisaseriousinjurythatcanresultinamputation.Get Get

Getimmediate immediate

immediate

surgical surgical

surgicaltreatment. treatment.

treatment.

•Engagethetriggerlockwhennotdispensing.

•Donotpointthedispensingdeviceatanyoneoratanypartofthebody.

•Donotputyourhandoverthe󰘱uidoutlet.

•Donotstoporde󰘱ectleakswithyourhand,body,glove,orrag.

•FollowthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedurewhenyoustopdispensingandbeforecleaning,checking,or

servicingequipment.

•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.

•Checkhosesandcouplingsdaily.Replacewornordamagedpartsimmediately.

6333389E

Warnings

WARNING WARNING

WARNINGEQUIPMENT EQUIPMENT

EQUIPMENTMISUSE MISUSE

MISUSEHAZARD HAZARD

HAZARD

Misusecancausedeathorseriousinjury.

•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.

•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestratedsystem

component.SeeTechnical Technical

TechnicalSpeci󰘰cations Speci󰘰cations

Speci󰘰cationsinallequipmentmanuals.

•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical

Technical

Speci󰘰cations Speci󰘰cations

Speci󰘰cationsinallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.For

completeinformationaboutyourmaterial,requestSafetyDataSheets(SDSs)fromyourdistributor

orretailer.

•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.

•TurnoffallequipmentandfollowthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedurewhenequipmentisnotinuse.

•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine

manufacturer’sreplacementpartsonly.

•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovalsand

createsafetyhazards.

•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.

•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.

•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.

•Donotkinkoroverbendhosesorusehosestopullequipment.

•Keepchildrenandanimalsawayfromworkarea.

•Complywithallapplicablesafetyregulations.

MOVING MOVING

MOVINGPARTS PARTS

PARTSHAZARD HAZARD

HAZARD

Movingpartscanpinch,cut,oramputate󰘰ngersandotherbodyparts.

•Keepclearofmovingparts.

•Donotoperateequipmentwithprotectiveguardsorcoversremoved.

•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,orservicingequipment,

followthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedureanddisconnectallpowersources.

TOXIC TOXIC

TOXICFLUID FLUID

FLUIDOR OR

ORFUMES FUMES

FUMES

Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,inhaled,or

swallowed.

•ReadSafetyDataSheets(SDSs)toknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.

•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicableguidelines.

BURN BURN

BURNHAZARD HAZARD

HAZARD

Equipmentsurfacesand󰘱uidthat’sheatedcanbecomeveryhotduringoperation.Toavoidsevere

burns:

•Donottouchhot󰘱uidorequipment.

PERSONAL PERSONAL

PERSONALPROTECTIVE PROTECTIVE

PROTECTIVEEQUIPMENT EQUIPMENT

EQUIPMENT

Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,including

eyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Protectiveequipmentincludesbut

isnotlimitedto:

•Protectiveeyewearandhearingprotection.

•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolventmanufacturer.

333389E7

Installation

Installation Installation

Installation

Installationofthisequipmentinvolvespotentially

hazardousprocedures.Onlytrainedandquali󰘰ed

personnelwhohavereadandwhounderstand

theinformationinthismanualshouldinstallthis

equipment.

Location Location

Location

Whenselectingthelocationfortheequipment,keep

thefollowinginmind:

•Theremustbesuf󰘰cientspaceonallsidesof

theequipmentforinstallation,operatoraccess,

maintenance,andaircirculation.

•Ensurethatthemountingsurfaceandmounting

hardwarearestrongenoughtosupporttheweight

oftheequipment,󰘱uid,hoses,andstresscaused

duringoperation.

•Theremustbeastart/stopcontrol(C)

withineasyreachoftheequipment.See

TypicalInstallation,page10.

Mount Mount

Mountthe the

thePump Pump

Pump

Stand Stand

StandMount Mount

Mount

SeeStandMountingHolePattern,page30

1.Selectalevelsurfaceforthestandtobemounted

to.

2.Securethestandtothe󰘱oorwithM19(5/8in.)

bolts.Useboltsthatengageatleast152mm

(6in.)intothe󰘱oortopreventthepumpfrom

tipping.

3.Placethepumpandaccessoriesoverthe

bracket’smountingholesandsecurewithbolts

(5)andwashers(4)supplied.

4.Useshimstolevelthepumpasrequired.

Wall Wall

WallMount Mount

Mount

SeeWallMountingHolePattern,page31.

1.Selectasolidpositiononawallforthemounting

bracket.Thewallshouldbecapableofsupporting

thepumpandaccessoriesthatwillbeattached

tothebracket,anyadditionalweightofthe󰘱uid

usedinthepump,andanystressorstrainthat

maybeappliedduringpumpoperation.

2.Drillfour7/16in.(11mm)diameterholesforthe

mountingbolts,approximately5ft(1.5m)above

the󰘱oor,usingthewallbracketasatemplate.

Useanyofthethreemountingholegroupings

3.Boltthebracketsecurelytothewall.Usebolts

designedtoholdinthewall’sconstruction.

4.Placethepumpandaccessoriesoverthe

bracket’smountingholesandsecurewithscrews

(5)andwashers(4)supplied.

Power Power

PowerRequirements Requirements

Requirements

Improperwiringmaycauseelectricshockorother

seriousinjuryifworkisnotperformedproperly.

•Thisequipmentmustbegrounded.Connect

onlytoagroundedpowersource.

•Allelectricalwiringmustbedonebyaquali󰘰ed

electricianandcomplywithalllocalcodesand

regulations.

Thesystemrequiresadedicatedcircuitprotected

withacircuitbreaker.Seethefollowingtablefor

powerrequirements.

Table Table

Table1 1

1. .

.Power Power

PowerSpeci󰘰cations Speci󰘰cations

Speci󰘰cations

Model Model

ModelVoltage Voltage

VoltagePhase Phase

PhaseHz Hz

HzPower Power

Power

ESx3xx

ESx4xx

ESx7xx

ESx8xx

200–250

Vac

150/602.9kVA

ESxCxx

ESxDxx

ESxGxx

ESxHxx

380–480

Vac

350/603.0kVA

8333389E

Installation

Hazardous Hazardous

HazardousArea Area

AreaCabling Cabling

Cablingand and

andConduit Conduit

Conduit

Requirements Requirements

Requirements

Explosion Explosion

ExplosionProof Proof

Proof

Allelectricalwiringinthehazardousareamustbe

encasedinClassI,DivisionI,GroupDapproved

explosion-proofconduit.Followallnational,state,

andlocalelectriccodes.

Aconduitseal(D)isrequiredwithin18in.(457mm)

ofthemotorfortheUSandCanada.SeeFigs.3

and4.

Allcablesmustberatedat70°C(158°F).

Flame Flame

FlameProof Proof

Proof(ATEX) (ATEX)

(ATEX)

Useappropriateconduit,connectors,andcable

glandsratedforATEXII2G.FollowallNational,

State,andLocalelectriccodes.

Allcableglandsandcablesmustberatedat70°C

(158°F).

333389E9

Installation

Typical Typical

TypicalInstallation Installation

Installation

NON NON

NON- -

-HAZARDOUS HAZARDOUS

HAZARDOUSLOCATION LOCATION

LOCATIONHAZARDOUS HAZARDOUS

HAZARDOUSLOCATION LOCATION

LOCATION

Figure1TypicalInstallation

Key Key

Keyfor for

forFig. Fig.

Fig.1 1

AElectricalSupply(mustbesealedconduit

approvedforuseinhazardouslocations)

BDisconnect,withlock

CStart/StopControl(mustbeapprovedfor

useinhazardouslocations)

DExplosionProofConduitSeal.Required

within18in.(457mm)ofthemotorforthe

USandCanada.

Key Key

Keyfor for

forFig. Fig.

Fig.1 1

EFluidPressureGauge

FFluidShutoffValve

GPumpGroundWire.Twogroundterminals

areprovidediflocalcoderequiresredundant

groundingconnections.

HFluidDrainValve

10333389E

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