Graco Husky 1050HP Bedienungsanleitung

Operation

Husky™ Husky™

Husky™1050HP 1050HP

1050HP2:1 2:1

2:1

Air Air

Air- -

-Operated Operated

OperatedDiaphragm Diaphragm

DiaphragmPump Pump

Pump334014D

1 1

1- -

-inch inch

inchhigh high

high- -

-pressure pressure

pressurepump pump

pumpwith with

withmodular modular

modularair air

airvalve valve

valvefor for

for󰘱uid 󰘱uid

󰘱uidtransfer transfer

transferapplications. applications.

applications.For For

Forprofessional professional

professionaluse use

use

only. only.

only.

Important Important

ImportantSafety Safety

SafetyInstructions Instructions

Instructions

Readallwarningsandinstructionsinthismanualandinyour

Repair/Partsmanual.Save Save

Savethese these

theseinstructions. instructions.

instructions.

MaximumFluidWorkingPressure:

250psi(1.72MPa,17.2bar)

MaximumAirInputPressure:125psi

(0.86MPa,8.6bar)

Seepage4forapprovals.

PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents

Contents

RelatedManuals................................................2

OrderingInformation...........................................3

Con󰘰gurationNumberMatrix...............................4

Warnings...........................................................5

Installation..........................................................8

TightenFastenersBeforeSetup....................8

Mounting.....................................................8

Grounding...................................................8

AirLine........................................................9

AirExhaustVentilation.................................10

FluidSupplyLine.........................................11

FluidOutletLine...........................................11

FluidInletandOutletPorts...........................11

TypicalFloorMountInstallation.....................12

Operation...........................................................13

PressureReliefProcedure............................13

TightenFastenersBeforeSetup....................13

FlushthePumpBeforeFirstUse..................13

High/LowLever............................................13

StartandAdjustthePump............................14

PumpShutdown..........................................14

Maintenance......................................................15

MaintenanceSchedule.................................15

Lubrication...................................................15

TightenThreadedConnections.....................15

FlushingandStorage...................................15

TorqueInstructions......................................16

DimensionsandMounting...................................17

PerformanceCharts............................................18

TechnicalData...................................................20

FluidTemperatureRange.............................21

GracoStandardHuskyPumpWarranty................22

Related Related

RelatedManuals Manuals

Manuals

Manual Manual

ManualNo. No.

No.Description Description

Description

334390Husky1050HPAir-OperatedDiaphragmPump,Repair/Parts

NOTE: NOTE:

NOTE:ForTroubleshootinginformation,seethe

Repair/PartsManual334390.

2334014D

OrderingInformation

Ordering Ordering

OrderingInformation Information

Information

To To

ToFind Find

FindYour Your

YourNearest Nearest

NearestDistributor Distributor

Distributor

1.Visitwww.graco.com.

2.ClickonWhere Where

Whereto to

toBuy Buy

BuyandusetheDistributor Distributor

Distributor

Locator. Locator.

Locator.

To To

ToSpecify Specify

Specifythe the

theCon󰘰guration Con󰘰guration

Con󰘰gurationof of

ofa a

aNew New

New

Pump Pump

Pump

Please Please

Pleasecall call

callyour your

yourdistributor. distributor.

distributor.

To To

ToOrder Order

OrderReplacement Replacement

ReplacementParts Parts

Parts

Please Please

Pleasecall call

callyour your

yourdistributor. distributor.

distributor.

Distributor Distributor

DistributorNote Note

Note

1.To󰘰ndpartnumbersforreplacementparts:

a.Usethe20–digitnumberfromtheIDplate

onthepump.

b.UsetheCon󰘰gurationNumberMatrixonthe

nextpagetounderstandwhichpartsare

describedbyeachdigit.

c.Use Use

Usethe the

theRepair/Parts Repair/Parts

Repair/PartsManual. Manual.

Manual.Refertothe

mainPartsillustrationandtotheParts/Kits

QuickReference.Followthepagereferences

onthesetwopagesforfurtherordering

information,asneeded.

2.PleasecallGracoCustomerServicetoorder.

334014D3

CongurationNumberMatrix

Con󰘰guration Con󰘰guration

Con󰘰gurationNumber Number

NumberMatrix Matrix

Matrix

Checktheidenti󰘰cationplate(ID)forthe20–digit

Con󰘰gurationNumberofyourpump.Usethe

followingmatrixtode󰘰nethecomponentsofyour

pump.

Sample Sample

SampleCon󰘰guration Con󰘰guration

Con󰘰gurationNumber: Number:

Number:

1050HP 1050HP

1050HPA01A A01A

A01AA1 A1

A1SS SS

SSSP SP

SPSP SP

SPPT PT

PumpModelCenterSection

andAirValve

ManifoldsSeatsBallsDiaphragmsManifold

O-Rings

Pump Pump

PumpCenter Center

CenterSection Section

Sectionand and

andAir Air

AirValve Valve

Valve

Material Material

Material

Air Air

AirValve Valve

ValveManifolds Manifolds

Manifolds

A1 A1

A1Aluminum,standardports,npt

A2 A2

A2Aluminum,standardports,bsp

S1 S1

S1Stainlesssteel,standardports,npt

1050HP 1050HP

1050HP

Aluminum

AluminumA01A A01A

A01AStandard

S2 S2

S2Stainlesssteel,standardports,bsp

Check Check

CheckValve Valve

ValveSeats Seats

SeatsCheck Check

CheckValve Valve

ValveBalls Balls

BallsDiaphragm Diaphragm

DiaphragmMaterial Material

MaterialManifold Manifold

ManifoldO O

O- -

-Rings Rings

Rings

GE GE

GEGeolast®CW CW

CWPolychloroprene

WeightedBN BN

BNBuna-NPT PT

PTPTFE

SP SP

SPSantoprene®GE GE

GEGeolastCO CO

COPolychloroprene

Overmolded

SS SS

SS316StainlessSteelSP SP

SPSantoprenePT PT

PTPTFE/Santoprene

Two-Piece

SS SS

SS316StainlessSteelSP SP

SPSantoprene

Approvals Approvals

Approvals

Allmodelsarerated:

II 2 GD

Ex h IIC 66ºC...135ºC Gb

Ex h IIIC T135ºC Db

4334014D

Warnings

Warnings Warnings

Warnings

Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The

exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c

risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese

Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout

thebodyofthismanualwhereapplicable.

WARNING WARNING

WARNING

FIRE FIRE

FIREAND AND

ANDEXPLOSION EXPLOSION

EXPLOSIONHAZARD HAZARD

HAZARD

Flammablefumes,suchassolventandpaintfumes,inwork work

workarea area

areacanigniteorexplode.Tohelp

prevent󰘰reandexplosion:

•Useequipmentonlyinwellventilatedarea.

•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and

plasticdropcloths(potentialstaticarc).

•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.

•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable

fumesarepresent.

•Groundallequipmentintheworkarea.SeeGrounding Grounding

Groundinginstructions.

•Useonlygroundedhoses.

•Stop Stop

Stopoperation operation

operationimmediately immediately

immediatelyifstaticsparkingoccursoryoufeelashock. .

.Donotuse

equipmentuntilyouidentifyandcorrecttheproblem.

•Keepaworking󰘰reextinguisherintheworkarea.

•Routeexhaustawayfromallignitionsources.Ifdiaphragmruptures,󰘱uidmaybeexhausted

withair.

PRESSURIZED PRESSURIZED

PRESSURIZEDEQUIPMENT EQUIPMENT

EQUIPMENTHAZARD HAZARD

HAZARD

Fluidfromtheequipment,leaks,orrupturedcomponentscansplashintheeyesoronskin

andcauseseriousinjury.

•FollowthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedurewhenyoustopspraying/dispensingandbefore

cleaning,checking,orservicingequipment.

•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.

•Checkhoses,tubes,andcouplingsdaily.Replacewornordamagedpartsimmediately.

334014D5

Warnings

WARNING WARNING

WARNING

EQUIPMENT EQUIPMENT

EQUIPMENTMISUSE MISUSE

MISUSEHAZARD HAZARD

HAZARD

Misusecancausedeathorseriousinjury.

•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.

•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated

systemcomponent.SeeTechnical Technical

TechnicalData Data

Datainallequipmentmanuals.

•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical

TechnicalData Data

Data

inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete

informationaboutyourmaterial,requestMSDSfromdistributororretailer.

•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.

•TurnoffallequipmentandfollowthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedurewhenequipmentisnotinuse.

•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine

manufacturer’sreplacementpartsonly.

•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals

andcreatesafetyhazards.

•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.

•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.

•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.

•Donotkinkoroverbendhosesorusehosestopullequipment.

•Keepchildrenandanimalsawayfromworkarea.

•Complywithallapplicablesafetyregulations.

PRESSURIZED PRESSURIZED

PRESSURIZEDALUMINUM ALUMINUM

ALUMINUMPARTS PARTS

PARTSHAZARD HAZARD

HAZARD

Useof󰘱uidsthatareincompatiblewithaluminuminpressurizedequipmentcancauseserious

chemicalreactionandequipmentrupture.Failuretofollowthiswarningcanresultindeath,

seriousinjury,orpropertydamage.

•Donotuse1,1,1–trichloroethane,methylenechloride,otherhalogenatedhydrocarbon

solventsor󰘱uidscontainingsuchsolvents.

•Donotusechlorinebleach.

•Manyother󰘱uidsmaycontainchemicalsthatcanreactwithaluminum.Contactyourmaterial

supplierforcompatibility.

THERMAL THERMAL

THERMALEXPANSION EXPANSION

EXPANSIONHAZARD HAZARD

HAZARD

Fluidssubjectedtoheatincon󰘰nedspaces,includinghoses,cancreatearapidriseinpressure

duetothethermalexpansion.Over-pressurizationcanresultinequipmentruptureandserious

injury.

•Openavalvetorelievethe󰘱uidexpansionduringheating.

•Replacehosesproactivelyatregularintervalsbasedonyouroperatingconditions.

6334014D

Warnings

WARNING WARNING

WARNING

PLASTIC PLASTIC

PLASTICPARTS PARTS

PARTSCLEANING CLEANING

CLEANINGSOLVENT SOLVENT

SOLVENTHAZARD HAZARD

HAZARD

Manysolventscandegradeplasticpartsandcausethemtofail,whichcouldcauseserious

injuryorpropertydamage.

•Useonlycompatiblewater-basedsolventstocleanplasticstructuralorpressure-containing

parts.

•SeeTechnical Technical

TechnicalData Data

Datainthisandallotherequipmentinstructionmanuals.Read󰘱uidand

solventmanufacturer’sMSDSsandrecommendations.

TOXIC TOXIC

TOXICFLUID FLUID

FLUIDOR OR

ORFUMES FUMES

FUMESHAZARD HAZARD

HAZARD

Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,

inhaled,orswallowed.

•ReadMSDSstoknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.

•Routeexhaustawayfromworkarea.Ifdiaphragmruptures,󰘱uidmaybeexhaustedinto

theair.

•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable

guidelines.

BURN BURN

BURNHAZARD HAZARD

HAZARD

Equipmentsurfacesand󰘱uidthat’sheatedcanbecomeveryhotduringoperation.Toavoid

severeburns:

•Donottouchhot󰘱uidorequipment.

PERSONAL PERSONAL

PERSONALPROTECTIVE PROTECTIVE

PROTECTIVEEQUIPMENT EQUIPMENT

EQUIPMENT

Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,

includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Thisprotective

equipmentincludesbutisnotlimitedto:

•Protectiveeyewear,andhearingprotection.

•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent

manufacturer.

334014D7

Installation

Installation Installation

Installation

TheTypicalFloorMountInstallation,page12,is

onlyaguideforselectingandinstallingsystem

components.ContactyourGracodistributorfor

assistanceinplanningasystemtosuityourneeds.

Tighten Tighten

TightenFasteners Fasteners

FastenersBefore Before

BeforeSetup Setup

Setup

Beforeusingthepumpforthe󰘰rsttime,check

andretorqueallexternalfasteners.Follow

TorqueInstructions,page16.Afterthe󰘰rstdayof

operation,retorquethefasteners.

Mounting Mounting

Mounting

•Thepumpexhaustairmaycontain

contaminants.Ventilatetoaremote

area.SeeAirExhaustVentilation,page10.

•Nevermoveorliftapumpunderpressure.If

dropped,the󰘱uidsectionmayrupture.Always

followthePressureReliefProcedure,page13,

beforemovingorliftingthepump.

1.Besurethemountingsurfacecansupportthe

weightofthepump,hoses,andaccessories,as

wellasthestresscausedduringoperation.

2.Forallmountings,besurethepumpisbolted

directlytothemountingsurface.Mountthepump

horizontally,withthefeetatthebottomofthe

pump.Donotmountthepumponavertical

surface,suchasawall.

3.Foreaseofoperationandservice,mountthe

pumpsoairvalve,airinlet,󰘱uidinletand󰘱uid

outletportsareeasilyaccessible.

Grounding Grounding

Grounding

Theequipmentmustbegroundedtoreducethe

riskofstaticsparking.Staticsparkingcancause

fumestoigniteorexplode.Groundingprovidesan

escapewirefortheelectriccurrent.

•

Pump: Pump:

Pump:

Loosenthegroundingscrew(GS).Insert

oneendofa12ga.minimumgroundwire(R)

behindthegroundingscrewandtightenthescrew

securely.Donotexceed15in-lb(1.7N•m).

Connecttheclampendofthegroundwiretoa

trueearthground.Agroundwireandclamp,Part

238909,isavailablefromGraco.

Figure1GroundingScrewsandWires

8334014D

Installation

•

Air Air

Airand and

and󰘱uid 󰘱uid

󰘱uidhoses: hoses:

hoses:

Useonlygroundedhoses

withamaximumof500ft(150m)combinedhose

lengthtoensuregroundingcontinuity.

•

Air Air

Aircompressor: compressor:

compressor:

Followmanufacturer’s

recommendations.

Checkyoursystemelectricalcontinuityafterthe

initialinstallation,andthensetuparegularschedule

forcheckingcontinuitytobesurepropergrounding

ismaintained.

Air Air

AirLine Line

Line

SeeTypicalFloorMountInstallation,page12

1.Installanair󰘰lter/regulator(C).Anairline󰘰lter

removesharmfuldirtandmoisturefromthe

compressedairsupply.Usetheregulatorand

gaugetocontrolthe󰘱uidpressure.The󰘱uidstall

pressurewillbethesameasthesettingofthe

airregulator.

2.Locateableed-typemasterairvalve(B)closeto

thepumpanduseittorelievetrappedair.Be

surethevalveiseasilyaccessiblefromthepump

andlocateddownstreamfromtheregulator.

Trappedaircancausethepumptocycle

unexpectedly,whichcouldresultinserious

injuryfromsplashing.

3.Locateanothermasterairvalve(E)upstream

fromallairlineaccessoriesanduseittoisolate

themduringcleaningandrepair.

4.Anadjustableinletairvalveorneedlevalve(G)

mybeinstalledforpumpspeedcontrol.

5.Installagrounded,󰘱exibleairhose(A)between

theaccessoriesandthe3/4npt(f)pumpairinlet

(D).Useaminimum5/8in.(16mm)IDairhose.

334014D9

Installation

Air Air

AirExhaust Exhaust

ExhaustVentilation Ventilation

Ventilation

Theairexhaustportis3/4npt(f).Donotrestrictthe

airexhaustport.Excessiveexhaustrestrictioncan

causeerraticpumpoperation.

Toprovidearemoteexhaust:

1.Removethemuf󰘱er(T)fromthepumpair

exhaustport.

2.Installagroundedairexhausthose(U).Connect

themuf󰘱er(T)totheotherendofthehose.The

minimumsizefortheairexhausthoseis3/4in.

(19mm)ID.Ifahoselongerthan15ft(4.57m)

isrequired,usealargerdiameterhose.Avoid

sharpbendsorkinksinthehose.

3.Placeacontainerattheendoftheairexhaust

linetocatch󰘱uidincaseadiaphragmruptures.

Ifthediaphragmruptures,the󰘱uidbeingpumped

willexhaustwiththeair.

Figure2Ventexhaustair

KEY KEY

KEY

A A

AAirsupplylineG G

GOptionalneedlevalveforpumpspeed

adjustment.

B B

BBleed-typemasterairvalveT T

TMuf󰘱er

C C

CAir󰘰lter/regulatorU U

UGroundedairexhausthose

D D

DAirinletV V

VContainerforremoteairexhaust

E E

EMasterairvalve(foraccessories)

10334014D

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