Graco Saniforce 2150 Bedienungsanleitung

Repair/Parts

SaniForce®2150,3000,4000,

Electric-OperatedDiaphragm

Pump3A5133J

2 2

2- -

-Inch, Inch,

Inch,3 3

3- -

-Inch, Inch,

Inch,and and

and4 4

4- -

-Inch Inch

Inchpumps pumps

pumpswith with

withelectric electric

electricdrive drive

drivefor for

for󰘱uid 󰘱uid

󰘱uidtransfer transfer

transferapplications. applications.

applications.

Not Not

Notapproved approved

approvedfor for

foruse use

usein in

inexplosive explosive

explosiveatmospheres atmospheres

atmospheresor or

orhazardous hazardous

hazardouslocations locations

locationsunless unless

unlessotherwise otherwise

otherwisestated. stated.

stated.See See

See

Approvals Approvals

Approvalspage page

pagefor for

formore more

moreinformation. information.

information.For For

Forprofessional professional

professionaluse use

useonly. only.

only.

Important Important

ImportantSafety Safety

SafetyInstructions Instructions

Instructions

Readallwarningsandinstructionsinthismanualandinyour

Operationmanual.Save Save

Savethese these

theseinstructions. instructions.

instructions.

Formaximumworkingpressure,see

TechnicalDatasheets

Seepage7forapprovals.

PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents

Contents

RelatedManuals................................................2

Warnings...........................................................3

Con󰘰gurationNumberMatrix...............................6

OrderingInformation...........................................8

Troubleshooting..................................................9

Repair................................................................11

PressureReliefProcedure............................11

CheckValveRepair.....................................11

StandardDiaphragmRepair.........................14

OvermoldedDiaphragmRepair.....................16

CenterSectionRepair..................................18

ReplacetheCompressor..............................23

Parts..................................................................24

KitsandAccessories....................................33

TechnicalData...................................................34

Related Related

RelatedManuals Manuals

Manuals

ManualNumberTitle

3A5132SaniForce™2150,3000,4000,Electric-OperatedDiaphragmPump,Operation

23A5133J

Warnings

Warnings Warnings

Warnings

Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The

exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c

risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese

Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout

thebodyofthismanualwhereapplicable.

DANGER

SEVERE SEVERE

SEVEREELECTRIC ELECTRIC

ELECTRICSHOCK SHOCK

SHOCKHAZARD HAZARD

HAZARD

Thisequipmentcanbepoweredbymorethan240V.Contactwiththisvoltagewill

causedeathorseriousinjury.

•Turnoffanddisconnectpoweratmainswitchbeforedisconnectinganycablesand

beforeservicingequipment.

•Thisequipmentmustbegrounded.Connectonlytogroundedpowersource.

•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocal

codesandregulations.

WARNING

FIRE FIRE

FIREAND AND

ANDEXPLOSION EXPLOSION

EXPLOSIONHAZARD HAZARD

HAZARD

Flammablefumes,suchassolventandpaintfumes,inwork work

workarea area

areacanigniteorexplode.Paint

orsolvent󰘱owingthroughtheequipmentcancausestaticsparking.Tohelpprevent󰘰reand

explosion:

•Useequipmentonlyinwellventilatedarea.

•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and

plasticdropcloths(potentialstaticarc).

•Groundallequipmentintheworkarea.SeeGrounding Grounding

Groundinginstructions.

•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.

•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable

fumesarepresent.

•Useonlygroundedhoses.

•Stop Stop

Stopoperation operation

operationimmediately immediately

immediatelyifstaticsparkingoccursoryoufeelashock. .

.Donotuse

equipmentuntilyouidentifyandcorrecttheproblem.

•Keepaworking󰘰reextinguisherintheworkarea.

Staticchargemaybuilduponplasticpartsduringcleaningandcoulddischargeandignite

󰘱ammablevapors.Tohelpprevent󰘰reandexplosion:

•Cleanplasticpartsonlyinwellventilatedarea.

•Donotcleanwithadrycloth.

•Donotoperateelectrostaticgunsinequipmentworkarea.

3A5133J3

Warnings

WARNING

PRESSURIZED PRESSURIZED

PRESSURIZEDEQUIPMENT EQUIPMENT

EQUIPMENTHAZARD HAZARD

HAZARD

Fluidfromtheequipment,leaks,orrupturedcomponentscansplashintheeyesoronskin

andcauseseriousinjury.

•FollowthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedurewhenyoustopspraying/dispensingandbefore

cleaning,checking,orservicingequipment.

•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.

•Checkhoses,tubes,andcouplingsdaily.Replacewornordamagedpartsimmediately.

EQUIPMENT EQUIPMENT

EQUIPMENTMISUSE MISUSE

MISUSEHAZARD HAZARD

HAZARD

Misusecancausedeathorseriousinjury.

•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.

•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated

systemcomponent.SeeTechnical Technical

TechnicalData Data

Datainallequipmentmanuals.

•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical

TechnicalData Data

Data

inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete

informationaboutyourmaterial,requestSafetyDataSheet(SDS)fromdistributororretailer.

•TurnoffallequipmentandfollowthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedurewhenequipmentisnotinuse.

•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine

manufacturer’sreplacementpartsonly.

•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals

andcreatesafetyhazards.

•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.

•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.

•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.

•Donotkinkoroverbendhosesorusehosestopullequipment.

•Keepchildrenandanimalsawayfromworkarea.

•Complywithallapplicablesafetyregulations.

PRESSURIZED PRESSURIZED

PRESSURIZEDALUMINUM ALUMINUM

ALUMINUMPARTS PARTS

PARTSHAZARD HAZARD

HAZARD

Useof󰘱uidsthatareincompatiblewithaluminuminpressurizedequipmentcancauseserious

chemicalreactionandequipmentrupture.Failuretofollowthiswarningcanresultindeath,

seriousinjury,orpropertydamage.

•Donotuse1,1,1-trichloroethane,methylenechloride,otherhalogenatedhydrocarbon

solventsor󰘱uidscontainingsuchsolvents.

•Donotusechlorinebleach.

•Manyother󰘱uidsmaycontainchemicalsthatcanreactwithaluminum.Contactyourmaterial

supplierforcompatibility.

43A5133J

Warnings

WARNING

THERMAL THERMAL

THERMALEXPANSION EXPANSION

EXPANSIONHAZARD HAZARD

HAZARD

Fluidssubjectedtoheatincon󰘰nedspaces,includinghoses,cancreatearapidriseinpressure

duetothethermalexpansion.Over-pressurizationcanresultinequipmentruptureandserious

injury.

•Openavalvetorelievethe󰘱uidexpansionduringheating.

•Replacehosesproactivelyatregularintervalsbasedonyouroperatingconditions.

PLASTIC PLASTIC

PLASTICPARTS PARTS

PARTSCLEANING CLEANING

CLEANINGSOLVENT SOLVENT

SOLVENTHAZARD HAZARD

HAZARD

Manysolventscandegradeplasticpartsandcausethemtofail,whichcouldcauseserious

injuryorpropertydamage.

•Useonlycompatiblewater-basedsolventstocleanplasticstructuralorpressure-containing

parts.

•SeeTechnical Technical

TechnicalData Data

Datainthisandallotherequipmentinstructionmanuals.Read󰘱uidand

solventmanufacturer’sSafetyDataSheet(SDS)andrecommendations.

TOXIC TOXIC

TOXICFLUID FLUID

FLUIDOR OR

ORFUMES FUMES

FUMESHAZARD HAZARD

HAZARD

Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,

inhaled,orswallowed.

•ReadSafetyDataSheet(SDS)toknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.

•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable

guidelines.

BURN BURN

BURNHAZARD HAZARD

HAZARD

Equipmentsurfacesand󰘱uidthat’sheatedcanbecomeveryhotduringoperation.Toavoid

severeburns:

•Donottouchhot󰘱uidorequipment.

PERSONAL PERSONAL

PERSONALPROTECTIVE PROTECTIVE

PROTECTIVEEQUIPMENT EQUIPMENT

EQUIPMENT

Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,

includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Thisprotective

equipmentincludesbutisnotlimitedto:

•Protectiveeyewear,andhearingprotection.

•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent

manufacturer.

3A5133J5

CongurationNumberMatrix

Con󰘰guration Con󰘰guration

Con󰘰gurationNumber Number

NumberMatrix Matrix

Matrix

Checktheidenti󰘰cationplate(ID)forthe

Con󰘰gurationNumberofyourpump.Usethe

followingmatrixtode󰘰nethecomponentsofyour

pump.

Sample Sample

SampleCon󰘰guration Con󰘰guration

Con󰘰gurationNumber: Number:

Number:2150TE,A04AS1 2150TE,A04AS1

2150TE,A04AS1- -

-3SSPTPTPT 3SSPTPTPT

3SSPTPTPT

2150 2150

2150T T

TE E

EA A

A04 04

04A A

AS1 S1

S1- -

-3 3

3SS SS

SSPT PT

PTPT PT

Pump

Model

Wetted

Section

DriveCenter

Section

Gear

Boxand

Compressor

MotorFluidCoversand

Manifolds

SeatsBalls

orChe-

cks

DiaphragmsManifold

Seals

Certi󰘰ca-

tion

Pump Pump

PumpWetted Wetted

WettedSection Section

SectionDrive Drive

DriveType Type

TypeCenter Center

CenterSection Section

Section

Material Material

Material

Gearbox Gearbox

Gearboxand and

and

Compressor Compressor

Compressor

Motor Motor

Motor

2150 2150

2150T T

TFoodGradeE E

EElectricA A

AAluminum94 94

94NoGearboxor

CompressorA A

AStandard

InductionMotor

3000 3000

3000HS HS

HSHighSanitationS S

SStainlessSteel04 04

04HighSpeedGear

RatioC C

CATEXInduction

Motor

4000 4000

40003A 3A

3A3ACerti󰘰ed05 05

05HighSpeed

GearRatio/120V

Compressor

D D

DFlameproof

InductionMotor

PH PH

PHPharmaceutical06 06

06HighSpeed

GearRatio/240V

Compressor

G G

GNoMotor

14 14

14MidSpeedGear

Ratio

15 15

15MidSpeed

GearRatio/120V

Compressor

16 16

16MidSpeed

GearRatio/240V

Compressor

24 24

24LowSpeedGear

Ratio

25 25

25LowSpeed

GearRatio/120V

Compressor

26 26

26LowSpeed

GearRatio/240V

Compressor

63A5133J

CongurationNumberMatrix

Fluid Fluid

FluidCovers Covers

Coversand and

and

Manifolds Manifolds

Manifolds

Seat Seat

SeatMaterial Material

MaterialBall Ball

Ballor or

orCheck Check

CheckMaterial Material

MaterialDiaphragm Diaphragm

DiaphragmMaterial Material

MaterialManifold Manifold

Manifold

Seals Seals

Seals

EN EN

EN10204 10204

10204

Certi󰘰cation Certi󰘰cation

Certi󰘰cation

S1 S1

S1- -

-3 3

3Stainless

steel,

TriClamp

FL FL

FL316

Stainless

Steel

Flapper

— —

—Flapper,check,

StainlessSteelEO EO

EOEPDM

OvermoldedEP EP

EPEPDM<blank>

nocerti󰘰cation

S1 S1

S1- -

-4 4

4Stainless

steel,DINSS SS

SS316

Stainless

Steel

BN BN

BNBuna-NFK FK

FKFKM

FluoroelastomerPT PT

PTPTFEC21 C21

C21

2.1certi󰘰ed

S– S–

S–Stainless

steel,no

manifolds

CW CW

CWPolychloroprene

WeightedPS PS

PSPTFE/Santo-

prene

2–Piece

C31 C31

C31

3.1certi󰘰ed

SSA SSA

SSAStainless

Steel,

Tri-Clamp

(HS/3-A/PH)

FK FK

FKFKM

FluoroelastomerPT PT

PTPTFE/EPDM

2–Piece

SSB SSB

SSBStainless

Steel,DIN

(HS/3-A/PH)

PT PT

PTPTFESP SP

SPSanto-

prene/EPDM

2–Piece

SP SP

SPSantoprene

Approvals Approvals

Approvals

✦PumpswithmotorcodeCarecerti󰘰edto:

II2GExdhIIBT3Gb

✚PumpswithmotorcodeGarecerti󰘰edto:

II2GExhIIBT3Gb

★MotorscodedDarecerti󰘰edto:

ClassI,Div1,GroupD,T3B

ClassII,Div1,GroupF&G,T3B

BallmaterialscodedPTanddiaphragm

materialscodedPTarecerti󰘰edto:

EC1935

AllModels(exceptgearboxandcompressor

codes05,15,and25,ormotorcodeD)are

certi󰘰edto:

3A5133J7

OrderingInformation

Ordering Ordering

OrderingInformation Information

Information

To To

ToFind Find

FindYour Your

YourNearest Nearest

NearestDistributor Distributor

Distributor

Visitwww.graco.com

To To

ToSpecify Specify

Specifythe the

theCon󰘰guration Con󰘰guration

Con󰘰gurationof of

ofa a

aNew New

NewPump Pump

Pump

Please Please

Pleasecall call

callyour your

yourdistributor. distributor.

distributor.

OR OR

UsetheOnline Online

OnlineDiaphragm Diaphragm

DiaphragmPump Pump

PumpSelector Selector

SelectorTool Tool

Toolat at

atwww.graco.com www.graco.com

www.graco.com. .

.SearchforSelector Selector

Selector.

To To

ToOrder Order

OrderReplacement Replacement

ReplacementParts Parts

Parts

Please Please

Pleasecall call

callyour your

yourdistributor. distributor.

distributor.

83A5133J

Troubleshooting

Troubleshooting Troubleshooting

Troubleshooting

•FollowthePressureReliefProcedure,page11,

beforecheckingorservicingtheequipment.

•Checkallpossibleproblemsandcausesbefore

disassembly.

Problem Problem

ProblemCause Cause

CauseSolution Solution

Solution

Pumpisrunningtoofast,causing

cavitationbeforeprime.

Slowdownthecontroller(VFD)

Centersectionhasnoairpressure,

orairpressureistoolow.

Applyairpressuretocentersection

peryourapplicationrequirements.

Checkvalveballisseverelywornor

wedgedinseatormanifold.

Replacetheballandseat.

Thepumphasinsuf󰘰cientsuction

pressure.

Increasethesuctionpressure.See

theOperationmanual.

Seatisseverelyworn.Replacetheballandseat.

Outletorinletisrestricted.Removetherestriction.

Inlet󰘰ttingsormanifoldsareloose.Tighten.

Pumpcyclesbutwillnot

primeand/orpump.

Manifoldo-ringsaredamaged.Replaceo-rings.

Thecentersectionis

excessivelyhot.

Thedriveshaftisbroken.Replace.

Checkvalveballs,seats,oro-rings

areworn.

Replace.

Manifoldscrewsor󰘱uidcover

screwsareloose.

Tighten.

Pumpfailstohold󰘱uid

pressureatstall.

NOTE: NOTE:

NOTE:Flapperchecks

arenot100%󰘱uidtight.

DiaphragmshaftboltislooseTighten.

Motororcontrolleriswired

improperly.

Wirepermanual. Pumpwillnotcycle.

Theleakdetector(ifinstalled)has

tripped.

Checkdiaphragmforruptureor

incorrectinstallation.Repairor

replace.

Themotorisoperating,

butthepumpwillnot

cycle.

Thejawcouplingbetweenthe

motorandgearboxisnotconnected

properly.

Checktheconnection.

Suctionlineisclogged.Inspect;clear.

Checksarestickyorleaking.Cleanorreplace.

Pump󰘱owrateiserratic.

Diaphragm(orbackup)ruptured.Replace.

Pumpmakesunusual

noises.

Pumpisoperatingnearoratstall

pressure.

Adjustairpressureorslowthepump

speed.

3A5133J9

Troubleshooting

Problem Problem

ProblemCause Cause

CauseSolution Solution

Solution

A󰘰ttingisloose.Tighten.Inspectthreadsealant.

Looseordamagedo-ringsorshaft

seal.

Replace.

Airconsumptionishigher

thanexpected.

Diaphragm(orbackup)ruptured.Replace.

Suctionlineisloose.Tighten.

Diaphragm(orbackup)ruptured.Replace.

Loosemanifolds,damagedseatsor

o-rings.

Tightenmanifoldboltsorreplace

seatsoro-rings.

Airbubblesin󰘱uid.

Loosediaphragmshaftbolt.Tighten.

Loosemanifoldscrewsor󰘱uidcover

screws.

Tighten.

Pumpleaks󰘱uid

externallyfromjoints.

Manifoldo-ringswornout.Replaceo-rings.

AGFCIhastripped.Removethecontrollerfromthe

GFCIcircuit.

Supplypowerispoor.Determineand󰘰xthesourceofthe

powerproblem.

Thecontrollerfaultsor

shutsdown.

Operationalparametersare

exceeded.

Seeperformancechart;ensure

pumpisoperatingwithinthe

continuousdutyrange.

Inletcheckclogged/improperly

installed

Removedebris/installproperly Excessivemotor

regenerationfaultfrom

VFDBrokendiaphragmboltReplacebolt

NOTE: NOTE:

NOTE:ForproblemswithaVariableFrequencyDevice(VFD),seeyourVFDmanual.

103A5133J

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