Graco Husky 3300e Bedienungsanleitung

Repair/Parts

Husky™ Husky™

Husky™3300e 3300e

3300e

Electric Electric

Electric- -

-Operated Operated

OperatedDiaphragm Diaphragm

DiaphragmPump Pump

Pump3A7037G 3A7037G

3A7037G

EN EN

3 3

3- -

-Inch Inch

Inchpumps pumps

pumpswith with

withelectric electric

electricdrive drive

drivefor for

for󰘱uid 󰘱uid

󰘱uidtransfer transfer

transferapplications. applications.

applications.

Not Not

Notapproved approved

approvedfor for

foruse use

usein in

inexplosive explosive

explosiveatmospheres atmospheres

atmospheresor or

orhazardous hazardous

hazardouslocations locations

locationsunless unless

unlessotherwise otherwise

otherwisestated. stated.

stated.For For

For

professional professional

professionaluse use

useonly. only.

only.

Important Important

ImportantSafety Safety

SafetyInstructions Instructions

Instructions

ReadallwarningsandinstructionsinthismanualandinyourHusky

3300eOperationmanual.Save Save

Savethese these

theseinstructions. instructions.

instructions.

Maximumworkingpressure:80psi

(0.55MPa,5.5bar)

Seepage7forapprovals.

PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents

Contents

Related Related

RelatedManuals Manuals

Manuals. .

.. .

.2 2

Warnings Warnings

Warnings. .

.. .

.3 3

Con󰘰guration Con󰘰guration

Con󰘰gurationNumber Number

NumberMatrix Matrix

Matrix. .

.. .

.6 6

Ordering Ordering

OrderingInformation Information

Information. .

.. .

.8 8

Troubleshooting Troubleshooting

Troubleshooting. .

.. .

.9 9

Repair Repair

Repair. .

.. .

.11 11

Pressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedure. .

.. .

.11 11

Check Check

CheckValve Valve

ValveRepair Repair

Repair. .

.. .

.11 11

Standard Standard

StandardDiaphragm Diaphragm

DiaphragmReplacement Replacement

Replacement. .

.. .

.13 13

Center Center

CenterSection Section

SectionRepair Repair

Repair. .

.. .

.15 15

Leak Leak

LeakSensor Sensor

SensorRepair Repair

Repair. .

.. .

.19 19

Replace Replace

Replacethe the

theCompressor Compressor

Compressor. .

.. .

.20 20

Torque Torque

TorqueInstructions Instructions

Instructions. .

.. .

.21 21

Torque Torque

Torquesequence sequence

sequence. .

.. .

.21 21

Parts Parts

Parts. .

.. .

.24 24

Kits Kits

Kitsand and

andAccessories Accessories

Accessories. .

.. .

.34 34

Technical Technical

TechnicalData Data

Data. .

.. .

.35 35

Related Related

RelatedManuals Manuals

Manuals

ManualNumberTitle

3A7036Husky™3300eElectric-OperatedDiaphragmPump,Operation

23A7037G

Warnings

Warnings Warnings

Warnings

Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The

exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c

risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese

Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout

thebodyofthismanualwhereapplicable.

DANGER

SEVERE SEVERE

SEVEREELECTRIC ELECTRIC

ELECTRICSHOCK SHOCK

SHOCKHAZARD HAZARD

HAZARD

Thisequipmentcanbepoweredbymorethan240V.Contactwiththisvoltagewill

causedeathorseriousinjury.

•Turnoffanddisconnectpoweratmainswitchbeforedisconnectinganycablesand

beforeservicingequipment.

•Thisequipmentmustbegrounded.Connectonlytogroundedpowersource.

•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocal

codesandregulations.

WARNING

FIRE FIRE

FIREAND AND

ANDEXPLOSION EXPLOSION

EXPLOSIONHAZARD HAZARD

HAZARD

Flammablefumes,suchassolventandpaintfumes,inwork work

workarea area

areacanigniteorexplode.Paint

orsolvent󰘱owingthroughtheequipmentcancausestaticsparking.Tohelpprevent󰘰reand

explosion:

•Useequipmentonlyinwellventilatedarea.

•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and

plasticdropcloths(potentialstaticarc).

•Groundallequipmentintheworkarea.SeeGrounding Grounding

Groundinginstructions.

•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.

•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable

fumesarepresent.

•Useonlygroundedhoses.

•Stop Stop

Stopoperation operation

operationimmediately immediately

immediatelyifstaticsparkingoccursoryoufeelashock. .

.Donotuse

equipmentuntilyouidentifyandcorrecttheproblem.

•Keepaworking󰘰reextinguisherintheworkarea.

Staticchargemaybuilduponplasticpartsduringcleaningandcoulddischargeandignite

󰘱ammablevapors.Tohelpprevent󰘰reandexplosion:

•Cleanplasticpartsonlyinwellventilatedarea.

•Donotcleanwithadrycloth.

•Donotoperateelectrostaticgunsinequipmentworkarea.

3A7037G3

Warnings

WARNING

PRESSURIZED PRESSURIZED

PRESSURIZEDEQUIPMENT EQUIPMENT

EQUIPMENTHAZARD HAZARD

HAZARD

Fluidfromtheequipment,leaks,orrupturedcomponentscansplashintheeyesoronskin

andcauseseriousinjury.

•FollowthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedurewhenyoustopspraying/dispensingandbefore

cleaning,checking,orservicingequipment.

•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.

•Checkhoses,tubes,andcouplingsdaily.Replacewornordamagedpartsimmediately.

EQUIPMENT EQUIPMENT

EQUIPMENTMISUSE MISUSE

MISUSEHAZARD HAZARD

HAZARD

Misusecancausedeathorseriousinjury.

•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.

•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated

systemcomponent.SeeTechnical Technical

TechnicalData Data

Datainallequipmentmanuals.

•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical

TechnicalData Data

Data

inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete

informationaboutyourmaterial,requestSafetyDataSheet(SDS)fromdistributororretailer.

•TurnoffallequipmentandfollowthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedurewhenequipmentisnotinuse.

•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine

manufacturer’sreplacementpartsonly.

•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals

andcreatesafetyhazards.

•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.

•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.

•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.

•Donotkinkoroverbendhosesorusehosestopullequipment.

•Keepchildrenandanimalsawayfromworkarea.

•Complywithallapplicablesafetyregulations.

PRESSURIZED PRESSURIZED

PRESSURIZEDALUMINUM ALUMINUM

ALUMINUMPARTS PARTS

PARTSHAZARD HAZARD

HAZARD

Useof󰘱uidsthatareincompatiblewithaluminuminpressurizedequipmentcancauseserious

chemicalreactionandequipmentrupture.Failuretofollowthiswarningcanresultindeath,

seriousinjury,orpropertydamage.

•Donotuse1,1,1-trichloroethane,methylenechloride,otherhalogenatedhydrocarbon

solventsor󰘱uidscontainingsuchsolvents.

•Donotusechlorinebleach.

•Manyother󰘱uidsmaycontainchemicalsthatcanreactwithaluminum.Contactyourmaterial

supplierforcompatibility.

43A7037G

Warnings

WARNING

THERMAL THERMAL

THERMALEXPANSION EXPANSION

EXPANSIONHAZARD HAZARD

HAZARD

Fluidssubjectedtoheatincon󰘰nedspaces,includinghoses,cancreatearapidriseinpressure

duetothethermalexpansion.Over-pressurizationcanresultinequipmentruptureandserious

injury.

•Openavalvetorelievethe󰘱uidexpansionduringheating.

•Replacehosesproactivelyatregularintervalsbasedonyouroperatingconditions.

PLASTIC PLASTIC

PLASTICPARTS PARTS

PARTSCLEANING CLEANING

CLEANINGSOLVENT SOLVENT

SOLVENTHAZARD HAZARD

HAZARD

Manysolventscandegradeplasticpartsandcausethemtofail,whichcouldcauseserious

injuryorpropertydamage.

•Useonlycompatiblewater-basedsolventstocleanplasticstructuralorpressure-containing

parts.

•SeeTechnical Technical

TechnicalData Data

Datainthisandallotherequipmentinstructionmanuals.Read󰘱uidand

solventmanufacturer’sSafetyDataSheet(SDS)andrecommendations.

TOXIC TOXIC

TOXICFLUID FLUID

FLUIDOR OR

ORFUMES FUMES

FUMESHAZARD HAZARD

HAZARD

Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,

inhaled,orswallowed.

•ReadSafetyDataSheet(SDS)toknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.

•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable

guidelines.

BURN BURN

BURNHAZARD HAZARD

HAZARD

Equipmentsurfacesand󰘱uidthat’sheatedcanbecomeveryhotduringoperation.Toavoid

severeburns:

•Donottouchhot󰘱uidorequipment.

PERSONAL PERSONAL

PERSONALPROTECTIVE PROTECTIVE

PROTECTIVEEQUIPMENT EQUIPMENT

EQUIPMENT

Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,

includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Thisprotective

equipmentincludesbutisnotlimitedto:

•Protectiveeyewear,andhearingprotection.

•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent

manufacturer.

3A7037G5

CongurationNumberMatrix

Con󰘰guration Con󰘰guration

Con󰘰gurationNumber Number

NumberMatrix Matrix

Matrix

Checktheidenti󰘰cationplate(ID)forthe

Con󰘰gurationNumberofyourpump.Usethe

followingmatrixtode󰘰nethecomponentsofyour

pump.

Sample Sample

SampleCon󰘰guration Con󰘰guration

Con󰘰gurationNumber: Number:

Number:3300A 3300A

3300A- -

-EA04AA1TPTPTP EA04AA1TPTPTP

EA04AA1TPTPTP- -

-- -

3300 3300

3300A A

AE E

EA A

A04 04

04A A

AA1 A1

A1TP TP

TPTP TP

TP- -

-- -

Pump

Model

Wetted

Section

Material

DriveCenter

Section

Material

GearBox

andCom-

pressor

MotorFluidCoversand

Manifolds

SeatsBallsDiaphragmsManifold

O-Rings

NOTE: NOTE:

NOTE:Somecombinationsarenotpossible.PleaserefertoOrderingInformation,page8.

Pump Pump

PumpWetted Wetted

WettedSection Section

Section

Material Material

Material

Drive Drive

DriveType Type

TypeCenter Center

CenterSection Section

Section

Material Material

Material

Gearbox Gearbox

Gearboxand and

and

Compressor Compressor

Compressor

Motor Motor

Motor

3300 3300

3300A A

AAluminumE E

EElectricA A

AAluminum94 94

94NoGearboxor

CompressorA A

AStandard

InductionMotor

P P

PPolypropylene04 04

04HighSpeedGear

RatioC C

CATEXInduction

Motor

S S

SStainlessSteel06 06

06HighSpeed

GearRatio/240V

Compressor

D D

DFlameproof

InductionMotor

G G

GNoMotor

63A7037G

CongurationNumberMatrix

Fluid Fluid

FluidCovers Covers

Coversand and

and

Manifolds Manifolds

Manifolds

Seat Seat

SeatMaterial Material

MaterialBall Ball

BallMaterial Material

MaterialDiaphragm Diaphragm

DiaphragmMaterial Material

MaterialManifold/Seat Manifold/Seat

Manifold/Seat

O O

O- -

-Rings Rings

Rings

A1 A1

A1Aluminum,

center󰘱ange,

npt

AC AC

ACAcetalAC AC

ACAcetalGE GE

GEGeolast– –

–– –

–Modeldoes

notuse

o-rings*

A2 A2

A2Aluminum,

center󰘱ange,

bspt

AL AL

ALAluminumBN BN

BNBuna-NPT PT

PTPTFE/EPDM

2–PieceBN BN

BNBuna-N

P1 P1

P1Polypropylene,

center󰘱angeBN BN

BNBuna-N*CR CR

CRPolychloropreneSP SP

SPSantopreneFK FK

FKFKMFluoroe-

lastomer

S1 S1

S1Stainlesssteel,

nptFK FK

FKFKMFluoroe-

lastomer*CW CW

CWPolychloroprene

WeightedTP TP

TPTPEPT PT

PTPTFE

S2 S2

S2Stainlesssteel,

bsptGE GE

GEGeolastFK FK

FKFKM

Fluoroelastomer

S51 S51

S51Stainlesssteel,

center󰘱angePP PP

PPPolypropy-

leneGE GE

GEGeolast

SP SP

SPSantoprenePT PT

PTPTFE

SS SS

SS316Stainless

SteelSP SP

SPSantoprene

TP TP

TPTPE*TP TP

TPTPE

*ModelswithBuna-N,FKM,orTPEseatsdonothavemanifold/seato-rings.

Approvals Approvals

Approvals

✦Aluminumandstainlesssteelpumpswith

motorcodeCarecerti󰘰edto:

II2GExhdIIBT3Gb

✚Aluminumandstainlesssteelpumpswith

motorcodeGarecerti󰘰edto:

II2GExhIIBT3Gb

★MotorscodedDarecerti󰘰edto:

ClassI,Div1,GroupD,T3B

ClassII,Div1,GroupF&G,T3B

AllModels(exceptgearboxandcompressor

code05ormotorcodeD)aremarked:

3A7037G7

OrderingInformation

Ordering Ordering

OrderingInformation Information

Information

To To

ToFind Find

FindYour Your

YourNearest Nearest

NearestDistributor Distributor

Distributor

1.Visitwww.graco.com.

2.ClickonWhere Where

Whereto to

toBuy Buy

BuyandusetheDistributor Distributor

DistributorLocator. Locator.

Locator.

To To

ToSpecify Specify

Specifythe the

theCon󰘰guration Con󰘰guration

Con󰘰gurationof of

ofa a

aNew New

NewPump Pump

Pump

Please Please

Pleasecall call

callyour your

yourdistributor. distributor.

distributor.

OR OR

UsetheOnline Online

OnlineDiaphragm Diaphragm

DiaphragmPump Pump

PumpSelector Selector

SelectorTool Tool

Toolat at

atwww.graco.com www.graco.com

www.graco.com. .

.SearchforSelector. Selector.

Selector.

To To

ToOrder Order

OrderReplacement Replacement

ReplacementParts Parts

Parts

Please Please

Pleasecall call

callyour your

yourdistributor. distributor.

distributor.

83A7037G

Troubleshooting

Troubleshooting Troubleshooting

Troubleshooting

•FollowthePressureReliefProcedure,page11,

beforecheckingorservicingtheequipment.

•Checkallpossibleproblemsandcausesbefore

disassembly.

Problem Problem

ProblemCause Cause

CauseSolution Solution

Solution

Pumpisrunningtoofast,causing

cavitationbeforeprime.

Slowdownthecontroller(VFD)

Centersectionhasnoairpressure,

orairpressureistoolow.

Applyairpressuretocentersection

peryourapplicationrequirements.

Checkvalveballisseverelywornor

wedgedinseatormanifold.

Replacetheballandseat.

Thepumphasinsuf󰘰cientsuction

pressure.

Increasethesuctionpressure.See

theOperationmanual.

Seatisseverelyworn.Replacetheballandseat.

Outletorinletisrestricted.Removetherestriction.

Inlet󰘰ttingsormanifoldsareloose.Tighten.

Pumpcyclesbutwillnotprime

and/orpump.

Manifoldo-ringsaredamaged.Replaceo-rings.

Thecentersectionisexcessively

hot.

Thedriveshaftisbroken.Replace.

Checkvalveballs,seats,oro-rings

areworn.

Replace.

Manifoldscrewsor󰘱uidcover

screwsareloose.

Tighten.

Pumpfailstohold󰘱uidpressureat

stall.

DiaphragmshaftboltislooseTighten.

Motororcontrolleriswired

improperly.

Wirepermanual. Pumpwillnotcycle.

Theleakdetector(ifinstalled)has

tripped.

Checkdiaphragmforruptureor

incorrectinstallation.Repairor

replace.

Themotorisoperating,butthe

pumpwillnotcycle.

Thejawcouplingbetweenthe

motorandgearboxisnotconnected

properly.

Checktheconnection.

Suctionlineisclogged.Inspect;clear.

Checkballsarestickyorleaking.Cleanorreplace.

Pump󰘱owrateiserratic.

Diaphragm(orbackup)ruptured.Replace.

Pumpmakesunusualnoises.Pumpisoperatingnearoratstall

pressure.

Adjustairpressureorslowthepump

speed.

3A7037G9

Troubleshooting

Problem Problem

ProblemCause Cause

CauseSolution Solution

Solution

A󰘰ttingisloose.Tighten.Inspectthreadsealant.

Looseordamagedo-ringsorshaft

seal.

Replace.

Airconsumptionishigherthan

expected.

Diaphragm(orbackup)ruptured.Replace.

Suctionlineisloose.Tighten.

Diaphragm(orbackup)ruptured.Replace.

Loosemanifolds,damagedseatsor

o-rings.

Tightenmanifoldboltsorreplace

seatsoro-rings.

Airbubblesin󰘱uid.

Loosediaphragmshaftbolt.Tighten.

Loosemanifoldscrewsor󰘱uidcover

screws.

Tighten.

Pumpleaks󰘱uidexternallyfrom

joints.

Manifoldo-ringswornout.Replaceo-rings.

AGFCIhastripped.Removethecontrollerfromthe

GFCIcircuit.

Supplypowerispoor.Determineand󰘰xthesourceofthe

powerproblem.

Thecontrollerfaultsorshutsdown.

Operationalparametersare

exceeded.

Seeperformancechart;ensure

pumpisoperatingwithinthe

continuousdutyrange.

Inletcheckclogged/improperly

installed

Removedebris/installproperly

Excessivemotorregenerationfault

fromVFD

BrokendiaphragmboltReplacebolt

NOTE: NOTE:

NOTE:ForproblemswithaVariableFrequencyDevice(VFD),seeyourVFDmanual.

103A7037G

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