Graco SaniForce 2150e Bedienungsanleitung

Operation

SaniForce 2150e, 3000e, 4000e,

Electric-Operated Diaphragm Pump 3A5132F

2–Inch, 3–Inch, and 4–Inch pumps with electric drive for ﬂuid transfer applications.

Not approved for use in explosive atmospheres or hazardous locations unless otherwise stated. See

Approvals pa e for more information. For professional use only.

Important Safety Instructions

Read all warnings and instructions in this manual and in your

Repair/Parts manual.

Save these instructions.

For Maximum Working Pressure, see

Technical Data sheets

See page 7 for approvals.

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Content

Related Manuals ................................................ 2

Warnings ........................................................... 3

Conﬁguration Number Matrix...............................

Ordering Information........................................... 8

Installation.......................................................... 9

General Information ..................................... 9

Tighten Clamps Before First Use .................. 9

Tips to Reduce Cavitation............................. 9

Mount the 2150T Pump................................ 12

Mount the HS Pump..................................... 13

Ground The System..................................... 14

Air Line........................................................ 15

Fluid Supply Line .........................................15

Fluid Outlet Line........................................... 15

Electrical Connections.................................. 1

Leak Sensor Wiring...................................... 18

Compressor Wiring ...................................... 19

Operation........................................................... 20

Initial Conﬁguration (AC with VFD)................ 20

Sanitize the Pump Before First Use............... 20

Transfer Mode Vs. Low Pulsation

Mode ............................................. 20

Start and Adjust the Pump............................ 20

Pressure Relief Procedure............................ 21

Pump Shutdown .......................................... 21

VFD Operation ................................................... 22

VFD Control Panel....................................... 22

Adjust the Speed ......................................... 22

Maintenance ...................................................... 23

Maintenance Schedule................................. 23

Lubrication................................................... 23

Tighten Connections .................................... 23

Flushing and Storage ................................... 23

Performance Data .............................................. 24

Dimensions (2150T Pump).................................. 28

Dimensions (3000HS Flapper Pumps) ................. 31

Technical Data ................................................... 33

Related Manual

Manual Number Title

3A5133 SaniForce™ 2150e, 3000e, 4000e, Electric-Operated Diaphragm Pump,

Repair/Parts

23 5132F

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Warnings

Warning

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The

exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-speciﬁc

risks. When these symbols appear in the body of this manual or on warning labels, refer back to these

Warnings. Product-speciﬁc hazard symbols and warnings not covered in this section may appear throughout

the body of this manual where applicable.

WARNING

ELECTRIC SHOCK HAZARD

This equipment must be grounded. Improper grounding, setup, or usage of the system can

cause electric shock.

• Turn off and remove power before disconnecting any cables and before servicing or installing

equipment. For cart-mounted models, unplug the power cord. For all other units, disconnect

power at the main switch.

• Connect only to grounded power source.

• All electrical wiring must be done by a qualiﬁed electrician and comply with all local codes

and regulations.

• Wait ﬁve minutes for capacitor discharge before opening equipment.

FIRE A D EXPLOSIO HAZARD

Flammable fumes, such as solvent and paint fumes, in

work area

canigniteorexplode.Paint

or solvent ﬂowing through the equipment can cause static sparking. To help prevent ﬁre and

explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and

plastic drop cloths (potential static arc).

• Ground all equipment in the work area. See

Grounding

instructions.

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when ﬂammable

fumes are present.

• Use only grounded hoses.

•

Stop operation immediately

if static sparking occurs or you feel a shock

Do not use

equipment until you identify and correct the problem.

• Keep a working ﬁre extinguisher in the work area.

Static charge may build up on plastic parts during cleaning and could discharge and ignite

ﬂammable vapors. To help prevent ﬁre and explosion:

• Clean plastic parts only in well ventilated area.

• Donotcleanwithadrycloth.

• Do not operate electrostatic guns in equipment work area.

3 5132F 3

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Warnings

WARNING

PRESSURIZED EQUIPME T HAZARD

Fluid from the equipment, leaks, or ruptured components can splash in the eyes or on skin

and cause serious injury.

• Follow the

Pressure Relief Procedure

when you stop spraying/dispensing and before

cleaning, checking, or servicing equipment.

• Tighten all ﬂuid connections before operating the equipment.

• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.

EQUIPME T MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the inﬂuence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated

system component. See

Technical Data

in all equipment manuals.

• Use ﬂuids and solvents that are compatible with equipment wetted parts. See

Technical Data

in all equipment manuals. Read ﬂuid and solvent manufacturer’s warnings. For complete

information about your material, request Safety Data Sheet (SDS) from distributor or retailer.

• Turn off all equipment and follow the

Pressure Relief Procedure

when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine

manufacturer’s replacement parts only.

• Do not alter or modify equipment. Alterations or modiﬁcations may void agency approvals

and create safety hazards.

• Make sure all equipment is rated and approved for the environment in which you are using it.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from trafﬁc areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

PRESSURIZED ALUMI UM PARTS HAZARD

Use of ﬂuids that are incompatible with aluminum in pressurized equipment can cause serious

chemical reaction and equipment rupture. Failure to follow this warning can result in death,

serious injury, or property damage.

• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon

solvents or ﬂuids containing such solvents.

• Do not use chlorine bleach.

• Many other ﬂuids may contain chemicals that can react with aluminum. Contact your material

supplier for compatibility.

43 5132F

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Warnings

WARNING

THERMAL EXPA SIO HAZARD

Fluidssubjectedtoheatinconﬁnedspaces,includinghoses,cancreatearapidriseinpressure

due to the thermal expansion. Over-pressurization can result in equipment rupture and serious

injury.

• Openavalvetorelievetheﬂuidexpansionduringheating.

• Replace hoses proactively at regular intervals based on your operating conditions.

PLASTIC PARTS CLEA I G SOLVE T HAZARD

Many solvents can degrade plastic parts and cause them to fail, which could cause serious

injury or property damage.

• Use only compatible water-based solvents to clean plastic structural or pressure-containing

parts.

•See

Technical Data

in this and all other equipment instruction manuals. Read ﬂuid and

solvent manufacturer’s Safety Data Sheet (SDS) and recommendations.

TOXIC FLUID OR FUMES HAZARD

Toxic ﬂuids or fumes can cause serious injury or death if splashed in the eyes or on skin,

inhaled, or swallowed.

• Read Safety Data Sheet (SDS) to know the speciﬁc hazards of the ﬂuids you are using.

• Store hazardous ﬂuid in approved containers, and dispose of it according to applicable

guidelines.

BUR HAZARD

Equipment surfaces and ﬂuid that’s heated can become very hot during operation. To avoid

severe burns:

• Do not touch hot ﬂuid or equipment.

PERSO AL PROTECTIVE EQUIPME T

Wear appropriate protective equipment when in the work area to help prevent serious injury,

including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective

equipment includes but is not limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the ﬂuid and solvent

manufacturer.

3 5132F 5

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Conﬁguration Number Matrix

Check the identiﬁcation plate (ID) for the

Conﬁguration Number of your pump. Use the

following matrix to deﬁne the components of your

pump.

Sample Conﬁguration umber:

2150T-E,A04AS1-3SSPTPTPT

2150 TEA

04 AS1-3 SS PT PT PT

Pump

Model Wetted

Section Drive Center

Section Gear

Box and

Compressor

Motor Fluid Covers and

Manifolds Seats Balls

or Che-

cks

Diaphragms Manifold

Seals Certiﬁca-

tion

Pump Wetted Section Drive Type Center Section

Material Gearbox and

Compressor Motor

2150 T

FDA-compliant

Electric

Aluminum

No Gearbox or

Compressor

Standard

Induction Motor

3000 HS

High Sanitation

Stainless Steel

High Speed Gear

Ratio

ATEX Induction

Motor

4000 3A

3A Certiﬁed

High Speed

Gear Ratio/120V

Compressor

Flameproof

Induction Motor

Pharmaceutical

High Speed

Gear Ratio/240V

Compressor

No Motor

Mid Speed Gear

Ratio

Mid Speed

Gear Ratio/120V

Compressor

Mid Speed

Gear Ratio/240V

Compressor

Low Speed Gear

Ratio

Low Speed

Gear Ratio/120V

Compressor

Low Speed

Gear Ratio/240V

Compressor

63 5132F

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Conﬁguration Number Matrix

Fluid Covers and

Manifolds Seat Material Ball or Check Material Diaphragm Material Manifold

Seals Certiﬁcation

S1-3

Stainless

steel,

TriClamp

Stainless

Steel

—

Flapper, check,

Stainless Steel

PTFE/EPDM

2–Piece

EPDM <blank>

no certiﬁcation

S1-4

Stainless

steel, DIN

Buna-N

Santo-

prene/EPDM

2–Piece

PTFE

C21

2.1 certiﬁed

S–

Stainless

steel, no

manifolds

Polychloroprene

Weighted

C31

3.1 certiﬁed

FKM

Fluoroelastomer

PTFE

Santoprene

Approvals

✦ Pumps with motor code Care certiﬁed to: II 2 G Ex d h IIB T3 Gb

✚ Pumps with motor code Garecertiﬁedto: II2GExhIIBT3Gb

★ Motors coded Darecertiﬁedto: Class I, Div 1, Group D, T3B

Class II, Div 1, Group F & G, T3B

Ball materials coded PT and diaphragm

materials coded PT are certiﬁed to: EC 1935

All Models (except gearbox and compressor

codes 05, 15, and 25, or motor code D)are

certiﬁed to:

3 5132F 7

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Ordering Information

To Find Your Nearest Distributor

1. Visit www.graco.com.

2. Click on

Where to Buy

and use the

Distributor Locator.

To Specify the Conﬁguration of a New Pump

Please call your distributor.

Use the

Online Diaphragm Pump Selector Tool at www.graco.com.

Go to the

Process Equipment Page.

To Order Rep acement Parts

Please call your distributor.

83 5132F

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Installation

In tallation

Installation of this equipment involves potentially

hazardous procedures. Only trained and qualiﬁed

personnel who have read and who understand

the information in this manual should install this

equipment.

• All electrical wiring must be done by a qualiﬁed

electrician and comply with all local codes and

regulations

Genera Information

The Typical Installation shown is only a guide for

selecting and installing system components. Contact

your Graco distributor for assistance in planning a

system to suit your needs. Always use Genuine

Graco Parts and accessories. Be sure all accessories

are adequately sized and pressure rated to meet the

system’s requirements.

Reference letters in the text, for example (A), refer to

the callouts in the ﬁgures.

Tighten C amps Before First Use

After you unpack the pump, and before you use it

for the ﬁrst time, check all clamps and tighten as

necessary.

Tips to Reduce Cavitation

Cavitation in a double diaphragm pump is the

formation and collapse of bubbles in the pumped

liquid. Frequent or excessive cavitation can cause

serious damage, including pitting and early wear of

ﬂuid chambers, balls, and seats. It may result in

reduced efﬁciency of the pump. Cavitation damage

and reduced efﬁciency both result in increased

operating costs.

Cavitation depends on the vapor pressure of the

pumped liquid, the system suction pressure, and the

velocity pressure. It can be reduced by changing any

of these factors.

1. Reduce vapor pressure: Decrease the

temperature of the pumped liquid.

2. Increase suction pressure:

a. Lower the installed position of the pump

relative to the liquid level in the supply.

b. Reduce the friction length of the suction

piping. Remember that ﬁttings add friction

length to the piping. Reduce the number of

ﬁttings to reduce the friction length.

c. Increase the size of the suction piping.

OTE:

Be sure the inlet ﬂuid pressure does not

exceed 25% of the outlet working pressure.

3. Reduce liquid velocity: Slow the cyclic rate of

the pump.

Pumped liquid viscosity is also very important but

normally is controlled by factors that are process

dependent and cannot be changed to reduce

cavitation. Viscous liquids are more difﬁcult to pump

and more prone to cavitation.

Graco recommends taking all the above factors

into account in system design. To maintain pump

efﬁciency, supply only enough power to the pump to

achieve the required ﬂow.

Graco distributors can supply site speciﬁc

suggestions to improve pump performance and

reduce operating costs.

3 5132F 9

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Installation

Figure 1 Typical Installation for pumps without a

compressor

System Components Accessories/Components ot Supplied

B Fluid inlet port A* Power cord to VFD

C Fluid outlet port F* Grounded, ﬂexible air supply line

D Mounting feet G Bleed-type master air valve

E Air inlet port H Air ﬁlter/regulator assembly

P Pump Ground J Master air valve (for accessories)

R Center section regulator K* Grounded, ﬂexible ﬂuid supply line

L Fluid drain valve (may be required for your

pump installation)

MFluid shutoff valve

N* Grounded, ﬂexible ﬂuid outlet line

* Required. Supplied by customer.

10 3 5132F

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