Graco SaniForce 1040e Gebrauchs- und Pflegehandbuch

Repair/Parts

SaniForce® SaniForce®

SaniForce®1040e 1040e

1040eElectric Electric

Electric- -

-Operated Operated

Operated

Diaphragm Diaphragm

DiaphragmPump Pump

Pump3A3168N

For For

For󰘱uid 󰘱uid

󰘱uidtransfer transfer

transferin in

inindoor indoor

indoorsanitary sanitary

sanitaryapplications. applications.

applications.Not Not

Notapproved approved

approvedfor for

foruse use

usein in

inexplosive explosive

explosiveatmospheres atmospheres

atmospheresor or

hazardous hazardous

hazardous(classi󰘰ed) (classi󰘰ed)

(classi󰘰ed)locations locations

locationsunless unless

unlessotherwise otherwise

otherwisestated. stated.

stated.See See

SeeApprovals Approvals

Approvalspage page

pagefor for

formore more

moreinformation. information.

information.For For

For

professional professional

professionaluse use

useonly. only.

only.

Important Important

ImportantSafety Safety

SafetyInstructions Instructions

Instructions

Readallwarningsandinstructionsinthismanualandinyour

SaniForce1040eOperationmanualbeforeusingtheequipment.

Save Save

Savethese these

theseinstructions. instructions.

instructions.

Formaximumoperatingpressures,

seethePerformanceChartsinyour

Operationmanual.

Seepages6–8formodelinformation,

includingapprovals.

PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents

Contents

RelatedManuals................................................2

Warnings...........................................................3

Con󰘰gurationNumberMatrixforFG

Pumps..................................................6

Con󰘰gurationNumberMatrixforHSandPH

Pumps..................................................7

Approvals...........................................................8

Overview............................................................9

Troubleshooting..................................................10

Repair................................................................12

PressureReliefProcedure............................12

CheckValveRepair.....................................12

DiaphragmRepair........................................14

CenterSectionRepair..................................17

ReplaceCenterBearing...............................20

ReplacetheCompressor..............................22

Parts..................................................................23

Cart-MountedModels...................................29

Cart.............................................................31

KitsandAccessories....................................35

TechnicalSpeci󰘰cations......................................36

Related Related

RelatedManuals Manuals

Manuals

ManualNumberTitle

3A3167SaniForce1040eElectric-OperatedDiaphragmPump,Operation

23A3168N

Warnings

Warnings Warnings

Warnings

Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The

exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c

risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese

Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout

thebodyofthismanualwhereapplicable.

DANGER

SEVERE SEVERE

SEVEREELECTRIC ELECTRIC

ELECTRICSHOCK SHOCK

SHOCKHAZARD HAZARD

HAZARD

Thisequipmentcanbepoweredbymorethan240V.Contactwiththisvoltagewill

causedeathorseriousinjury.

•Turnoffanddisconnectpoweratmainswitchbeforedisconnectinganycablesand

beforeservicingequipment.

•Thisequipmentmustbegrounded.Connectonlytogroundedpowersource.

•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocal

codesandregulations.

WARNING

FIRE FIRE

FIREAND AND

ANDEXPLOSION EXPLOSION

EXPLOSIONHAZARD HAZARD

HAZARD

Flammablefumes,suchassolvent,inwork work

workarea area

areacanigniteorexplode.Solvent󰘱owingthrough

theequipmentcancausestaticsparking.Tohelpprevent󰘰reandexplosion:

•Useequipmentonlyinwellventilatedarea.

•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and

plasticdropcloths(potentialstaticsparking).

•Groundallequipmentintheworkarea.SeeGrounding Grounding

Groundinginstructions.

•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.

•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable

fumesarepresent.

•Useonlygrounded󰘱uidlines.

•Stop Stop

Stopoperation operation

operationimmediately immediately

immediatelyifstaticsparkingoccursoryoufeelashock. .

.Donotuse

equipmentuntilyouidentifyandcorrecttheproblem.

•Keepaworking󰘰reextinguisherintheworkarea.

Staticchargemaybuilduponplasticpartsduringcleaningandcoulddischargeandignite

󰘱ammablevapors.Tohelpprevent󰘰reandexplosion:

•Cleanplasticpartsonlyinwellventilatedarea.

•Donotcleanwithadrycloth.

3A3168N3

Warnings

WARNING

PRESSURIZED PRESSURIZED

PRESSURIZEDEQUIPMENT EQUIPMENT

EQUIPMENTHAZARD HAZARD

HAZARD

Fluidfromtheequipment,leaks,orrupturedcomponentscansplashintheeyesoronskin

andcauseseriousinjury.

•FollowthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedurewhenyoustopspraying/dispensingandbefore

cleaning,checking,orservicingequipment.

•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.

•Checklines,tubes,andcouplingsdaily.Replacewornordamagedpartsimmediately.

EQUIPMENT EQUIPMENT

EQUIPMENTMISUSE MISUSE

MISUSEHAZARD HAZARD

HAZARD

Misusecancausedeathorseriousinjury.

•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.

•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated

systemcomponent.SeeTechnical Technical

TechnicalSpeci󰘰cations Speci󰘰cations

Speci󰘰cationsinallequipmentmanuals.

•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical

Technical

Speci󰘰cations Speci󰘰cations

Speci󰘰cationsinallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.

Forcompleteinformationaboutyourmaterial,requestSafetyDataSheet(SDS)from

distributororretailer.

•TurnoffallequipmentandfollowthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedurewhenequipmentisnotinuse.

•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine

manufacturer’sreplacementpartsonly.

•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals

andcreatesafetyhazards.

•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.

•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.

•Route󰘱uidlinesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhot

surfaces.

•Donotkinkoroverbend󰘱uidlinesoruse󰘱uidlinestopullequipment.

•Keepchildrenandanimalsawayfromworkarea.

•Complywithallapplicablesafetyregulations.

PRESSURIZED PRESSURIZED

PRESSURIZEDALUMINUM ALUMINUM

ALUMINUMPARTS PARTS

PARTSHAZARD HAZARD

HAZARD

Useof󰘱uidsthatareincompatiblewithaluminuminpressurizedequipmentcancauseserious

chemicalreactionandequipmentrupture.Failuretofollowthiswarningcanresultindeath,

seriousinjury,orpropertydamage.

•Donotuse1,1,1-trichloroethane,methylenechloride,otherhalogenatedhydrocarbon

solventsor󰘱uidscontainingsuchsolvents.

•Donotusechlorinebleach.

•Manyother󰘱uidsmaycontainchemicalsthatcanreactwithaluminum.Contactyourmaterial

supplierforcompatibility.

43A3168N

Warnings

WARNING

THERMAL THERMAL

THERMALEXPANSION EXPANSION

EXPANSIONHAZARD HAZARD

HAZARD

Fluidssubjectedtoheatincon󰘰nedspaces,includinglines,cancreatearapidriseinpressure

duetothethermalexpansion.Over-pressurizationcanresultinequipmentruptureandserious

injury.

•Openavalvetorelievethe󰘱uidexpansionduringheating.

•Replacelinesproactivelyatregularintervalsbasedonyouroperatingconditions.

TOXIC TOXIC

TOXICFLUID FLUID

FLUIDOR OR

ORFUMES FUMES

FUMESHAZARD HAZARD

HAZARD

Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,

inhaled,orswallowed.

•ReadSafetyDataSheets(SDSs)toknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.

•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable

guidelines.

BURN BURN

BURNHAZARD HAZARD

HAZARD

Equipmentsurfacesand󰘱uidthat’sheatedcanbecomeveryhotduringoperation.Toavoid

severeburns:

•Donottouchhot󰘱uidorequipment.

PERSONAL PERSONAL

PERSONALPROTECTIVE PROTECTIVE

PROTECTIVEEQUIPMENT EQUIPMENT

EQUIPMENT

Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,

includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Thisprotective

equipmentincludesbutisnotlimitedto:

•Protectiveeyewear,andhearingprotection.

•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent

manufacturer.

3A3168N5

CongurationNumberMatrixforFGPumps

Con󰘰guration Con󰘰guration

Con󰘰gurationNumber Number

NumberMatrix Matrix

Matrixfor for

forFG FG

FGPumps Pumps

Pumps

Checktheidenti󰘰cationplate(ID)forthe

Con󰘰gurationNumberofyourpump.Usethe

followingmatrixtode󰘰nethecomponentsofyour

pump.

Whenyoureceiveyourpump,recordthe9character

partnumberfoundontheshippingbox(e.g.,

SP1B.0014):

_____________

Alsorecordthecon󰘰gurationnumberonthepumpID

platetoassistyouwhenorderingreplacementparts:

_____________________________________

Sample Sample

SampleCon󰘰guration Con󰘰guration

Con󰘰gurationNumber: Number:

Number:1040FG 1040FG

1040FG- -

-EA04AS13SSPTPOPT21 EA04AS13SSPTPOPT21

EA04AS13SSPTPOPT21

1040 1040

1040FG FG

FGE E

EA A

A04A 04A

04AS13 S13

S13SS SS

SSPT PT

PTPO PO

POPT PT

PT21 21

Pump

Model

Wetted

Section

Material

DriveCenter

Section

Material

GearBox

andMotor

Fluid

Coversand

Manifolds

SeatsBallsDiaphragmsManifold

O-rings

Certi󰘰ca-

tion

Pump Pump

PumpWetted Wetted

WettedSection Section

Section

Material Material

Material

Drive Drive

DriveType Type

TypeCenter Center

CenterSection Section

SectionMaterial Material

MaterialMotor Motor

Motorand and

andGearbox Gearbox

Gearbox

1040 1040

1040FG FG

FGFoodGradeE E

EElectricA A

AAluminum04A 04A

04AStandardACInductionMotorwith

Gearbox

S S

SStainlessSteel04B 04B

04BBrushlessDCMotor

04E 04E

04ENEMA56CGearbox‡

04F 04F

04FIEC90B5FlangeGearbox‡

04G 04G

04GNomotor,Nogearbox

05C 05C

05CBrushlessDCMotor(con󰘰gured

forcart-mountedsystems)

Fluid Fluid

FluidCovers Covers

Coversand and

and

Manifolds Manifolds

Manifolds

Seat Seat

SeatMaterial Material

MaterialBall Ball

BallMaterial Material

MaterialDiaphragm Diaphragm

DiaphragmMaterial Material

MaterialManifold Manifold

Manifold

Gaskets Gaskets

Gaskets

Certi󰘰cation Certi󰘰cation

Certi󰘰cation

S13 S13

S13TriClamp,

FGSS SS

SS316Stainless

SteelCW CW

CWPolychloro-

prene

Weighted

PO PO

POPTFE/EPDM

OvermoldPT PT

PTPTFE21 21

21EN10204

type2.1

S14 S14

S14DIN,FGPT PT

PTPTFEPT PT

PTPTFE/EPDM

2-PieceEP EP

EPEPDM31 31

31EN10204

type3.1

SP SP

SPSantopreneSP SP

SPSantoprene

63A3168N

CongurationNumberMatrixforHSandPHPumps

Con󰘰guration Con󰘰guration

Con󰘰gurationNumber Number

NumberMatrix Matrix

Matrixfor for

forHS HS

HSand and

andPH PH

PHPumps Pumps

Pumps

Checktheidenti󰘰cationplate(ID)fortheCon󰘰guration

Numberofyourpump.Usethefollowingmatrixtode󰘰ne

thecomponentsofyourpump.

Whenyoureceiveyourpump,recordthe9characterpart

numberfoundontheshippingbox(e.g.,SP1B.0014):

_____________

Alsorecordthecon󰘰gurationnumberonthepumpIDplate

toassistyouwhenorderingreplacementparts:

_____________________________________

Sample Sample

SampleCon󰘰guration Con󰘰guration

Con󰘰gurationNumber: Number:

Number:1040HS.ES04ASSASSPTPOPT21 1040HS.ES04ASSASSPTPOPT21

1040HS.ES04ASSASSPTPOPT21

1040 1040

1040HS HS

HSE E

ES S

S04A 04A

04ASSA SSA

SSASS SS

SSPT PT

PTPO PO

POPT PT

PT21 21

Pump

Model

Wetted

Section

Material

DriveCenter

Section

Material

GearBox

andMotor

Fluid

Coversand

Manifolds

SeatsBallsDiaphragmsManifold

Gaskets

Certi󰘰ca-

tion

Pump Pump

PumpWetted Wetted

WettedSection Section

SectionMaterial Material

MaterialDrive Drive

DriveType Type

TypeCenter Center

CenterSection Section

SectionMaterial Material

MaterialMotor Motor

Motorand and

andGearbox Gearbox

Gearbox

1040 1040

1040HS HS

HSHighSanitationE E

EElectricS S

SStainlessSteel04A 04A

04AStandardACInductionMotor

withGearbox

PH PH

PHPharmaceutical04B 04B

04BBrushlessDCMotor

04E 04E

04ENEMA56CGearbox‡

04F 04F

04FIEC90B5FlangeGearbox‡

04G 04G

04GNomotor,Nogearbox

05C 05C

05CBrushlessDCMotor(con󰘰gured

forcart-mountedsystems)

Fluid Fluid

FluidCovers Covers

Coversand and

and

Manifolds Manifolds

Manifolds

Seat Seat

SeatMaterial Material

MaterialBall Ball

BallMaterial Material

MaterialDiaphragm Diaphragm

DiaphragmMaterial Material

MaterialManifold Manifold

Manifold

Gaskets Gaskets

Gaskets

Certi󰘰cation Certi󰘰cation

Certi󰘰cation

SSA SSA

SSATriClamp,

HSorPHSS SS

SS316Stainless

SteelBN BN

BNBuna-NBN BN

BNBuna-N21 21

21EN

10204

type2.1

SSB SSB

SSBDIN,HSor

PHCW CW

CWPolychloro-

prene

Weighted

PO PO

POPTFE/EPDM

OvermoldEP EP

EPEPDM31 31

31EN

10204

type3.1

FK FK

FKFKMPS PS

PSPTFE2-Piece

Santoprene

PT PT

PTPTFESP SP

SPSantoprene

SP SP

SPSantoprene

3A3168N7

Approvals

Approvals Approvals

Approvals

Approvals Approvals

Approvals

Allmodelsareapprovedto:

*DiaphragmmaterialscodedPO,PT,or

PScombinedwithballmaterialscodedPT

complywith:

EC1935/2004

‡Pumpswithcode04Eor04Fareapproved

to:

II2G

ExhIIBT3Gb

DiaphragmmaterialscodedPTorPS

combinedwithballmaterialscodedPT

complywith:

ClassVI

All󰘱uidcontactmaterialsareFDAcompliant

andmeettheUnitedStatesCodeofFederal

Regulations(CFR).

*EC1935/2004compliantpumpsmaybesubjecttoindividualnationalprovisionsinadditiontothose

speci󰘰edintheECregulation.Itistheusersresponsibilitytoknowandfollowlocallaws.

83A3168N

Overview

Overview Overview

Overview

Theproductlineofferselectric-powereddiaphragmpumpsinawiderangeofmodels.Thissectionshows

thebasicstructureofavailablemodels.

Food Food

FoodGrade Grade

GradePump Pump

PumpModels Models

Models

Center Center

Center

Section Section

Section

Motor Motor

MotorType Type

TypeController Controller

ControllerGearbox Gearbox

GearboxCompressor Compressor

CompressorApproval Approval

Approval

Options Options

Options

Cart Cart

Cart

Yes-120VNoneNo*

Yes-240VNo*AC

VFD—notincluded.

VFDKits16K911(240V)

and16K912(480V)are

available.

Yes–part

ofmotor

No†CENo*

Yes-120VNoneYes

Yes-240VYesBrushless

GracoMotorControl–

includedNEMA

No†CENo*

NEMA

Aluminum

Stainless

Steel

NoneNoneIECNoneATEX&CENo*

*CartKit24Y923isavailable.

†CompressorKits24Y921(120V)and24Y922(240V)areavailable

High High

HighSanitation Sanitation

Sanitationor or

orPharmaceutical Pharmaceutical

PharmaceuticalPump Pump

PumpModels Models

Models

Center Center

CenterSection Section

SectionMotor Motor

Motor

Type Type

Type

Controller Controller

ControllerGearbox Gearbox

GearboxCompressor Compressor

CompressorApproval Approval

Approval

Options Options

Options

Cart Cart

Cart

VFD—notincluded.

VFDKits16K911(240V)

and16K912(480V)are

available.

Yes–

partof

motor

Brushless

GracoMotorControl–

includedNEMA

No†CE

NEMA

StainlessSteel

NoneNoneIECNoneATEX&CE

No*

*CartKit24Y923isavailable.

†CompressorKits24Y921(120V)and24Y922(240V)areavailable

Key Key

KeyPoints: Points:

Points:

•PumpsareavailablewithanACorBrushless

DC(BLDC)motor,orwithjustagearbox(for

applicationswhereamotorisalreadyavailable).

•Gracorecommendstheuseofamotorsoft

starteroraVFD(PN16K911or16K912)inthe

electricalcircuitforallinstallations.Seethe

motormanufacturer’srecommendationsforproper

installationwhenusingeitherofthesecomponents.

Inallcases,makesureallproductsareinstalledin

accordancewithlocalcodesandregulations.

•BLDCmotorsarecontrolledbytheGracoMotor

Controlthatissuppliedwiththepump.

3A3168N9

Troubleshooting

Troubleshooting Troubleshooting

Troubleshooting

•FollowthePressureReliefProcedure,page12,

beforecheckingorservicingtheequipment.

•Checkallpossibleproblemsandcausesbefore

disassembly.

SeetheOperationManual(3A3167)fortroubleshootingorerrorinformationontheGracoMotorControl.

Problem Problem

ProblemCause Cause

CauseSolution Solution

Solution

Pumpisrunningtoofast,causing

cavitationbeforeprime.

Slowdownthemotorcontroller(VFD

orGracoMotorControl)

Centersectionhasnoairpressure,

orairpressureistoolow.

Applyairpressuretocentersection

peryourapplicationrequirements.

Checkvalveballisseverelywornor

wedgedinseatormanifold.

Replacetheballandseat.

Insuf󰘰cientsuctionpressureIncreasesuctionpressure.See

manual3A3167.

Seatisseverelyworn.Replacetheballandseat.

Outletorinletisrestricted.Removetherestriction.

Inlet󰘰ttingsormanifoldsareloose.Tighten.

Pumpcyclesbutwillnot

primeand/orpump.

Manifoldo-ringsaredamaged.Replaceo-rings.

Thecentersectionis

excessivelyhot.

Thedriveshaftisbroken.Replace.

Checkvalveballs,seats,oro-rings

areworn.

Replace.

Manifoldclampsor󰘱uidcover

clampsareloose.

Tighten.

Pumpfailstohold󰘱uid

pressureatstall.

DiaphragmshaftboltislooseTighten.

Motororcontrolleriswired

improperly.

Wirepermanual. Pumpwillnotcycle.

Theleakdetector(ifinstalled)has

tripped.

Checkdiaphragmforruptureor

incorrectinstallation.Repairor

replace.

Suctionlineisclogged.Inspect;clear.

Checkballsarestickyorleaking.Cleanorreplace.

Pump󰘱owrateiserratic.

Diaphragm(orbackup)ruptured.Replace.

Pumpmakesunusualnoises.Pumpisoperatingnearoratstall

pressure.

Adjustairpressureorslowthepump

speed.

A󰘰ttingisloose.Tighten.Inspectthreadsealant.

Looseordamagedo-ringsorshaft

seal.

Replace.

Airconsumptionishigher

thanexpected.

Diaphragm(orbackup)ruptured.Replace.

103A3168N

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