Graco SaniForce 24V310 Stücklistenhandbuch

Instructions/Parts

SaniForce® SaniForce®

SaniForce®Piston Piston

PistonPump Pump

Pump

Elevator Elevator

ElevatorPackages Packages

Packages333406D

For For

Foruse use

usein in

insanitary sanitary

sanitaryapplications applications

applicationsto to

totransfer transfer

transferlow low

lowto to

tomedium medium

mediumviscosity viscosity

viscosity󰘱uids. 󰘱uids.

󰘱uids.For For

Forprofessional professional

professionaluse use

useonly. only.

only.Not Not

Not

approved approved

approvedfor for

foruse use

usein in

inEuropean European

Europeanexplosive explosive

explosiveatmosphere atmosphere

atmospherelocations. locations.

locations.

Important Important

ImportantSafety Safety

SafetyInstructions Instructions

Instructions

Readallwarningsandinstructionsinthismanual.Save Save

Savethese these

these

instructions. instructions.

instructions.

MaximumAirInletPressure:100psi

(0.7MPa,7.0bar)

NOTE:Ifusinganelectricprogressive

cavitypump,refertothepump

manualforallfunctionsforoperation

andmaintenanceofthepump.For

operationandmantenanceofthe

elevator,refertothismanual.

PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents

Contents

Models...............................................................3

Warnings...........................................................5

SystemComponents...........................................8

Installation..........................................................9

ChooseaLocation.......................................9

UnpacktheEquipment.................................9

MoveEquipmenttoLocation.........................9

Assembly....................................................9

GroundtheEquipment.................................11

Setup..........................................................12

Operation...........................................................14

PressureReliefProcedure............................14

FlushBeforeFirstUse..................................14

SetHeightofArticulatingArm.......................14

StartandAdjusttheElevator........................15

StartandAdjustthePump............................16

ChangeDrums............................................16

CleantheElevatorandPump.......................17

Shutdown....................................................17

Troubleshooting..................................................18

Repair................................................................19

ReplaceElevatorSeal..................................19

ServicethePump.........................................20

LubricatethePacking...................................20

RemoveWaterfromAirCylinder...................20

RepairorReplaceAirControlParts...............20

Parts..................................................................22

Dimensions........................................................33

AppendixA:AirConnections...............................35

TechnicalData...................................................37

2333406D

Models

Models Models

Models

SeeIDtagonsideofairmotor(locatedunderthe

motorcover)formodelnumber.

Includes: Includes:

Includes:

Model Model

ModelCart Cart

Cartand and

andHandle Handle

HandlePump Pump

PumpPackings Packings

PackingsPump Pump

PumpBrackets Brackets

Brackets

24V310†�nonenone24V303†

24V311†nonenone24V303†

24V312�nonenone24V307

24V313nonenone24V307

24V314�nonenone24V304

24V315nonenone24V304

24V316�2:1UHMWPE24V303

24V317�2:1PTFE24V303

24V3182:1UHMWPE24V303

24V3192:1PTFE24V303

24V320�6:1Buna-n24V307

24V321�6:1PTFE24V307

24V3226:1Buna-n24V307

24V3236:1PTFE24V307

24V324�5:1Varied24V304

24V3255:1Varied24V304

26C025*�nonenone24Y523

26C026*nonenone24Y523

*ForusewithMonark5:1pump†Forusewithprogressivecavitypumps25Cxxx.

333406D3

Material Material

MaterialCerti󰘰cation Certi󰘰cation

Certi󰘰cation

SaniForce SaniForce

SaniForceProduct Product

ProductFamily Family

Family

IssueDate:April1,2014

All󰘱uidcontactmaterialsintheSaniForceproductfamilyareFDA-CompliantandmeettheUnitedStates

CodeofFederalRegulations(CFR)Title21,Section177orareofacorrosionresistantgradeStainless

Steel.Thisincludesthebelowproductgroups:

SaniForce515,1040,1590,and2150Air-OperatedDoubleDiaphragmPumps

SaniForce1590,3150HSAir-OperatedDoubleDiaphragmPumps

SaniForce1590,3150HS3-ACerti󰘰edAir-OperatedDoubleDiaphragmPumps

SaniForce2:1,5:1,6:1,and12:1Air-OperatedPistonPumps

SaniForceDiaphragmPumpandPistonPumpDrumUnloaders

SaniForcePistonPumpElevators

SaniForceDiaphragmPumpandPistonPumpBinEvacuationSystems

0000000000000

BradleyA.Byron

QualityManager

GracoInc.

4333406D

Warnings

Warnings Warnings

Warnings

Thefollowingwarningsareforthesetup,use,grounding,maintenanceandrepairofthisequipment.The

exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolreferstoprocedure-speci󰘰c

risks.WhenthesesymbolsappearinthebodyofthismanualoronlabelsreferbacktotheseWarnings.

Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughoutthebodyof

thismanualwhereapplicable.

WARNING WARNING

WARNING

FIRE FIRE

FIREAND AND

ANDEXPLOSION EXPLOSION

EXPLOSIONHAZARD HAZARD

HAZARD

Flammablefumes,suchassolventandpaintfumes,inwork work

workarea area

areacanigniteorexplode.Tohelp

prevent󰘰reandexplosion:

•Useequipmentonlyinwellventilatedarea.

•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and

plasticdropcloths(potentialstaticarc).

•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.

•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable

fumesarepresent.

•Groundallequipmentintheworkarea.SeeGrounding Grounding

Groundinginstructions.

•Useonlygroundedhoses.

•Holdgun󰘰rmlytosideofgroundedpailwhentriggeringintopail.Donotusepaillinersunless

theyareantistaticorconductive.

•Stop Stop

Stopoperation operation

operationimmediately immediately

immediatelyifstaticsparkingoccursoryoufeelashock,Donotuse

equipmentuntilyouidentifyandcorrecttheproblem.

•Keepaworking󰘰reextinguisherintheworkarea.

Staticchargemaybuilduponplasticpartsduringcleaningandcoulddischargeandignite

󰘱ammablevapors.Tohelpprevent󰘰reandexplosion:

•Cleanplasticpartsonlyinwellventilatedarea.

•Donotcleanwithadrycloth.

•Donotoperateelectrostaticgunsinequipmentworkarea.

PRESSURIZED PRESSURIZED

PRESSURIZEDEQUIPMENT EQUIPMENT

EQUIPMENTHAZARD HAZARD

HAZARD

Fluidfromtheequipment,leaks,orrupturedcomponentscansplashintheeyesoronskin

andcauseseriousinjury.

•FollowthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedurewhenyoustopspraying/dispensingandbefore

cleaning,checking,orservicingequipment.

•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.

•Checkhoses,tubes,andcouplingsdaily.Replacewornordamagedpartsimmediately.

333406D5

Warnings

WARNING WARNING

WARNING

EQUIPMENT EQUIPMENT

EQUIPMENTMISUSE MISUSE

MISUSEHAZARD HAZARD

HAZARD

Misusecancausedeathorseriousinjury.

•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.

•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated

systemcomponent.SeeTechnical Technical

TechnicalData Data

Datainallequipmentmanuals.

•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnicalData

inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete

informationaboutyourmaterial,requestMSDSfromdistributororretailer.

•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.(Ifapplicable.)

•TurnoffallequipmentandfollowthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedurewhenequipmentisnotinuse.

•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine

manufacturer’sreplacementpartsonly.

•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals

andcreatesafetyhazards.

•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.

•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.

•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.

•Donotkinkoroverbendhosesorusehosestopullequipment.

•Keepchildrenandanimalsawayfromworkarea.

•Complywithallapplicablesafetyregulations.

PLASTIC PLASTIC

PLASTICPARTS PARTS

PARTSCLEANING CLEANING

CLEANINGSOLVENT SOLVENT

SOLVENTHAZARD HAZARD

HAZARD

Manysolventscandegradeplasticpartsandcausethemtofail,whichcouldcauseserious

injuryorpropertydamage.

•Useonlycompatiblewater-basedsolventstocleanplasticstructuralorpressure-containing

parts.

•SeeTechnical Technical

TechnicalData Data

Datainthisandallotherequipmentinstructionmanuals.Read󰘱uidand

solventmanufacturer’sMSDSsandrecommendations.

MOVING MOVING

MOVINGPARTS PARTS

PARTSHAZARD HAZARD

HAZARD

Movingpartscanpinch,cutoramputate󰘰ngersandotherbodyparts.

•Keepclearofmovingparts.

•Donotoperateequipmentwithprotectiveguardsorcoversremoved.

•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,orservicing

equipment,followthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedureanddisconnectallpowersources.

6333406D

Warnings

WARNING WARNING

WARNING

TOXIC TOXIC

TOXICFLUID FLUID

FLUIDOR OR

ORFUMES FUMES

FUMESHAZARD HAZARD

HAZARD

Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,

inhaled,orswallowed.

•ReadMSDSstoknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.

•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable

guidelines.

PERSONAL PERSONAL

PERSONALPROTECTIVE PROTECTIVE

PROTECTIVEEQUIPMENT EQUIPMENT

EQUIPMENT

Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,

includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Thisprotective

equipmentincludesbutisnotlimitedto:

•Protectiveeyewear,andhearingprotection.

•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent

manufacturer

333406D7

SystemComponents

System System

SystemComponents Components

Components

Allmodelsincludetheelevator(1),thearticulating

arm(2),andamountingkit(3).Mobilemodelsalso

includethehandle(4)andthecart(5).Somemodels

alsoincludeapump(6).

1ElevatorFrame—includespneumaticcontrols

toregulateairtothepumpairmotorandtothe

aircylinderthatraisesandlowersthepumpin

andoutofthematerialcontainer.

2ArticulatingArm(allowslateralmovementofthe

pumprelativetotheelevator)

3MountingKit(connectsthepumptothe

articulatingarm)

4Drivehandle(usedonmobilemodelstosteer

thecart)

5Cart(formobilemodels)

6Pumptomovematerialfromthedrumtothe

targetapplication

8333406D

Installation

Installation Installation

Installation

Choose Choose

Choosea a

aLocation Location

Location

Choosealocationthatmeetsthefollowing

requirements:

•Isclosetowherethe󰘱uidisbeingdeliveredto

minimizebackpressureandmaximize󰘱owrate.

•Providesenoughroomaroundtheequipmentfor

maintenance.

•Providesenoughroomforaccesstotheairsupply

shutoffvalvesandthepneumaticcontrols.

•Providesenoughroomtoloadandunload󰘱uid

drums,possiblyfouronapallet,withaforkliftor

handtruck.

•Hassuf󰘰cientoverheadclearance—10feetfor

stationarymodels,11feetformobilemodels.

•Hasa󰘱at,level󰘱oor.

Unpack Unpack

Unpackthe the

theEquipment Equipment

Equipment

NOTICE NOTICE

NOTICE

Movingorinstallingtheelevatorcomponents

withoutfollowingtheseinstructionsmaydamage

theequipment.

1.Inspectthecrateandboxesforshippingdamage.

Contactthecarrierifdamaged.

2.Openallboxes.Mobile Mobile

MobileModels: Models:

Models:Removethe

sidesandtopofthecratecontainingthecart.

3.Checkthecontentsforlooseordamagedparts.

4.Comparethepackingslipagainstitemsinsidethe

boxes.ImmediatelycallyourGracodistributor

aboutanyshortagesordamage.

5.Removethecomponentsfromtheboxes.Mobile Mobile

Mobile

Models: Models:

Models:Donotremovethecartfromthepallet

atthistime.

Move Move

MoveEquipment Equipment

Equipmentto to

toLocation Location

Location

Toavoidcrushinginjuriesormusclestrains,never

haveonepersonmoveorlifttheelevator,thecart,

orthe6:1or12:1pump.

Useaforkliftorhandtruckandsupportdevices,

suchasahoist,andhaveanadequatenumberof

personneltomovetheelevator,thecart,andthe

largerpumps.Avoidjarringtheequipmentwhile

movingit.

NOTE: NOTE:

NOTE:

•Ensurethereisanadequatecompressedair

supply.Refertoyourpumpmanualforyourair

consumption.

•Havethepumpmanualavailable.

•Ensurethatallhosesareproperlysizedand

pressureratedforthesystem.

Assembly Assembly

Assembly

1.Anchortheelevator.

Stationary Stationary

StationaryModels: Models:

Models:Usefour1/2–inchanchor

bolts(notsupplied)toanchorthebaseplateof

theelevatortothe󰘱oor.Followholepattern

shown.

10.0" 4XØ0.5"

10.0"

Mobile Mobile

MobileModels: Models:

Models:Lockthewheelsonthecart.Use

four1/2–13x1.25in.bolts(9)toanchorthebase

plateoftheelevatortothecart.

333406D9

Installation

2.Attachthearticulatingarm.

All All

Allmodels: models:

models:Remove4nuts(308),washers(307)

andtheu-bolt(306)fromthearm.Placethearm

ontheelevatorrisertubeatthedesiredmounting

levelforyourpump.Reattachtheu-boltand

hand-tightenthenutstosecurethearmtothe

tube.

Figure1

3.Attachthepumpbracket(401)andpumptothe

articulatingarm.

Figure22:1andProgressiveCavityPump

Models:

Figure35:1PumpModels:

Figure46:1PumpModels:

10333406D

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