Graco ToughTek S340e Gebrauchs- und Pflegehandbuch

3A3437G

Operation, Repair, and Parts

ToughTek®S340e Portable

Stucco Pump

Electric sprayer for water-based stucco base, finish coat materials, and Exterior Insulation

and Finish Systems (EIFS). For professional use only. Not approved for use in explosive

atmospheres or hazardous locations.

For models and related manuals, see page 3.

600 psi (4.13 MPa, 41.3 bar) Maximum Fluid Working Pressure.

Important Safety Instructions

Read all warnings and instructions in this manual

and in related manuals before using the equipment.

Save all instructions.

23A3437G

Contents

Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . 3

Replacement Parts and Accessories . . . . . . . . . . . 4

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Component Identification . . . . . . . . . . . . . . . . . . . . 9

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Component Identification Table . . . . . . . . . . . . . . 9

Motor Power Switch . . . . . . . . . . . . . . . . . . . . . . 10

Connect Hoses and Applicator . . . . . . . . . . . . . 10

Install the Remote Switch (Optional) . . . . . . . . . 11

Prime with Material . . . . . . . . . . . . . . . . . . . . . . 11

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Power Requirements . . . . . . . . . . . . . . . . . . . . . . . 12

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Flush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Prime with Water . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Mix the Material. . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Prime with Material. . . . . . . . . . . . . . . . . . . . . . . . . 17

Spray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Prevent Pack-Out. . . . . . . . . . . . . . . . . . . . . . . . 18

Before Starting or Stopping Material Flow . . . . . 18

Spraying. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Spray Adjustments (Pole Spray Applicator) . . . . 19

General Adjustments . . . . . . . . . . . . . . . . . . . . . 19

Spraying Techniques . . . . . . . . . . . . . . . . . . . . . 19

Material Flow Adjustment . . . . . . . . . . . . . . . . . . 19

Air Flow Valve Adjustment . . . . . . . . . . . . . . . . . 19

Installing Nozzle Retaining Cap . . . . . . . . . . . . . 19

Spray Adjustments (HTX™Applicator) . . . . . . . . . 20

Fluid Drain/Purge Valve . . . . . . . . . . . . . . . . . . . . . 21

Pressure Relief Procedure . . . . . . . . . . . . . . . . . . . 21

Hopper Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Shutdown. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Daily Maintenance . . . . . . . . . . . . . . . . . . . . . . . 23

Preventative Maintenance . . . . . . . . . . . . . . . . . 23

Corrosion Protection. . . . . . . . . . . . . . . . . . . . . . 23

Water Exposure . . . . . . . . . . . . . . . . . . . . . . . . . 23

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Mechanical/Fluid Flow . . . . . . . . . . . . . . . . . . . . 24

Electrical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Replace Pump Components. . . . . . . . . . . . . . . . 28

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Technical Specifications . . . . . . . . . . . . . . . . . . . . 37

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 38

Models

3A3437G 3

Models

†All 230V pumps include a Europe adapter and Australia adapter cord set.

Related Manuals

Manuals are available at www.graco.com

Bare Model Electric Requirements Approval

Country Remote On/Off

Switch

25A300 120V, 15A, 50/60 Hz, 1ɸNorth America

25A302 

25C610 110V, 15A, 50/60 Hz, 1ɸUnited Kingdom

25C612 

25A304† 230V, 10A, 50/60 Hz, 1ɸEurope, Asia,

Australia

25A306† 

Manual in

English Description

3A3438 Pole Spray Applicator

3A3653 HTX Finish Coat Applicator

3A3112 ToughTek®340e Remote Switch Control Box

Accessory Kit 17G554

3A3439 ToughTek®S340e Pump Lower Conversion Kit

3A5637 ToughTek®Camlock Mortar Hose

3A4554 ToughTek®Mortar Coupling Hose

Replacement Parts and Accessories

43A3437G

Replacement Parts and Accessories

Accessories

17G554 KIT, remote switch, control box

17W604 KIT, remote switch, (switch with attached 100 ft. cable)

17W829 KIT remote switch, extension cord (110 ft.)

248515 KIT, sponge ball, 30 mm for 25 mm (1.0 in.) dia. hose (Qty. 5)

25A227 KIT, sponge ball, 40 mm for 35 mm (1-3/8 in.) dia. hose (Qty. 5)

17G930 KIT, sponge ball, 60 mm for 50 mm (2 in.) dia. hose (Qty. 5)

114271 STRAP, retaining

240296 KIT, retaining straps, 4-pack

118665 TUBE, grease, Fusion Gun, 4 oz.

248279 TUBE, grease, Fusion Gun, 4 oz., 10-pack

206994 FLUID, TSL 8 oz. bottle

Lower Assembly

25A233 KIT, rebuild, pump

17G456 KIT, lower, clamp

16W490 KIT, repair, 10-pack, o-ring, cylinder end

25A467 KIT, repair, check balls

17G865 KIT, repair, 3-pack, seal throat, triple lip

17G864 KIT, pump lower, S340e

25A178 KIT, conversion, F340e to S340e

Inlet

17G863 KIT, repair, seat, inlet

15H833 BALL, neo/sst core 1.75 in.

Piston

17G862 KIT, repair, seat, piston

17G798 BALL, neoprene, cs core, 1.625 in.

16W491 KIT, repair, 3-pack, seal, piston

Check Valve

25A466 KIT, outlet, check valve, S340

17H192 KIT, outlet, seat, o-ring

113082 PACKING, o-ring

17H194 KIT, outlet, check, valve

102973 BALL, metallic

17J712 KIT, F340e, check, retainer

17G866 KIT, fitting, cam, check valve

Rubber Elbow

17H193 KIT, inlet, elbow

17H196 KIT, elbow, band clamp

Replacement Parts and Accessories

3A3437G 5

Hopper

17J707 KIT, F340e, hopper with cover

17J709 KIT, F340e, hopper, bracket

17J812 KIT, F340e, Stop, bracket

17J710 KIT, F340e, adjustable latch

17J708 KIT, F340e, stop, brackets

Motor and Driver

17J702 KIT, F340e, MCM, 120V

25C512 KIT, F340e, MCM, 120V, UK

17J755 KIT, F340e, MCM, 230V

17J711 KIT, F340e, motor

17J714 KIT, F340e, finger, guard

17J704 KIT, F340e, front, cover

287282 KIT, repair, shield, motor

17J705 KIT, F340e, tool box

Warnings

63A3437G

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The

exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks.

When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings.

Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this

manual where applicable.

WARNING

ELECTRIC SHOCK HAZARD

This equipment must be grounded. Improper grounding, setup, or usage of the system can cause

electric shock.

• Turn off and disconnect power cord before servicing equipment.

• Connect only to grounded electrical outlets.

• Use only 3-wire extension cords.

• Ensure ground prongs are intact on power and extension cords.

• Do not expose to rain. Store indoors.

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help

prevent fire and explosion:

• Use equipment only in well-ventilated area.

• Eliminate all ignition sources, such as pilot lights, cigarettes, portable electric lamps, and plastic drop

cloths (potential static sparking).

• Ground all equipment in the work area. See Grounding instructions.

• Never spray or flush solvent at high pressure.

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes

are present.

• Use only grounded hoses.

• Hold applicator firmly to side of grounded pail when triggering into pail. Do not use pail liners unless

they are anti-static or conductive.

•Stop operation immediately if static sparking occurs or you feel a shock.Do not use equipment until

you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,

follow the Pressure Relief Procedure and disconnect all power sources.

SUCTION HAZARD

Powerful suction could cause serious injury.

• Never place hands near the pump fluid inlet when pump is operating or pressurized.

Warnings

3A3437G 7

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature ratings of the lowest rated system

component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all

equipment manuals. Read fluid and solvent manufacturers warnings. For complete information about

your material, request Safety Data Sheets (SDSs) from distributor or retailer.

• Do not leave the work area while equipment is energized or under pressure.

• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine

manufacturer’s replacement parts only.

• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create

safety hazards.

• Make sure all equipment is rated and approved for the environment in which you are using it.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

PRESSURIZED ALUMINUM PARTS HAZARD

Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical

reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or

property damage.

• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or

fluids containing such solvents.

• Do not use chlorine bleach.

• Many other fluids may contain chemicals that can react with aluminum. Contact your material

supplier for compatibility.

WARNING

Warnings

83A3437G

SKIN INJECTION HAZARD

High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This

may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical

treatment.

• Do not point dispensing device at anyone or at any part of the body.

• Do not put your hand over the fluid outlet.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or

servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses and couplings daily. Replace worn or damaged parts immediately.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or

swallowed.

• Read Safety Data Sheets (SDSs) to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate protective equipment when in the work area to help prevent serious injury, including

eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment includes but is not

limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.

WARNING

Component Identification

3A3437G 9

Component Identification

Overview

Component Identification Table

A Electric Motor

B Pump Lower

C Fluid Drain/Purge Valve

E Remote Pump Control Switch (optional)

F Fluid Outlet

H Flow Adjustment Knob

J Hopper

L Control Board Status Light

P Hopper Pin

S Motor Power Switch

U Hopper Latch

Component Identification

10 3A3437G

Motor Power Switch

The motor power switch (S) must be in the ON position

for the sprayer to pump material.

Motor Power Switch Settings:

Connect Hoses and Applicator

• Before connecting hoses/applicator, inspect for

damage or wear to both the hose/applicator and

cam lock fittings. Fittings should be clean and free

of debris, dents, cracks or nicks. The female cam

lock fitting must have the gasket installed.

• Always connect hoses from largest diameter to

smallest diameter.

• Use a minimum of 25 ft. of hose with a working

pressure of at least 600 psi (4.1 MPa, 41 bar).

• When fastening cam locks, make sure the pull ring

stays to the outside of the cam lock arm to allow for

complete and proper sealing of the cam lock. Once

installed, use Velcro straps to secure cam locks in

place.

OFF Power is off. The motor will not run.

ON The motor will run continuously at a speed

determined by the flow adjustment knob.

ti27651a

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