Graco TRITON 1030HP Bedienungsanleitung

Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441

309476B

Instructions/Parts List

TRITON™1030HP

Diaphragm Pump

Part No. 233750, Series A

3:1 Ratio Air-Operated Double Diaphragm Pump, with BSPP Fittings

Part No. 233751, Series A

3:1 Ratio Air-Operated Double Diaphragm Pump, with npt Fittings

0.6 MPa, 6 bar (88 psi) Maximum Air Input Pressure

1.8 MPa, 18 bar (260 psi) Maximum Fluid Working Pressure

Read warnings and instructions.

TI1962A

II 2 G

2309476B

Contents

Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

General Information . . . . . . . . . . . . . . . . . . . . . . 5

Mounting the Pump . . . . . . . . . . . . . . . . . . . . . . . 5

Air Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Fluid Suction Line . . . . . . . . . . . . . . . . . . . . . . . . 6

Fluid Outlet Line . . . . . . . . . . . . . . . . . . . . . . . . . 6

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Pressure Relief Procedure . . . . . . . . . . . . . . . . . 9

Flush the Pump Before First Use . . . . . . . . . . . . 9

Starting and Adjusting the Pump . . . . . . . . . . . . 9

Pump Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . 9

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Flushing and Storage . . . . . . . . . . . . . . . . . . . . 10

Tighten Threaded Connections . . . . . . . . . . . . . 10

Preventive Maintenance Schedule . . . . . . . . . . 10

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Prepare the Pump for Repair . . . . . . . . . . . . . . . 15

General Repair Notes . . . . . . . . . . . . . . . . . . . . 15

Fault Indications . . . . . . . . . . . . . . . . . . . . . . . . 15

Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Replace the Diaphragms . . . . . . . . . . . . . . . . . . 16

Repair the Air Valve . . . . . . . . . . . . . . . . . . . . . . 18

Replace the Ball Check Valves . . . . . . . . . . . . . 20

Replace the Cylinder and Piston Seals . . . . . . . 22

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Performance Charts . . . . . . . . . . . . . . . . . . . . . . . . 27

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Wall Mount Hole Pattern . . . . . . . . . . . . . . . . . . . . 29

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 30

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 30

Manual Conventions

Warning Caution

Note

WARNING

A warning alerts you to the possibility of serious injury

or death if you do not follow the instructions.

Symbols, such as fire and explosion (shown above),

alert you to a specific hazard and direct you to read

the indicated hazard warnings (pages 3-4) for detailed

information.

CAUTION

A caution alerts you to the possibility of damage to or

destruction of equipment if you do not follow the

instructions.

A note calls attention to additional helpful informa-

tion.

Warning

309476B 3

WARNING

EQUIPMENT MISUSE HAZARD

Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.

• This equipment is for professional use only.

• Read all instruction manuals, tags, and labels before operating the equipment.

• Use the equipment only for its intended purpose. If you are not sure, call your Graco distributor.

• Do not alter or modify this equipment. Use only genuine Graco parts and accessories.

• Check equipment daily. Repair or replace worn or damaged parts immediately.

• Do not exceed the maximum working pressure of the lowest rated system component. Refer to the

Technical Data on page 26 for the maximum working pressure of this equipment.

• Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the Techni-

cal Data section of all equipment manuals. Read the fluid and solvent manufacturer's warnings.

• Do not use hoses to pull equipment.

• Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose

Graco hoses to temperatures above 82°C (180°F) or below -40°C (-40°F).

• Wear hearing protection when operating this equipment.

• Comply with all applicable local, state, and national fire, electrical, and safety regulations.

PRESSURIZED EQUIPMENT HAZARD

Spray from the gun, hose leaks, or ruptured components can splash fluid in the eyes or on the skin and

cause serious injury.

• Do not point the gun at anyone or at any part of the body.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

•FollowthePressure Relief Procedure on page 9 whenever you are instructed to relieve pressure;

stop spraying; clean, check, or repair the equipment; and install or clean the spray nozzle.

• Tighten all fluid connections before operating the equipment.

• Check the hoses, tubes, and couplings daily. Replace worn, damaged, or loose parts immediately.

Permanently coupled hoses cannot be repaired; replace the entire hose.

Warning

4309476B

FIRE AND EXPLOSION HAZARD

Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and result

in a fire or explosion and serious injury.

• Ground the equipment and the object being sprayed. Refer to Grounding on page 8.

• If there is any static sparking or you feel an electric shock while using this equipment, stop the

equipment immediately. Do not use the equipment until you identify and correct the problem.

• Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid being

sprayed.

• Keep the spray area free of debris, including solvent, rags, and gasoline.

• Eliminate all ignition sources such as pilot lights, cigarettes, and static arcs from plastic drop cloths.

Do not plug in or unplug power cords or turn lights on or off in the spray area.

TOXIC FLUID HAZARD

Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin,

inhaled, or swallowed.

• Know the specific hazards of the fluid you are using.

• Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local,

state and national guidelines.

• Always wear protective eyewear, gloves, clothing and respirator as recommended by the fluid and

solvent manufacturer.

• If a diaphragm fails, fluid is exhausted along with the air. When pumping hazardous fluids, place the

pump in an appropriate container to catch the fluid if a diaphragm ruptures.

MOVING PARTS HAZARD

Moving parts, such as the diaphragm shaft, can pinch or amputate your fingers.

• Keep clear of all moving parts when starting or operating the pump.

• Before servicing the equipment, follow the Pressure Relief Procedure on page 9 to prevent the

equipment from starting unexpectedly.

WARNING

Installation

309476B 5

Installation

General Information

•F

IG. 3 on page 7 is only a guide for installing system

components and accessories. It is not an actual sys-

tem design. Contact your Graco distributor for assis-

tance in designing a system to suit your particular

needs.

• Always use Genuine Graco Parts and Accessories,

available from your Graco distributor. If you supply

your own accessories, be sure they are adequately

sized and pressure-rated for your system.

• Reference numbers and letters in parentheses refer

to the reference numbers in the figures and the

parts list on page 24.

Mounting the Pump

For ease of operation and service, mount the pump so

the air inlet, fluid inlet, and fluid outlet ports are easily

accessible. The inlet port must point down and the outlet

port must point up.

Use 5/8 in. lag screws or bolts for mounting.

Wall Mount Installation

1. Wall Mount Kit 245875 is available. See FIG. 1.

2. Be sure the wall can support the weight of the

pump, bracket, hoses and accessories, as well as

the stress caused during operation.

3. Using the wall bracket (B) as a template, drill 5/8 in.

mounting holes in the wall. See page 29 for a wall

mounting diagram. Mount the bracket 1.2-1.5 m (4-5

ft) above the floor.

4. Attach the bracket (B) to the pump (A) with the

screws (C) and washers (D) provided in the kit.

5. Attach the bracket to the wall. Use screws (E) that

are long enough to keep the pump from vibrating

during operation. Be sure the pump is level.

Floor Stand Installation

Floor Stand Kit 245874 is available. See FIG. 2 to

assemble.

To ensure proper operation, mount the pump in a

horizontal position.

FIG. 1: Wall Mount Kit

FIG. 2: Floor Stand Installation

TI2079B

TI20798

Installation

6309476B

Air Line

1. Install the air line accessories as shown in FIG. 3.

Mount these accessories on the wall or on a

bracket. Be sure the air line supplying the accesso-

ries is grounded.

a. Install an air regulator (C) and gauge to control

the fluid pressure. The fluid outlet pressure will

be three times the setting of the air regulator.

b. A bleed-type master air valve (B) is required in

your system to relieve air trapped between it

and the pump when the valve is closed. Trapped

air can cause the pump to cycle unexpectedly

which could result in serious injury including

splashing in the eyes or on the skin, or injury

from moving parts. Be sure the bleed valve is

easily accessible from the pump, and is located

downstream from the air regulator.

c. The air line filter (D) removes harmful dirt and

moisture from the compressed air supply.

d. A second bleed-type air valve (T) isolates the air

line accessories for servicing. Locate upstream

from all other air line accessories.

2. Install a grounded, flexible air hose (A) between the

accessories and the pump air inlet. See Technical

Data on page 26 to determine the air inlet size of

your pump. Use a minimum 13 mm (1/2 in.) ID air

hose.

3. Screw an air line quick disconnect coupler (N) onto

the end of the air hose (A), and screw the mating fit-

ting into the pump air inlet snugly. Do not connect

the coupler to the fitting until you are ready to oper-

ate the pump.

Fluid Suction Line

• Use conductive hoses (E). See FIG. 3.

•See

Technical Data on page 26 to determine the

fluid inlet size of your pump.

•

Do not

pressure feed the pump; diaphragm life will

be shortened.

• For maximum suction lift (wet and dry) information,

see Technical Data on page 26.

Fluid Outlet Line

1. Use conductive fluid hoses (J). See FIG. 3. See

Technical Data on page 26 to determine the fluid

outlet size of your pump.

2. Install a fluid drain valve (G) near the fluid outlet.

The fluid drain valve is required to relieve pressure

in the hose and gun. The drain valve reduces the

risk of serious injury, including splashing in the eyes

or on the skin, or injury from toxic fluids.

3. Install a shutoff valve (H) in the fluid outlet line.

Installation

309476B 7

Key:

A Air Supply Line

B Bleed-Type Master Air Valve

C Air Regulator

D Air Line Filter

E Fluid Suction Line

F Fluid Supply

G Fluid Drain Valve

H Fluid Shutoff Valve

J Fluid Line

K Mounting Bracket

L Internal Air Relief Valve

M Muffler

N Air Line Quick Disconnect Coupler

P Pump Air Piston

R Pump Diaphragms

S Pump Ball Checks

T Air Shutoff Valve

Y Pump Ground Wire

FIG. 3. Typical Installation

TI1961B

Installation

8309476B

Grounding

Ground all of this equipment:

•

Pump:

use a ground wire and clamp. See FIG. 4.

Loosen the grounding screw (X). Insert one end of a

1.5 mm2(12 ga) minimum ground wire (Y) into the

pump’s grounding clamp (8) and tighten the screw

(X) securely. Connect the other end of the wire to a

true earth ground. For a ground wire and clamp,

order Part No. 238909.

•

Air and fluid hoses:

Use only electrically conductive

hoses.

•

Air compressor:

Follow manufacturer’s recommen-

dations.

•

Fluid supply drum:

Follow your local code.

•

All solvent pails used when flushing:

Follow your

local code. Use only metal pails, which are conduc-

tive, placed on a grounded surface. Do not place the

pail on a nonconductive surface, such as paper or

cardboard, which interrupts the grounding continu-

ity.

FIG. 4. Grounding the Pump

WARNING

Before operating the pump, ground the system as

explained below. Read the warnings on page 4.

TI2085A

Operation

309476B 9

Operation

Pressure Relief Procedure

1. Shut off the air to the pump.

2. Open the dispensing valve, if used.

3. Open the fluid drain valve to relieve all fluid pres-

sure, having a container ready to catch the drain-

age.

Flush the Pump Before First

Use

The pump was tested in water. If the water could con-

taminate the fluid you are pumping, flush the pump thor-

oughly with a compatible solvent. Follow the steps under

Starting and Adjusting the Pump.

Starting and Adjusting the

Pump

1. Be sure the pump is properly grounded. Refer to

Grounding on page 8.

2. Check all fittings to be sure they are tight. Be sure to

use a compatible liquid thread sealant on all male

threads. Tighten the fluid inlet and outlet fittings

securely.

3. Re-torque all screws and fasteners before startup.

Re-torque the fluid cover screws first, followed by

the manifold screws.

4. Place the suction tube (E) in the fluid to be pumped.

5. Place the end of the fluid hose (J), see FIG. 3, into

an appropriate container.

6. Close the fluid drain valve (G). Open the fluid shutoff

valve (H).

7. With the pump air regulator (C) closed, open the

bleed-type master air valve (B).

8. If the fluid hose has a dispensing device, hold it

open while continuing with the following step.

9. Slowly open the air regulator (C) until the pump

starts to cycle. Allow the pump to cycle slowly until

all air is pushed out of the lines and the pump is

primed.

If you are flushing,

run the pump long enough to thor-

oughly clean the pump and hoses. Close the air regula-

tor. Remove the suction tube (E) from solvent and place

it in the fluid to be pumped.

Pump Shutdown

Short Term Shutdown

For a short term shutdown, relieve the pressure (see at

left).

Long Term Shutdown

For a long term shutdown, such as several hours or

overnight:

1. Flush the pump thoroughly.

2. Leave compatible solvent in the pump.

3. Relieve the pressure (see at left).

WARNING

Read the warnings on page 3, and follow the Pressure

Relief Procedure below whenever you:

• are instructed to relieve pressure

• stop spraying

• check or service any of the equipment

• install or clean the fluid nozzle.

Operating the pump beyond the maximum air

input pressure will decrease diaphragm life.

Do not operate the pump dry for long periods of

time to avoid reducing diaphragm life.

Maintenance

10 309476B

Maintenance

Lubrication

Flushing and Storage

Flush the pump with a compatible solvent often enough

to prevent the fluid you are pumping from drying in the

pump and damaging it. Follow the Pressure Relief Pro-

cedure on page 9 before storing it for any length of time.

Tighten Threaded

Connections

1. Before each use, check all hoses for wear or dam-

age, and replace as necessary.

2. Check to be sure all threaded connections are tight

and leak-free.

3. Check and re-torque all screws and fasteners at

least every two months. Re-torque the fluid cover

screws first, followed by the manifold screws.

Preventive Maintenance

Schedule

Establish a preventive maintenance schedule, based on

the service history of the pump. This is especially impor-

tant for prevention of spills or leakage due to diaphragm

failure.

CAUTION

Lubrication of the pump is not required. Oil is

exhausted through the muffler, which could contami-

nate the fluid supply or other equipment. Excessive

lubrication can also cause the pump to malfunction.

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