Graco Viscount I 1000 Bedienungsanleitung

Instructions – Parts List

GRACO INC.ąP.O. BOX 1441ąMINNEAPOLIS, MNą55440-1441

STAINLESS STEEL

ViscountrI 1000 Pump

1000 psi (6.9 MPa, 69 bar) Maximum Hydraulic Input Pressure

1000 psi (6.9 MPa, 69 bar) Maximum Fluid Outlet Pressure

Part No. 218077, Series B

U.S. Patent No. 4,383,475

Patent 1984 Canada

Brevete 1984

Foreign Patents Pending

307622H

Read warnings and instructions.

See page 2 for Table of Contents.

03833

2307622

Table of Contents

Warnings 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operation 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Parts 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Technical Data 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dimensions 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mounting Hole Layout 15. . . . . . . . . . . . . . . . . . . . . . . . . .

Graco Standard Warranty 16. . . . . . . . . . . . . . . . . . . . . .

Graco Information 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Symbols

Warning Symbol

WARNING

This symbol alerts you to the possibility of serious

injury or death if you do not follow the instructions.

Caution Symbol

CAUTION

This symbol alerts you to the possibility of damage to

or destruction of equipment if you do not follow the

instructions.

WARNING

INSTRUCTIONS

EQUIPMENT MISUSE HAZARD

Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.

DThis equipment is for professional use only.

DRead all instruction manuals, tags, and labels before operating the equipment.

DUse the equipment only for its intended purpose. If you are uncertain about usage, call your Graco

distributor.

DDo not alter or modify this equipment. Use only genuine Graco parts and accessories.

DCheck equipment daily. Repair or replace worn or damaged parts immediately.

DDo not exceed the maximum working pressure of the lowest rated system component. Refer to the

Technical Data on pages 14 for the maximum working pressure of this equipment.

DUse fluids and solvents which are compatible with the equipment wetted parts. Refer to the Tech-

nical Data section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings.

DDo not use hoses to pull equipment.

DRoute hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose

Graco hoses to temperatures above 82_C (180_F) or below –40_C (–40_F).

DWear hearing protection when operating this equipment.

DDo not lift pressurized equipment.

DComply with all applicable local, state, and national fire, electrical, and safety regulations.

3307622

WARNING

INJECTION HAZARD

Spray from the gun/valve, hose leaks, or ruptured components can inject fluid into your body and

cause extremely serious injury, including the need for amputation. Fluid splashed in the eyes or on the

skin can also cause serious injury.

DFluid injected into the skin might look like just a cut, but it is a serious injury. Get immediate medi-

cal attention.

DDo not point the gun/valve at anyone or at any part of the body.

DDo not put your hand or fingers over the spray tip/nozzle.

DDo not stop or deflect leaks with your hand, body, glove or rag.

DDo not “blow back” fluid; this is not an air spray system.

DAlways have the tip guard and the trigger guard on the gun/valve when spraying.

DBe sure the gun/valve trigger safety operates before spraying.

DLock the gun/valve trigger safety when you stop spraying.

DFollow the Pressure Relief Procedure on page 8 whenever you: are instructed to relieve pres-

sure; stop spraying; clean, check, or service the equipment; and install or clean the spray tip/

nozzle.

DTighten all fluid connections before operating the equipment.

DCheck the hoses, tubes, and couplings daily. Replace worn, damaged, or loose parts immediately.

Permanently coupled hoses cannot be repaired; replace the entire hose.

DUse only Graco approved hoses. Do not remove any spring guard that is used to help protect the

hose from rupture caused by kinks or bends near the couplings.

MOVING PARTS HAZARD

Moving parts, can pinch or amputate your fingers.

DKeep clear of all moving parts when starting or operating the pump.

DBefore servicing the equipment, follow the Pressure Relief Procedure on page 8 to prevent the

equipment from starting unexpectedly.

4307622

WARNING

FIRE AND EXPLOSION HAZARD

Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and

result in a fire or explosion and serious injury.

DGround the equipment and the object being sprayed. Refer to Grounding on page 5.

DIf there is any static sparking or you feel an electric shock while using this equipment, stop spray-

ing immediately. Do not use the equipment until you identify and correct the problem.

DProvide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid

being sprayed.

DKeep the spray area free of debris, including solvent, rags, and gasoline.

DElectrically disconnect all equipment in the spray area.

DExtinguish all open flames or pilot lights in the spray area.

DDo not smoke in the spray area.

DDo not turn on or off any light switch in the spray area while operating or if fumes are present.

DDo not operate a gasoline engine in the spray area.

TOXIC FLUID HAZARD

Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin,

inhaled, or swallowed.

DKnow the specific hazards of the fluid you are using.

DStore hazardous fluid in an approved container. Dispose of hazardous fluid according to all local,

state and national guidelines.

DAlways wear protective eyewear, gloves, clothing and respirator as recommended by the fluid and

solvent manufacturer.

5307622

Installation

Grounding

WARNING

FIRE AND EXPLOSION HAZARD

Before operating the pump, ground the

system as explained below. Also read

the section FIRE AND EXPLOSION

HAZARD on page 4.

Ground all of this equipment:

DPump: Loosen the grounding lug locknut (W) and

washer (X). Insert one end of a 12 ga (1.5 mm2)

minimum, ground wire (Y) into the slot in lug (Z)

and tighten the locknut securely. See Fig. 1. Order

Part No. 237569, Ground Wire and Clamp. Connect

the clamp end of the ground wire to a true earth

ground.

DFluid and hydraulic hoses: Use only electrically

conductive hoses.

DHydraulic power supply: Follow manufacturer’s

recommendations.

DSpray gun or dispensing valve: Obtain grounding

through connection to a properly grounded fluid

hose and pump.

DObject being sprayed: Follow the local code.

DFluid supply container: Follow the local code.

DAll solvent pails used when flushing: Follow the

local code. Use only metal pails, which are conduc-

tive. Do not place the pail on a non-conductive

surface, such as paper or cardboard, which inter-

rupts the grounding continuity.

To maintain grounding continuity when flushing or

relieving pressure, always hold a metal part of the gun

firmly to the side of a grounded metal pail, then trigger

the gun.

Fig. 1

0864

6307622

Installation

Typical Installation

03815

E F H

hydraulic outlet

7/8–14 UNF-2a

37_(m) flare

hydraulic inlet

3/4–16 UNF-2a

37_(m) flare

3/4 npt(f)

fluid intake

KEY

Fluid hose to gun

Fluid drain valve

Suction hose

Hydraulic return line

Hydraulic supply line

shutoff valve

Pressure gauge

Flow control valve

Pressure reducing valve

Accumulator

Drain line

Hydraulic supply line

Hydraulic power supply

Ground wire

Wet-cup

Check valve

Hydraulic return line

Shutoff valve

7307622

Installation

NOTE: The Typical Installation shown on page 6 is

only a guide. Contact your Graco distributor for assis-

tance in custom designing your hydraulic system.

NOTE: Mount the pump to suit the type of installation

planned. The pump dimensions and mounting hole

layout are shown on the back cover.

CAUTION

The hydraulic supply system must be kept clean at

all times to avoid damage to the motor and hydraulic

power supply. Blow out all hydraulic lines with air and

flush thoroughly with hydraulic oil before connecting

the lines to the motor.

Always plug the hydraulic inlets, outlets, and lines

when disconnecting them for any reason to avoid

introducing dirt and other contaminants into the sys-

tem.

Be sure that your hydraulic power supply is equipped

with a suction filter to the hydraulic pump and a system

return line filter of 10 micron size. Carefully follow the

manufacturer’s recommendations on reservoir and

filter cleaning and periodic changes of hydraulic fluid.

The motor has a 3/4–16, 37_(m) flared tube hydraulic

oil inlet fitting, and a 7/8–14, 37_(m) flared tube hy-

draulic oil outlet fitting. Use a minimum 1/2 in. ID

hydraulic supply line and a minimum 5/8 in. ID return

line.

On the hydraulic oil supply line (L), install a shutoff

valve (E) to isolate the system for servicing; a fluid

pressure gauge (F) to monitor hydraulic oil pressure to

the motor and avoid overpressurizing the motor or

displacement pump; a pressure and temperature

compensated flow control valve (G) to prevent the

motor from running too fast; a pressure reducing valve

(H) with a drain line (K) running directly into the hy-

draulic return line (D); and an accumulator (J) to

reduce the hammering effect caused by the motor

reversing direction.

On the hydraulic return line (D), install a shutoff valve

(R) for isolating the motor for servicing.

WARNING

To reduce the risk of serious injury including fluid

injection, your system must include a drain valve

installed near the pump fluid outlet to help relieve

fluid pressure in the displacement pump and hoses

when shutting off the pump.

Install a fluid drain valve (B) and a grounded dispense

hose to the pump’s 1/2 npt fluid outlet, and connect a

suction hose to the 3/4 npt pump fluid intake. See the

Typical Installation.

WARNING

To reduce the risk of component rupture, which can

cause serious injury, including fluid injection, he

sure that all accessories and system components

can withstand the pressure and flow created by this

pump.

Ground the pump and system as instructed on

page 5.

8307622

Operation

Pressure Relief Procedure

WARNING

INJECTION HAZARD

Fluid under high pressure can be in-

jected through the skin and cause

serious injury. To reduce the risk of an

injury from injection, splashing fluid, or moving

parts, follow the Pressure Relief Procedure

whenever you

DAre instructed to relieve the pressure

DStop spraying/dispensing

DCheck or service any of the system equipment

DInstall or clean the spray tip/nozzle

1. Lock the gun/valve trigger safety.

2. Turn off the hydraulic supply line valve (E) first,

then the return line valve (R).

3. Unlock the gun/valve trigger safety.

4. Hold a metal part of the gun/valve firmly to a

grounded metal waste container and trigger it to

relieve the fluid pressure.

5. Lock the trigger safety.

6. Open the pump drain valve (required in your

system), having a container ready to catch the

drainage.

7. Leave the drain valve open until you are ready to

spray again.

If you suspect that the spray tip or hose is completely

clogged, or that pressure has not been fully relieved

after following the steps above, very slowly loosen the

hose end coupling and relieve pressure gradually, then

loosen completely. Now clear the tip or hose obstruc-

tion.

9307622

Operation

CAUTION

When shutting off the hydraulic supply system,

always shut off the supply line shutoff valve (E) first,

and then the return line shutoff valve (R). This is to

prevent overpressurizing the motor or its seals.

When starting the hydraulic system, open the return

line shutoff valve first.

Check the hydraulic fluid level, and add fluid as neces-

sary to fill lines, before each use.

Flush the pump before using it for the first time to

remove the light oil which was left in after factory

testing to protect the pump from corrosion. Be sure the

solvent used is compatible with the fluid to be sprayed

and the wetted parts of the pump, shown on the back

cover.

To Flush:

Use a compatible solvent when flushing. In a circulat-

ing system, circulate the flushing fluid long enough to

thoroughly clean all lines.

WARNING

To reduce the risk of fluid injection, static sparking

and splashing when flushing, be sure the entire

system is grounded, including flushing pails. Hold a

metal part of the gun firmly to the side of a

grounded metal pail, and aimed into it, and use the

lowest possible pressure to flush. See Fig. 2. Then,

follow the Pressure Relief Procedure on page 8.

Fig. 2

ÄÄÄÄ

01136

Maintain firm

metal-to-metal

contact between

gun and container.

To operate the pump, turn on the hydraulic power

supply. Open the hydraulic return line shutoff valve (R)

first, and then the supply line shutoff valve (E). Slowly

open the flow control valve. Use the lowest possible

pressure to obtain the desired results. Higher pres-

sures increases tip wear and pump wear.

In a direct supply system, the pump starts when the

gun or valve is opened and stall when it is closed. In a

circulating system, the pump operates continuously

until the hydraulic power supply is turned off.

WARNING

To reduce the risk of overpressurizing the system

which can cause a rupture, fire, or explosion and

result in serious injury, including fluid injection,

always follow these precautions:

Never exceed 1000 psi (7 MPa, 70 bar), or 3 gpm

(11.4 liter/min) hydraulic input to the motor.

Never exceed 1000 psi (7 MPa, 70 bar) maximum

pump outlet pressure.

CAUTION

Never allow the hydraulic oil temperature to exceed

130_F (54_C). The pump seals wear faster and

leaking might occur at higher temperatures.

10 307622

Maintenance

WARNING

To reduce the risk of serious injury whenever you

are instructed to relieve pressure, always follow the

Pressure Relief Procedure on page 8.

Check the tightness of the packing nut weekly. Always

relieve the pressure before adjusting. The packing

nut should be tight enough to stop leakage, but no

tighter. Overtightening compresses and damages the

packings and results in pump leaking.

Carefully monitor the fluid supply. If the pump empties

the supply container, air is sucked into the pump,

causing it to run too fast and to be damaged. If the

pump runs too fast, shut it off immediately. Fill the

supply container and prime the pump to remove all air,

or flush the pump.

Always flush the pump before any fluid dries in it.

Always stop the pump at the bottom of its stroke to

prevent the fluid from drying on the displacement rod

and damaging the throat packings.

Check Valve Adjustment

The fluid piston valve is factory set for low volume

pumping of light viscosity fluids. For heavier fluids or

more volume, increase the ball travel by moving the

pin (S) to a high set of holes. See Fig. 3. Fig. 3

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Graco Wasserpumpe Handbücher

Graco

Graco 970159 Bedienungsanleitung

Graco

Graco Series A Bedienungsanleitung

Graco

Graco Husky 2150e Bedienungsanleitung

Graco

Graco Husky 15120 Gebrauchs- und Pflegehandbuch

Graco

Graco Husky 1050HP Bedienungsanleitung

Graco

Graco Airlessco PRO-DUTY Series Betriebsanleitung

Graco

Graco Husky 715 Bedienungsanleitung

Graco

Graco saniforce 2150 Bedienungsanleitung

Graco

Graco Check-Mate L100CM Stücklistenhandbuch

Graco

Graco RPS 2900 Bedienungsanleitung

Graco

Graco 225773 Bedienungsanleitung

Graco

Graco Check-Mate 800 Bedienungsanleitung

Graco

Graco Hydra-Cat A Series Bedienungsanleitung

Graco

Graco E-Flo SP D200S Bedienungsanleitung

Graco

Graco FIRE-BALL Series Stücklistenhandbuch

Graco

Graco ChemSafe 515 Stücklistenhandbuch

Graco

Graco 233776 Bedienungsanleitung

Graco

Graco Husky 3300e Gebrauchs- und Pflegehandbuch

Graco

Graco Husky 2150e Bedienungsanleitung

Graco

Graco Check-Mate 2100 Bedienungsanleitung

Graco

Graco Core E1 Gebrauchs- und Pflegehandbuch

Graco

Graco Husky 1050 Series Gebrauchs- und Pflegehandbuch

Graco

Graco 17P750 Bedienungsanleitung

Graco

Graco Check-Mate 800 Series Bedienungsanleitung

Beliebte Wasserpumpe Handbücher anderer Marken

Neptun

Neptun NPHW 5500 Bedienungsanleitung

Sensidyne

Sensidyne Gilian BDX-II Montage- und Bedienungsanleitung

Draper

Draper 47808 Bedienungsanleitung

Trolla

Trolla 12820 Bedienungsanleitung

Sunfab

Sunfab SVH Series Bedienungsanleitung

WilTec

WilTec 50740 Bedienungsanleitung

Fieldmann

Fieldmann FVC 5015 EK Bedienungsanleitung

Everbilt

Everbilt EFSUB5-122HD Bedienungsanleitung

esotec

esotec 101018 Bedienungsanleitung

Becker

Becker BASIC VASF 2.80/1-0.AC230 Bedienungsanleitung

Sykes AmeriPumps

Sykes AmeriPumps GP100M Fehlerbehebungshandbuch

DUROMAX

DUROMAX XP WX Series Bedienungsanleitung

BRINKMANN PUMPS

BRINKMANN PUMPS SBF550 Bedienungsanleitung

Franklin Electric

Franklin Electric IPS Bedienungsanleitung

Xylem

Xylem e-1532 Series Bedienungsanleitung

Milton Roy

Milton Roy PRIMEROYAL Bedienungsanleitung

STA-RITE

STA-RITE ST33APP Bedienungsanleitung

GÜDE

GÜDE HWW 900 GC Bedienungsanleitung