Graco 225773 Bedienungsanleitung

307878Y

Instructions

50:1 Ratio Fire-Ball®

Lubrication Pump

Portable units for heavy grease. For professional use only.

See page 2 for model information, including maximum

working pressure and approvals.

Important Safety Instructions

Read all warnings and instructions in this

manual. Save these instructions.

These systems are designed to be used only in

pumping non-corrosive and non-abrasive lubricants

and grease. Any other use of the system can cause

unsafe operating conditions and result in component

rupture, fire, or explosion which can cause serious

injury, including fluid injection.

Model 240883 shown

Table of Contents

2307878Y

Table of Contents

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Models 225773, 225827, 240883, 240884, and

245695 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Models 225006, 225026, 240880, 240881, and

245696 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Models 222069, 240885, and 245694 . . . . . . . . 7

Models 222245 and 240882 . . . . . . . . . . . . . . . . 7

Models 226012 and 240886 . . . . . . . . . . . . . . . . 8

Typical Installation . . . . . . . . . . . . . . . . . . . . . . . 9

Air Line and Accessories . . . . . . . . . . . . . . . . . 10

Pressure Relief Procedure . . . . . . . . . . . . . . . . 10

Start-up: Single or Multiple Pump Systems . . . 10

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 18

Models

Part No.

Maximum Working

Pressure

psi (MPa, bar)

Size Base Type* Dispense

Kit Cover Inductor Follow

Plate Pail

Installation

Kit 240831

225006

5000 (35, 350)

120 lb Portable   

240880 † 120 lb Portable    

225026 120 lb 2-wheel truck   

245696 120 lb 2-wheel truck   

240881 † 120 lb 2-wheel truck    

222245 120 lb 2-wheel truck   

240882 † 120 lb 2-wheel truck    

225773 35 to 50 lb 2-wheel truck   

245695 35 to 50 lb 2-wheel truck   

240883 † 35 to 50 lb 2-wheel truck    

225827 35 to 50 lb -  

240884 † 35 to 50 lb -   

222069 25 to 50 lb -  

245694 25 to 50 lb -  

240885 † 25 to 50 lb -   

226012 50 lb 2-wheel truck  

240886 † 50 lb 2-wheel truck   

† These models are CE Certified.

Warnings

307878Y 3

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-

tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When

these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific

hazard symbols and warnings not covered in this section may appear throughout the body of this manual where

applicable.

WARNING

FIRE AND EXPLOSION HAZARD

When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be

aware that flammable fumes can ignite or explode. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources, such as cigarettes and portable electric lamps.

• Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline.

• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.

• Ground all equipment in the work area.

• Use only grounded hoses.

•Stop operation immediately if static sparking occurs or you feel a shock.Do not use equipment

until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system

component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all

equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information

about your material, request MSDS from distributor or retailer.

• Do not leave the work area while equipment is energized or under pressure.

• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu-

facturer’s replacement parts only.

• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create

safety hazards.

• Make sure all equipment is rated and approved for the environment in which you are using it.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

Warnings

4307878Y

SKIN INJECTION HAZARD

High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This

may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical

treatment.

• Do not point dispensing device at anyone or at any part of the body.

• Do not put your hand over the fluid outlet.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or

servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses and couplings daily. Replace worn or damaged parts immediately.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or

swallowed.

• Read MSDSs to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

• Always wear chemically impermeable gloves when spraying, dispensing, or cleaning equipment.

WARNING

Installation

307878Y 5

Installation

Grounding

Ground all of this equipment:

• Pump: Use a ground wire and clamp as shown in

FIG. 1. Remove the ground screw (Z) and insert

through the eye of the ring terminal at end of ground

wire (Y). Fasten the screw back onto the pump and

tighten securely. Connect the other end of the

ground wire to a true earth ground. To order a

ground wire and clamp, order P/N 222011.

• Air and fluid hoses: Use only grounded hoses.

• Air compressor: Follow manufacturer’s recommen-

dations.

• Fluid supply container: Follow the local code.

• To maintain ground continuity when flushing or

relieving pressure, always hold a metal part of the

fun firmly to the side of a grounded metal waste con-

tainer, then trigger the gun.

Models 225773, 225827, 240883,

240884, and 245695

Refer to FIG. 2 for the following instructions.

1. Models 225773, 240883, and 245695 only :

Assemble the truck as shown in the parts drawing

on page 13. Secure the truck pail (5) to the truck

base with the pointed hold-down clamps (3c) and

thumb nuts (3d).

2. Models 225827 and 240884 only : Remove the

fluid outlet adapter included with the pump, and

screw the holster (6) into the pump outlet, using

thread sealant.

3. Remove the cover (4) from the pail of lubricant.

Place the pail of lubricant into the truck pail.

4. Secure the cover (4) on the pail with three thumb-

screws (A).

5. Insert the pump riser tube through the top of the

cover (4). Lower the pump until it rests on the cover.

6. Assembly the gun (2b) and hose (2a), and connect

the hose to the pump fluid outlet.

7. Connect the nipple (2d) to the pump air inlet or air

regulator (7b) inlet, whichever is applicable.

8. Connect the quick-disconnect coupler (2c) to the air

supply hose.

The equipment must be grounded to reduce the risk

of static sparking and electric shock. Electric or static

sparking can cause fumes to ignite or explode.

Improper grounding can cause electric shock.

Grounding provides an escape wire for the electric

current.

FIG. 1

FIG. 2

2c,

3c, 3d

Model 240883 shown

Installation

6307878Y

Models 225006, 225026, 240880,

240881, and 245696

Refer to FIG. 3 for the following instructions.

1. Models 225006 and 240880 : Assembly the base

(3) as shown in the Parts Drawing on page 14.

Models 225026, 240881, and 245696 : Assemble

the truck (3) as shown in the Parts Drawing on page

13.

2. Remove the fluid outlet adapter included with the

pump, and screw the holster (6) into the pump out-

let, using thread sealant.

3. Place an open 120-lb (54.43 kg) drum of grease on

mounting base or truck and secure it with the

hold-down clamps.

For portable base models 225006 and 240880:

For steel drums use pointed end of bracket (3c).

Position clamps above drum bead. Tight bolts (3b).

For fiber drums reverse bracket (3c) to use flat end.

For truck model 225026, 245696 and 240881:

For steel drums: use pointed end of bracket (3c).

Position clamp above drum bead. Tighten thumb

nuts (3d).

4. Press the follow plate (5) down firmly onto the

grease, and rotate it to eliminate air pockets and

reduce channeling.

5. Insert the pump through the cover (4).

6. Slide the cover up far enough to let the pump pass

easily through the follow plate grommet.

7. Secure the cover (4) on the drum with the thumb

screws (A). It is not necessary to bolt the pump to

the cover.

8. Assemble the gun (2b) and hose (2a), and connect

the hose to the pump fluid outlet.

9. Connect the nipple (2d) to the pump air inlet or air

regulator (7b) inlet, whichever is applicable.

10. Connect the quick-disconnect couple (2c) to the air

supple hose.

FIG. 3

2c, 2d

3b, 3c

Model 240881 shown

3c, 3d

Installation

307878Y 7

Models 222069, 240885, and

245694

Refer to FIG. 4 for the following instructions.

1. Remove the cover from the pail and scoop the lubri-

cant from the center to the sides of the pail to make

its surface concave.

2. Center the follow plate (5) in the pail opening. Press

the plate firmly downward and rotate it over the

lubricant surface to eliminate air pockets and pre-

vent channeling.

3. Place the cover (3a) on thep ail, and tighten the

thumb screws (3f).

4. Assemble the gun (2b) and hose (2a), and connect

the hose to the pump fluid outlet.

5. Connect the nipple (2d) to the pump air inlet or air

regulator (7b) inlet, whichever is applicable.

6. Connect the quick-disconnect coupler (2c) to the air

supply hose.

Models 222245 and 240882

Refer to FIG. 5 for the following instructions.

1. Assemble the cart (6). Use only 2 of the 4 brackets

(5d) supplied.

2. Install the rear positions of the drum shelf (6b).

3. Press the follow plate (4) down firmly onto the

grease, and rotate it to eliminate any air pockets

and reduce channeling. Insert the pump through the

cover (3). Slide the cover up far enough to allow the

pump to pass easily through the follow plate grom-

met and into the grease.

4. Using items 5a to 5d, secure the cover to the drum,

and the drum to the cart. It is not necessary to bolt

the pump to the cover.

5. Assemble the gun (2b) and hose (3a), and connect

the hose to the pump fluid outlet.

6. Connect the quick-disconnect nipple (2d) to the

pump air inlet or air regulator (7b) inlet, whichever is

applicable.

7. Connect the quick-disconnect couple (2c) to the air

supply hose.

FIG. 4

2c,

Model 240885 shown

FIG. 5

Model 240882 shown

Installation

8307878Y

Models 226012 and 240886

Refer to FIG. 7 for the following instructions unless other

wise indicated.

1. Assemble the truck as shown in the Parts Drawing

on page 13 but do not assemble the handle.

2. Slide handle through elevator slide tube and secure

handle to base.

3. Remove the fluid outlet adapter included with the

pump, and screw the holster (6) into the pump outlet

using thread sealant.

4. Secure pump to elevator mounting plate.

5. Remove inductor plate locking nut, locking ring, and

o-ring. (FIG. 6)

6. In order, slide inductor plate locking nut, locking

ring, and o-ring on pump riser tube.

7. Adjust the inductor plate (5) on the pump riser tube

so the slots are showing just below the inside of the

plate. Tighten the locking nut securely. (FIG. 6)

8. Open the inductor plate vent by turning the knob

counter clockwise.

9. Place an open 50 lb (22.68 kg) pail of grease on the

truck and secure it with the hold-down clamps.

10. Remove the cover from the pail and scoop the lubri-

cant from the center to the sides of the pail to make

its surface concave.

11. Center the inductor plate (5) in the pail opening.

Press down on the pump and rock it back and forth

to seat the inductor plate to eliminate air pockets.

Continue action until material appears at the vent

opening.

12. Close the inductor plate vent by turning the knob

clockwise.

13. Assemble the gun (2b), Z-swivel, and hose (2a).

14. Connect hose (2a) to holster (6) or to pump fluid

outlet adapter if you chose not to use the hol-

ster.Connect the nipple (2d) to the pump air inlet or

air regulator inlet (7b), whichever is applicable.

15. Connect the quick-disconnect coupler (2c) to the air

supply hose.

FIG. 6

Locking nut

Locking ring

1/8” (3 mm)

Pump intake slots

Pump riser tube

FIG. 7

3c, 3d

2b 2c, 2d

Model 240886 shown

Installation

307878Y 9

Typical Installation

The installation shown below is only a guide for selecting and installing system components and accessories. Con-

tact your Graco distributor for assistance in designing a system to suit your particular needs.

Key:

A Fluid dispense line

B Pump ground wire (required)

C Air regulator

D Main air supply line

EAirfilter

F Pump lubricator

G Pump runaway valve

H Bleed-type master air valve (required)

J Quick-disconnect couple and nipple

K Air regulator (7b) with safety valve (7c) and gauge (not

shown)

Included with Models 240880 to 240886

FIG. 8

ECFGH

Installation

10 307878Y

Air Line and Accessories

NOTE: Install air line accessories in the order shown in

the Typical Installation.

• Install a pump runaway valve (G) to shut off the air

to the pump if the pump accelerates beyond the

pre-adjusted setting. A pump that runs too fast can

be seriously damaged.

• Install an air line lubricator (F) for automatic air

motor lubrication.

• Install a bleed-type master air valve (H) to relieve air

trapped between the valve and the motor when the

valve is closed.

• Install the air regulator (C) to control pump speed

and pressure.

• On the main air supply line from the compressor,

install an air line filter (E) to remove harmful dirt and

contaminants from the compressed air supply.

•For Models 240880 through 240886, install the

provided air regulator/safety valve (K) at the pump

air inlet with the nipple (7a, also included).

Operation

Pressure Relief Procedure

1. Shut off the air to the pump.

2. Bleed off the air pressure by closing the air regulator

(self-relieving type), or closing the bleed-type mas-

ter air valve installed upstream of the air regulator,

or disconnecting the air supply hose at the

quick-disconnect.

3. Hold a metal part of the gun or valve firmly to the

side of a grounded metal waste container and trig-

ger to relieve fluid pressure.

Start-up: Single or Multiple

Pump Systems

1. Close the air regulator and bleed-type master air

valves to all but one pump.

2. Open the master air valve from the compressor.

3. For the pump which is connected, trigger the dis-

pensing valve into a grounded metal waste con-

tainer, making firm metal-to-metal contact between

the container and valve.

4. Open the bleed-type master air valve, and open the

pump air regulator slowly until the pump is running.

When the pump is primed and all air has been

pushed out of the lines, release the trigger.

5. If you have more than one pump, repeat this proce-

dure for each pump.

NOTE: When the pump is primed, and with sufficient air

supplied, the pump starts when the dispensing valve is

opened and shuts off when it is closed.

Trapped air can cause the air motor to cycle

unexpectedly, causing serious injury if you are

adjusting or repairing the pump. Follow the Pressure

Relief Procedure on page 10.

NOTICE

Avoid hanging air accessories directly on the pump

air inlet. The fittings are not strong enough to support

the accessories and may cause one or more to

break. If accessories must be installed directly on the

pump, provide a bracket on which to mount them.

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