Greenlee Fairmont F07 Bedienungsanleitung

INSTRUCTION MANUAL

Read and understand all of the instructions and

safety information in this manual before operating

or servicing this tool.

F07

Portable Power Unit

Serial Code GFN

Greenlee Textron / Subsidiary of Textron Inc. 24455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070

F07 Portable Power Unit

KEEPTHIS MANUAL

Table of Contents

Description .....................................................................2

Purpose of this Manual ..................................................2

Other Publications..........................................................2

Important Safety Information.......................................3-4

Identification ...................................................................5

Specifications .................................................................6

Hose Connections..........................................................7

Operation ....................................................................8-9

Maintenance............................................................10-11

Troubleshooting ......................................................12-13

Service .........................................................................14

Illustrations and Parts List .......................................15-17

Safety

Safety is essential in the use and maintenance of

Fairmont tools and equipment. This manual and any

markings on the tool provide information for avoiding

hazards and unsafe practices related to the use of this

tool. Observe all of the safety information provided.

Purpose

This manual is intended to familiarize all personnel with

the safe operation and maintenance procedures for the

Fairmont F07 Portable Power Unit (504 5894.9).

Keep this manual available to all personnel.

Replacement manuals are available upon request

at no charge.

Other Publications

Tool Owners/Users

SAE Standard J1273 (Hose and Hose Assemblies):

Publication 999 3032.3

Description

The F07 Portable Power Unit is a compact unit providing

a flow of 18.9 lpm (5 gpm) and a maximum pressure of

117 bar (1700 psi). It is a lightweight power source

intended for use with open-center system hydraulic

tools. HTMA couplers are provided for tool connection.

Its compact size and light weight allow use at remote

work sites that might not be accessible by a larger power

unit or hydraulic truck. The ability to get close to the work

area allows the use of shorter hydraulic hoses, increas-

ing tool efficiency.

The simple design of the hydraulic circuit and reliable

Honda gasoline-powered engine ensure years of

trouble-free operation, when serviced according to the

recommended maintenance schedule. Other features

include a large capacity oil cooler, sight level gauges,

pneumatic tires, and handles for ease of transport.

All specifications are nominal and may change as design improve-

ments occur. Greenlee Textron shall not be liable for damages

resulting from misapplication or misuse of its products.

Greenlee Textron / Subsidiary of Textron Inc. 34455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070

F07 Portable Power Unit

IMPORTANT SAFETY INFORMATION

This symbol is used to call your attention to hazards

or unsafe practices which could result in an injury

or property damage. The signal word, defined below,

indicates the severity of the hazard. The message

after the signal word provides information for prevent-

ing or avoiding the hazard.

Hazards or unsafe practices which, if not avoided,

MAY result in injury or property damage.

Hazards which, if not avoided, COULD result in

severe injury or death.

Immediate hazards which, if not avoided, WILL result

in severe injury or death.

SAFETY

ALERT

SYMBOL

Read and understand all of the

instructions and safety information

in this manual before operating or

servicing this tool.

Failure to observe this warning will

result in severe injury or death.

Fuel is flammable and explosive.

• Stop engine before filling fuel tank.

• Do not fill fuel tank when engine

is hot.

• Do not fill fuel tank near an open

flame, sparks, or when smoking.

Failure to observe this warning will

result in severe injury or death.

Do not run power unit engine in a

confined area.

Engine exhaust fumes are toxic.

If inhaled, exhaust fumes can cause

injury or death.

Wear eye protection when operating

or servicing this tool.

Failure to wear eye protection can

result in serious eye injury from

flying debris or hydraulic oil.

Do not disconnect tool, hoses or fittings while the

power source is running or if the hydraulic fluid is

hot. Hot hydraulic fluid can cause serious burns.

Skin injection hazard:

Oil under pressure easily punctures

skin, causing serious injury, gan-

grene, or death. If you are injured by

escaping oil, seek medical attention

immediately.

• Do not use hands to check for

leaks.

• Do not hold hose or couplers while

the hydraulic system is pressurized.

• Depressurize the hydraulic system

before servicing or disconnecting

hoses.

Wear hearing protection when using

this tool.

Long-term exposure to high noise

levels can result in hearing loss.

Greenlee Textron / Subsidiary of Textron Inc. 44455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070

F07 Portable Power Unit

IMPORTANT SAFETY INFORMATION

Note: Keep all decals clean and legible, and replace

when necessary.

Do not let power unit engine run unattended.

Monitor the engine so that it can be shut down

immediately in case of a malfunction.

Failure to observe this warning can result in

severe injury or death.

• Inspect the hydraulic hoses and couplings every

operating day. Repair or replace if leakage, crack-

ing, wear, or damage is evident. Damaged hoses

or couplers can fail, resulting in injury or property

damage.

• Use this power source for manufacturer’s intended

purpose only. Use other than that which is

described in this manual can result in injury or

property damage.

• Make sure that all bystanders are clear of the work

area when handling, starting, and operating the

power unit. Nearby personnel can be injured by

flying parts in the event of a tool malfunction.

Hydraulic oil can cause skin irritation.

• Handle the tool and hoses with care to prevent

skin contact with hydraulic oil.

• In case of accidental skin contact with hydraulic

oil, wash the affected area immediately to remove

the oil.

Failure to observe these precautions can result in

injury.

Engine, exhaust system, and other

components will be hot during and

after operation. Use care when

working around the power unit. Hot

surfaces can cause serious burns.

• Do not operate power unit without

safety guards in place.

• Keep all parts of the body and

loose clothing away from the

engine fan.

Emergency stop procedure: Switch the engine OFF.

Procedure for connecting or disconnecting hydraulic

hoses, fittings or components:

1. Rotate the flow control knob to the OFF

position.

2. Switch the engine OFF.

3. Follow the sequence under “Hose Connections”

to prevent pressure buildup. In case some

pressure has built up, loosen hoses, fittings or

components slowly.

Greenlee Textron / Subsidiary of Textron Inc. 54455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070

F07 Portable Power Unit

Identification

F07 Portable Power Unit

1. Gasoline Engine, 6.5 hp 7. Hydraulic Reservoir

2. Hydraulic Pump 8. Oil Cooler

3. Handle 9. Flow ON/OFF Valve

4. Bumper 10. Tool Connection—Pressure

5. Hydraulic Oil Filter 11. Tool Connection—Return

6. Fuel Tank 12. Oil Fluid Level Gauge

6912

Greenlee Textron / Subsidiary of Textron Inc. 64455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070

F07 Portable Power Unit

Specifications

F07 Portable Power Unit

Weight (dry)............................................. 48 kg (105 lb)

(wet) ............................................ 57 kg (125 lb)

Length ....................................................... 76 cm (30 in)

Width ......................................................... 43 cm (17 in)

Height........................................................ 64 cm (25 in)

Fuel Capacity .......................................... 3.6 l (0.95 gal)

Engine Oil Capacity................................... 0.6 l (0.63 qt)

Hydraulic Oil Capacity............................. 6.9 l (1.83 gal)

Rated Flow ........................................... 19 l/min (5 gpm)

Operating Pressure (max.)................ 117 bar (1700 psi)

Type of Hydraulic System ........................... Open-center

Pressure Port (3/8" NPT) .................HTMA male coupler

Return Port (3/8" NPT)..................HTMA female coupler

Filtration ..........................................10 micron (nominal)

Honda Air-cooled Gasoline Engine Model GX200

Horsepower (maximum)....................6.5 hp @ 3600 rpm

Torque (maximum).......13.2 Nm (9.76 ft-lb) @ 2500 rpm

Hydraulic Schematic

Recommended Hydraulic Fluids

Any non-detergent, petroleum-based, hydraulic fluid

which meets the following specifications or HTMA

specifications may be used.

S.U.S. @

38 °C (100 °F) ........................................... 140 to 225

99 °C (210 °F) ......................................... 40 minimum

Flash Point .............................170 °C (340 °F) minimum

Pour Point ............................... -34 °C (-30 °F) minimum

TYPICAL

TOOL

PRESSURE

PORT (P)

RETURN

PORT (T)

RETURN

PORT (T)

PRESSURE

PORT (P)

CONTROL

VALVE

RELIEF

VALVE

138 bar

(2000 psi)

OIL

COOLER

FILTER

(10 micron)

ENGINE

PUMP

POWER

UNIT

Greenlee Textron / Subsidiary of Textron Inc. 74455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070

F07 Portable Power Unit

Hose Connections

Connecting Hoses

1. Stop the power unit hydraulic flow.

2. Connect the return (tank) hose from the power unit

port to the tool return port (T).

Note: Return (tank) hose connection should always

be connected before pressure (supply) hose

connection to prevent pressure buildup inside the

tool.

3. Connect the pressure (supply) hose from the power

unit pressure port to the tool pressure port (P).

Disconnecting Hoses

1. Stop the power unit hydraulic flow.

2. Disconnect the pressure (supply) hose from the

power unit pressure port to the tool pressure port (P).

Note: Pressure (supply) hose connection should

always be disconnected before return (tank)

hose connection to prevent pressure buildup inside

the tool.

3. Disconnect the return (tank) hose from the power

unit return port to the tool return port (T).

4. To prevent contamination, always install dust caps

over the hydraulic ports of the tool, hoses, and

power unit when disconnected.

Do not disconnect tool, hoses or fittings while

the power unit is running or if the hydraulic fluid

is hot. Hot hydraulic fluid can cause serious burns.

Failure to observe this warning can result in severe

injury.

Greenlee Textron / Subsidiary of Textron Inc. 84455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070

F07 Portable Power Unit

Operation

Fuel is flammable and explosive.

• Stop engine before filling fuel tank.

• Do not fill fuel tank when engine

is hot.

• Do not fill fuel tank near an open

flame, sparks, or when smoking.

Failure to observe this warning will

result in severe injury or death.

Do not run power unit engine in a

confined area.

Engine exhaust fumes are toxic.

If inhaled, exhaust fumes can cause

injury or death.

Wear eye protection when operating

or servicing this tool.

Failure to wear eye protection can

result in serious eye injury from

flying debris or hydraulic oil.

Do not disconnect tool, hoses or fittings while the

power source is running or if the hydraulic fluid is

hot. Hot hydraulic fluid can cause serious burns.

Skin injection hazard:

Oil under pressure easily punctures

skin, causing serious injury, gan-

grene, or death. If you are injured by

escaping oil, seek medical attention

immediately.

• Do not use hands to check for

leaks.

• Do not hold hose or couplers while

the hydraulic system is pressurized.

• Depressurize the hydraulic system

before servicing or disconnecting

hoses.

Wear hearing protection when using

this tool.

Long-term exposure to high noise

levels can result in hearing loss.

Do not let power unit engine run unattended.

Monitor the engine so that it can be shut down

immediately in case of a malfunction.

Failure to observe this warning can result in

severe injury or death.

Engine, exhaust system, and other

components will be hot during and

after operation. Use care when

working around the power unit. Hot

surfaces can cause serious burns.

• Do not operate power unit without

safety guards in place.

• Keep all parts of the body and

loose clothing away from the

engine fan.

Greenlee Textron / Subsidiary of Textron Inc. 94455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070

F07 Portable Power Unit

Pre-Start

1. Check engine oil level. Running the engine with a

low oil level can cause engine damage. The oil alert

system will automatically stop the engine before the

engine oil level falls below safe limits. However, to

avoid the inconvenience of an unexpected shut-

down, always check the engine oil level before

startup.

Refer to the Engine Owner’s Manual for correct oil

type and checking instructions.

2. Check fuel level. Refer to the Engine Owner’s

Manual for fuel recommendations.

3. Check hydraulic reservoir oil level. Fill to full level

as shown on hydraulic fluid level decal. Refer to

“Recommended Hydraulic Fluids” for correct

hydraulic fluid.

4. Check the air filter. A dirty air filter will restrict air flow

to the carburetor, reducing engine performance.

5. Verify that all current maintenance has been per-

formed on the power unit. Refer to the “Maintenance”

section.

Starting the Power Unit

1. Move the flow ON/OFF lever to the OFF position.

2. Move the fuel valve lever to the ON position.

Operation (cont’d)

3. To start a cold engine, move the choke lever to the

CLOSED position.

To restart a warm engine, leave the choke lever in

the OPEN position.

4. Move the throttle lever away from the SLOW posi-

tion, about 1/3 of the way to the FAST position.

5. Turn the engine switch to the ON position.

6. Pull the recoil starter grip lightly until you feel resis-

tance, then pull briskly. Return the starter grip gently.

7. If the choke lever has been moved to the CLOSED

position to start the engine, gradually move it

towards the OPEN position as the engine warms up.

8. Move flow ON/OFF valve to the ON position.

It is recommended that the power unit be allowed to

run (idle) for a few minutes to warm the hydraulic

reservoir fluid. Actuating the tool intermittently will

reduce the time required to warm the hydraulic

reservoir fluid to an efficient operating temperature.

Stopping the Engine

1. Move the flow ON/OFF lever to the OFF position.

Idle the power unit engine for a few moments.

2. Turn the engine switch to the OFF position.

3. Turn the fuel valve lever to the OFF position.

4. Disconnect the tool hoses from the power unit.

Refer to “Hose Connections.”

Position the power unit on firm level ground.

FUELVALVE

LEVER

CHOKE LEVER

OPEN

THROTTLE LEVER

SLOW

Greenlee Textron / Subsidiary of Textron Inc. 10 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070

F07 Portable Power Unit

Maintenance

Depressurizing Hydraulic System

Hydraulic system must be depressurized when perform-

ing maintenance or repair on the power unit hydraulic

system. Depressurizing the hydraulic system also makes

tool hose connections/disconnections easier.

1. Stop power unit engine.

2. Move flow ON/OFF lever to the ON position.

System will be depressurized.

3. Before restarting power unit engine, move flow

ON/OFF lever to the OFF position.

Fuel is flammable and explosive.

• Stop engine before filling fuel tank.

• Do not fill fuel tank when engine

is hot.

• Do not fill fuel tank near an open

flame, sparks, or when smoking.

Failure to observe this warning will

result in severe injury or death.

Skin injection hazard:

Oil under pressure easily punctures

skin, causing serious injury, gan-

grene, or death. If you are injured by

escaping oil, seek medical attention

immediately.

• Do not use hands to check for

leaks.

• Do not hold hose or couplers while

the hydraulic system is pressurized.

• Depressurize the hydraulic system

before servicing or disconnecting

hoses. Do not run power unit engine in a

confined area.

Engine exhaust fumes are toxic.

If inhaled, exhaust fumes can cause

injury or death.

Do not disconnect tool, hoses or fittings while the

power source is running or if the hydraulic fluid is

hot. Hot hydraulic fluid can cause serious burns.

• Inspect the hydraulic hoses and couplings every

operating day. Repair or replace if leakage, crack-

ing, wear, or damage is evident. Damaged hoses

or couplers can fail, resulting in injury or property

damage.

• Use this power source for manufacturer’s intended

purpose only. Use other than that which is

described in this manual can result in injury or

property damage.

• Make sure that all bystanders are clear of the work

area when handling, starting, and operating the

power unit. Nearby personnel can be injured by

flying parts in the event of a tool malfunction.

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