Grizzly G1030 Bedienungsanleitung

DUST COLLECTOR

MODEL G1030

INSTRUCTION MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

REVISED FEBRUARY 1999. PRINTED IN USA

G1030 Dust Collector -1-

Table Of Contents PAGE

1. SAFETY ....................................................................................................................2

ADDITIONAL SAFETY INSTRUCTIONS FOR THE DUST COLLECTOR................4

2.CIRCUIT REQUIREMENTS

CONNECTION TO POWER SUPPLY ......................................................................5

3. GENERAL INFORMATION

UNPACKING ..............................................................................................................8

PIECE INVENTORY ............................................................................................8

SITE CONSIDERATIONS ....................................................................................9

4. ASSEMBLY

BEGINNING ASSEMBLY ..................................................................................10

BASE ..................................................................................................................10

COLLECTOR BODY ..........................................................................................11

OUTLET ............................................................................................................11

COLLECTORS ..................................................................................................12

SUPPORT BRACKETS......................................................................................12

COLLECTION/FILTER BAGS ............................................................................13

INLET ................................................................................................................13

5. OPERATIONS

TEST RUN..........................................................................................................14

SET UP ..............................................................................................................14

MOBILE ..............................................................................................................15

STATIONARY ....................................................................................................15

SYSTEM GROUNDING ....................................................................................16

6. MAINTENANCE

GENERAL ..........................................................................................................17

IMPELLER TIGHTENING...................................................................................17

LUBRICATION ..................................................................................................17

7. CLOSURE................................................................................................................18

MACHINE DATA ................................................................................................19

PARTS BREAKDOWN AND PARTS LISTS ................................................20-21

WARRANTY AND RETURNS............................................................................22

WARRANTY CARD ......................................................................................22-23

-2- G1030 Dust Collector

Safety Instructions For Power Tools

SECTION 1: SAFETY

7. DON’T FORCE TOOL. It will do the job

better and safer at the rate for which it was

designed.

8. USE RIGHT TOOL. Don’t force tool or

attachment to do a job for which it was not

designed.

9. USE PROPER EXTENSION CORD.

Make sure your extension cord is in good

condition. When using an extension cord,

be sure it is rated Hard Service (grade S)

or better. Conductor size must be 16

A.W.G. for cords up to 100 feet in length.

An undersized cord will cause a drop in

line voltage resulting in loss of power and

overheating. Your extension cord must

also contain a ground wire and plug pin.

Always repair or replace extension cords if

they become damaged. Minimum Gage

for extension cord:

16 A.W.G. 50ft

16 A.W.G. 100ft

14 A.W.G. 200ft

12 A.W.G. 300ft

1. KEEP GUARDS IN PLACE and in work-

ing order.

2. REMOVE ADJUSTING KEYS AND

WRENCHES. Form habit of checking to

see that keys and adjusting wrenches are

removed from tool before turning on.

3. KEEP WORK AREA CLEAN. Cluttered

areas and benches invite accidents.

4. DON’T USE IN DANGEROUS ENVIRON-

MENT. Don’t use power tools in damp or

wet locations, or where any flammable or

noxious fumes may exist. Keep work area

well lighted.

5. KEEP CHILDREN AND VISITORS

AWAY. All children and visitors should be

kept a safe distance from work area.

6. MAKE WORK SHOP CHILD PROOF with

padlocks, master switches, or by removing

starter keys.

For Your Own Safety Read Instruction

Manual Before Operating This Equipment

Always wear eye protection.

Always keep cutter head and belt guards in

place and in proper operating condition.

Never make jointing, planing, or rabbeting cut

deeper than 1⁄8'' inch.

Maintain the proper relationships of infeed

and outfeed table surfaces and cutter head

knife path.

Support the workpiece adequately at all times

during operation; maintain control of the work at

all times.

G1030 Dust Collector -3-

16. REDUCE THE RISK OF UNINTENTION-

AL STARTING. Make sure switch is in off

position before plugging in.

17. USE RECOMMENDED ACCESSORIES.

Consult the owner’s manual for recom-

mended accessories. The use of improper

accessories may cause risk of injury.

18. CHECK DAMAGED PARTS. Before fur-

ther use of the tool, a guard or other part

that is damaged should be carefully

checked to determine that it will operate

properly and perform its intended function.

Check for alignment of moving parts, bind-

ing of moving parts, breakage of parts,

mounting, and any other conditions that

may affect its operation. A guard or other

part that is damaged should be properly

repaired or replaced.

19. DIRECTION OF FEED. Feed work into a

blade or cutter against the direction of rota-

tion of the blade or cutter only.

20. NEVER LEAVE TOOL RUNNING UNAT-

TENDED. TURN POWER OFF. Don’t

leave tool until it comes to a complete stop.

Safety Instructions For Power Tools

10. WEAR PROPER APPAREL. Do not wear

loose clothing, gloves, neckties, rings,

bracelets, or other jewelry which may get

caught in moving parts. Non-slip footwear

is recommended. Wear protective hair cov-

ering to contain long hair.

11. ALWAYS USE SAFETY GLASSES. Also

use face or dust mask if cutting operation is

dusty. Everyday eyeglasses only have

impact resistant lenses, they are NOT safe-

ty glasses.

12. SECURE WORK. Use clamps or a vise to

hold work when practical. It’s safer than

using your hand and frees both hands to

operate tool.

13. DON’T OVERREACH. Keep proper footing

and balance at all times.

14. MAINTAIN TOOLS WITH CARE. Keep

tools sharp and clean for best and safest

performance. Follow instructions for lubri-

cating and changing accessories.

15. DISCONNECT TOOLS before servicing

and changing accessories, such as blades,

bits, cutters, and the like.

-4- G1030 Dust Collector

Additional Safety Instructions For The Dust

Collector

4. Suspended dust particles in conjunction with

an ignition source, may cause an explosion.

DO NOT operate the dust collector in areas

where explosion risks would be high if dust

were dispersed into the area. Areas of high

risk include, but are not limited to, areas near

pilot lights and/or open flames.

5. DO NOT allow steel to strike against steel

which may produce a spark. Sparks can

smolder in wood dust for a long time before

fire or flame is detected. If metal contacts

metal during operation, immediately turn off

the dust collector, unplug the power cord

from the outlet or throw the disconnect and

wait for all moving parts to stop. Remove col-

lection bags and empty the dust into an

approved air tight metal container in case of

spark and remedy the metal to metal contact

problem before resuming operation.

6. When emptying dust from the collection

bags, wear a respirator and safety glasses.

Empty dust into an approved container and

dispose of properly.

1. This dust collector is to be used for wood

dust collection only. DO NOT use this dust

collector to pick up liquids and metal scrap

including, but not limited to, nails and filings.

Metallic debris will contact the spinning

impeller and could spark. The spark could

then cause a sawdust explosion and severe

fire hazard. Also, DO NOT pick up material

which cannot safely pass through the

impeller such as solid wood scraps.

2. DO NOT place your hands or tools near the

open inlet during operation for any reason

including, but not limited to, unclogging

material and testing suction. The impeller

could cause serious damage to body parts

if touched while spinning.

3. Problems concerned with any moving

part(s) or accessories must be investigated

and corrected with the power disconnected

and after everything has come to a com-

plete stop.

G1030 Dust Collector -5-

SECTION 2: CIRCUIT REQUIREMENTS

The motor supplied with the G1030 requires

220V service and cannot be rewired for 110V.

Under normal use, the motor draws approxi-

mately 18 amps @ 220V. We recommend

using a 20 amp circuit breaker or a 30 amp

slow-blow fuse for 220V operation. This

should be satisfactory for normal use, while

preventing motor damage from high heat

caused by overload. The circuit you use

should be dedicated, (i.e., the G1030 should

provide the only draw from that circuit). If fre-

quent circuit failures occur when using the

dust collector, contact our service department

or your local electrical contractor. Serious

personal injury may occur.

The dust collector system you have purchased

utilizes a 3 H.P. electrical motor which requires

220V, single phase service. You will need to

decide how you plan to operate it before acquir-

ing the electrical connection accessories needed

(this unit ships without a plug due to the varying

methods and styles of connection).

If you intend to operate this dust collector as a

stationary unit, you have the option of “hard-

wiring” this machine directly to a dedicated circuit.

However, you will need to have an in-line electri-

cal disconnect located near the machine.

If you will be operating it as a mobile unit, you will

need to make certain you have adequate 220V

outlets and/or extension cords of sufficient rating

to run this in all locations in your shop.

See Section 6 for further discussion of mobile

versus stationary operation.

Please carefully read the following warning notes

and check your electrical codes for specifications

in your area.

CONNECTION TO

POWER SUPPLY

-6- G1030 Dust Collector

Figure 1. Recommended 220V receptacle.

Plug/Receptacle: We recommend using the

plug type illustrated in Figure 1. Contact your

local electrical contractor’s supply, a licensed

electrician or our service department if you

have questions about the configuration for

your specific situation. Serious personal

injury may occur.

This equipment must be grounded. Please

ensure that the dust collector is continuously

grounded from the motor to the machine

frame and then to a known ground. Verify that

any existing electrical outlet and circuit you

intend to plug into is actually grounded. If it is

not, it will be necessary to run a separate 12

A.W.G. copper grounding wire from the outlet

to a known ground. Under no circumstances

should the grounding pin from any three-

pronged plug be removed. Serious personal

injury may occur.

We have covered some basic electrical

requirements for the safe operation of your

Dust Collector. These requirements are not

necessarily comprehensive. You must be

sure that your particular electrical configura-

tion complies with local and state codes.

Ensure compliance by checking with your

local municipality or a licensed electrician.

Extension Cords: If used, extension cords

must be rated Hard Service (grade S) or bet-

ter. Conductor size must be 10 A.W.G. for

cords up to 25 feet in length. Your extension

cord must also contain a ground wire and plug

pin. Always repair or replace extension cords

if they become damaged. Serious personal

injury may occur.

G1030 Dust Collector -7-

Grizzly Industrial, Inc. is proud to offer the Model

G1030 Dust Collector. These dust collectors are

a part of Grizzly’s growing family of fine machin-

ery. When used according to the guidelines set

forth in this manual, you can expect years of trou-

ble-free, enjoyable operation and proof of

Grizzly’s commitment to customer satisfaction.

The G1030 Dust Collector represents the high-

end of our broad line of dust collectors. Standard

features include a 3 H.P. motor which provides air

movement of 2300 cubic feet per minute and a

static pressure of 16.7", two cyclone collectors,

four large filter/collection bags, a three-to-one

intake port and a convenient push button on/off

switch. We also offer a full line of optional acces-

sories to build a collection system for a single

machine or a complete shop including a two-

stage adapter and a dust collection reference

book. All accessories are offered through the cur-

rent Grizzly catalog.

We are also pleased to provide this manual for

the Model G1030. It was written to guide you

through assembly, review safety considerations,

and cover general operating procedures. It repre-

sents our latest effort to produce the best docu-

mentation possible. If you have any criticisms that

you feel we should address in our next printing,

please write to us at the Bellingham, WA address

at the end of this section.

SECTION 3: GENERAL INFORMATION

Most important, we stand behind our machines.

We have excellent regional service departments

at your disposal should the need arise. If you

have any service questions or parts requests,

please call or write to us at the location listed

below.

Grizzly Industrial, Inc.

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone:(570) 546-9663

Fax:(800) 438-5901

E-Mail: [email protected]

Web Site: http://www.grizzly.com

To comment on this manual write to:

Grizzly Industrial, Inc.

C⁄OTechnical Documentation

P.O. Box 2069

Bellingham, WA 98227

To operate this or any power tool safely

and efficiently, it is essential to become as

familiar with it as possible. The time you

invest before you begin to use your Model

G1030 will be time well spent. DO NOT

operate this machine until you are com-

pletely familiar with the contents of this

manual. Serious personal injury may

occur.

-8- G1030 Dust Collector

Unpacking

The Model G1030 Dust Collector is shipped from

the manufacturer in a carefully packed carton. If

you discover the machine is damaged after

you’ve signed for delivery, please call Customer

Service immediately for advice.

Save the containers and all packing materials for

possible inspection by the carrier or its agent.

Otherwise filing a freight claim can be difficult.

Piece Inventory

After all the parts have been removed from the

carton, you should have:

• Collector Body Assembly

• Base

• Collectors (2)

• 3-Way Inlet

• Collection/Filter Bags (4)

• Lower Support Brackets (2)

• Casters (4)

• Rubber Gaskets (3)

• Upper Support Bracket (2)

• Outlet

• Bolt 5⁄16" - 18 x 1⁄2" (52)

• Bag Clamp Attachment Kit

• Bag Clamps (4)

• Bolt 1⁄4" - 20 x 21⁄2"(4)

• Nut (4)

• Open end Wrench

• Allen®Wrench

In the event that any non-proprietary parts are

missing (e.g. a nut or a washer), we would be

glad to replace them, or, for the sake of expedi-

ency, replacements can be obtained at your local

hardware store.

The G1030 is a heavy machine (170 lbs.

shipping weight). DO NOT over-exert

yourself while unpacking or moving your

machine – get assistance. In the event that

your collector must be moved up or down

a flight of stairs, be sure that the stairs are

capable of supporting the combined

weight of people and the machine. Serious

personal injury may occur.

When you are completely satisfied with the con-

dition of your shipment, you should inventory its

parts.

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