Grundfos CMBE 1-44 Bedienungsanleitung

CMBE

Installation and operating instructions

GRUNDFOS INSTRUCTIONS

CMBE

English (GB)

Installation and operating instructions ..................................5

Български (BG)

Упътване за монтаж и експлоатация.................................22

Čeština (CZ)

Montážní a provozní návod ........................................39

Deutsch (DE)

Montage- und Betriebsanleitung .....................................56

Dansk (DK)

Monterings- og driftsinstruktion ......................................74

Eesti (EE)

Paigaldus- ja kasutusjuhend........................................90

Español (ES)

Instrucciones de instalación y funcionamiento...........................106

Suomi (FI)

Asennus- ja käyttöohjeet .........................................124

Français (FR)

Notice d'installation et de fonctionnement..............................140

Ελληνικά (GR)

Οδηγίες εγκατάστασης και λειτουργίας................................158

Hrvatski (HR)

Montažne i pogonske upute .......................................176

Magyar (HU)

Telepítési és üzemeltetési utasítás ..................................192

Italiano (IT)

Istruzioni di installazione e funzionamento .............................210

Lietuviškai (LT)

Įrengimo ir naudojimo instrukcija ....................................228

Latviešu (LV)

Uzstādīšanas un ekspluatācijas instrukcija .............................245

Nederlands (NL)

Installatie- en bedieningsinstructies ..................................262

Polski (PL)

Instrukcja montażu i eksploatacji....................................280

Table of contents

Português (PT)

Instruções de instalação e funcionamento .............................298

Română (RO)

Instrucţiuni de instalare şi utilizare...................................316

Srpski (RS)

Uputstvo za instalaciju i rad .......................................333

Русский (RU)

Паспорт, Руководство по монтажу и эксплуатации......................349

Svenska (SE)

Monterings- och driftsinstruktion ....................................367

Slovensko (SI)

Navodila za montažo in obratovanje .................................384

Slovenčina (SK)

Návod na montáž a prevádzku .....................................400

Türkçe (TR)

Montaj ve kullanım kılavuzu .......................................417

Українська (UA)

Інструкції з монтажу та експлуатації ................................434

中文 (CN)

安装和使用说明书 ..............................................452

Bahasa Indonesia (ID)

Petunjuk pengoperasian dan pemasangan.............................467

(AR) 

    .............................................484

Appendix A..................................................499

EC/EU declaration of conformity ..................................500

Moroccan declaration of conformity................................503

UK declaration of conformity.....................................505

Operating manual EAC .........................................506

Ukrainian declaration of conformity ................................508

4CMBE

Table of contents

English (GB) Installation and operating instructions

Original installation and operating instructions

Table of contents

1. General Information ............. 5

1.1 Hazard statements .............. 5

1.2 Notes ..................... 6

2. Safety instructions ............. 6

3. Intended use ................. 8

3.1 Pumped liquids ................ 8

4. System sizing ................ 8

5. Mechanical installation ........... 8

5.1 Installation altitude .............. 8

6. Electrical connection ............ 9

6.1 Cable requirements .............. 9

6.2 Standard functional module, FM 200.....10

7. Starting up the product ...........13

7.1 Flushing the system..............13

7.2 Supplement to quick guide ..........13

7.3 Priming and venting the product .......13

7.4 Adjusting the diaphragm tank pressure . ..13

7.5 Shaft seal run-in................14

8. Control functions ..............15

8.1 Dry-running protection ............15

8.2 Pressure switch ................15

9. Setting the product .............16

9.1 Operating panel ................16

9.2 Setpoint setting ................16

9.3 Start/stop of pump ..............16

9.4 Resetting of fault indications .........16

10. Servicing the product ............17

10.1 Cable requirements ..............17

10.2 Megging ....................17

11. Taking the product out of operation ....17

12. Fault finding .................18

13. Technical data ................20

13.1 Operating conditions .............20

13.2 Supply voltage ................20

13.3 Overload protection ..............20

13.4 Cable requirements ..............20

14. Further product information ........21

15. Disposing of the product ..........21

1. General Information

Read this document before you install the

product. Installation and operation must

comply with local regulations and accepted

codes of good practice.

This appliance can be used by children

aged from 8 years and above and persons

with reduced physical, sensory or mental

capabilities or lack of experience and

knowledge if they have been given super-

vision or instruction concerning use of the

appliance in a safe way and understand

the hazards involved.

Children shall not play with the appliance.

Cleaning and user maintenance shall not

be made by children without supervision.

1.1 Hazard statements

The symbols and hazard statements below may

appear in Grundfos installation and operating

instructions, safety instructions and service

instructions.

DANGER

Indicates a hazardous situation which, if

not avoided, will result in death or serious

personal injury.

WARNING

Indicates a hazardous situation which, if

not avoided, could result in death or seri-

ous personal injury.

CAUTION

Indicates a hazardous situation which, if

not avoided, could result in minor or mod-

erate personal injury.

The hazard statements are structured in the following

way:

SIGNAL WORD

Description of the hazard

Consequence of ignoring the warning

• Action to avoid the hazard.

English (GB)

1.2 Notes

The symbols and notes below may appear in

Grundfos installation and operating instructions,

safety instructions and service instructions.

Observe these instructions for explosion-

proof products.

A blue or grey circle with a white graphical

symbol indicates that an action must be

taken.

A red or grey circle with a diagonal bar,

possibly with a black graphical symbol, in-

dicates that an action must not be taken or

must be stopped.

If these instructions are not observed, it

may result in malfunction or damage to the

equipment.

Tips and advice that make the work easier.

2. Safety instructions

Mechanical installation

WARNING

Electric shock

Death or serious personal injury

‐Switch off the power supply before you

start any work on the product.

‐Make sure that the power supply can-

not be switched on accidentally.

Electrical connection

WARNING

Hot liquid

Death or serious personal injury

‐To avoid leakage do not overtighten

the pipe connections.

CAUTION

Sharp element

Minor or moderate personal injury

‐Wear personal protective equipment.

CAUTION

Crushing of feet

Minor or moderate personal injury

‐Wear safety shoes when moving the

product.

‐Use lifting equipment.

CAUTION

Back injury

Minor or moderate personal injury

‐Use lifting equipment.

DANGER

Electric shock

Death or serious personal injury

‐If national legislation requires a Resid-

ual Current Device (RCD) or equivalent

in the electrical installation, this must

be type B or better, due to the nature of

the constant DC leakage current. The

RCD must be marked with the follow-

ing symbols:

WARNING

Electric shock

Death or serious personal injury

‐Carry out the electrical connection in

accordance with local regulations.

WARNING

Electric shock

Death or serious personal injury

‐Check that the power plug delivered

with the product is in compliance with

local regulations.

‐The protective earth of the power outlet

must be connected to the protective

earth of the product. The plug must

therefore have the same PE connec-

tion system as the power outlet. If not,

use a suitable adapter if allowed by lo-

cal regulations.

WARNING

Electric shock

Death or serious personal injury

‐A supply disconnecting device made

according to EN 60204-1 5.3.2 must be

provided with means permitting it to be

locked in the OFF (isolated) position.

This device must also be installed in a

position according to EN 60204-1,

5.3.4.

WARNING

Electric shock

Death or serious personal injury

‐Power cables without a plug must be

connected to a supply disconnecting

device incorporated in the fixed wiring

according to local regulations.

English (GB)

WARNING

Electric shock

Death or serious personal injury

‐Comply with local regulations as to ca-

ble cross-sections.

Connection terminals for inputs and outputs

DANGER

Electric shock

‐Death or serious personal injury

‐Make sure that the wires to be connec-

ted to the connection groups below are

separated from each other by rein-

forced insulation in their entire lengths.

Starting up the product

WARNING

Hot liquid

Death or serious personal injury

‐If the temperature is higher than 50 °C,

use gloves and glasses when venting

the pump to avoid risk of scalding.

WARNING

Biological hazard

Death or serious personal injury

‐Flush the pump with clean water be-

fore first use.

Servicing the product

WARNING

Electric shock

Death or serious personal injury

‐Switch off the power supply before you

start any work on the product.

‐Make sure that the power supply can-

not be switched on accidentally.

WARNING

Pressurised system

Death or serious personal injury

‐Depressurise the system before you

start any work on the product. The

pumped liquid may be scalding hot and

under high pressure.

‐Drain the system or close the isolating

valves on either side of the pump.

WARNING

Biological hazard

Death or serious personal injury

‐When servicing the product, only use

Grundfos original spare parts.

WARNING

Electric shock

Death or serious personal injury

‐Comply with local regulations as to ca-

ble cross-sections.

Taking the product out of operation

WARNING

Electric shock

Death or serious personal injury

‐Switch off the power supply before you

start any work on the product.

‐Make sure that the power supply can-

not be switched on accidentally.

WARNING

Pressurised system

Death or serious personal injury

‐Depressurise the system before you

start any work on the product. The

pumped liquid may be scalding hot and

under high pressure.

‐Drain the system or close the isolating

valves on either side of the pump.

Fault finding

WARNING

Electric shock

Death or serious personal injury

‐Switch off the power supply before you

start any work on the product.

‐Make sure that the power supply can-

not be switched on accidentally.

WARNING

Pressurised system

Death or serious personal injury

‐Depressurise the system before you

start any work on the product. The

pumped liquid may be scalding hot and

under high pressure.

‐Drain the system or close the isolating

valves on either side of the pump.

WARNING

Biological hazard

Death or serious personal injury

‐When servicing the product, only use

Grundfos original spare parts.

English (GB)

3. Intended use

This product has been evaluated for use

with clean water only.

Only use the product according to the

specifications stated in these installation

and operating instructions.

3.1 Pumped liquids

The product is suitable for pumping clean, thin, non-

aggressive, non-toxic and non-explosive liquids

without solid particles or fibres.

If the water contains sand, gravel or other

debris, there is a risk of pump blockage

and pump damage.

Please install a filter on the inlet side or

apply a floating strainer to protect the

pump.

4. System sizing

The system in which the CME Booster is

incorporated must be designed for the

maximum pump pressure.

The pump is by default set to not stop until it reaches

its maximum pressure.

5. Mechanical installation

WARNING

Electric shock

Death or serious personal injury

‐Switch off the power supply before you

start any work on the product.

‐Make sure that the power supply can-

not be switched on accidentally.

WARNING

Hot liquid

Death or serious personal injury

‐To avoid leakage do not overtighten

the pipe connections.

CAUTION

Sharp element

Minor or moderate personal injury

‐Wear personal protective equipment.

CAUTION

Crushing of feet

Minor or moderate personal injury

‐Wear safety shoes when moving the

product.

‐Use lifting equipment.

CAUTION

Back injury

Minor or moderate personal injury

‐Use lifting equipment.

5.1 Installation altitude

The installation altitude is the height above sea level

of the installation site.

• Products installed up to 1000 m above sea level

can be loaded 100 %.

• The motors can be installed up to 3500 m above

sea level.

Motors installed more than 1000 m above

sea level must not be fully loaded due to

the low density and consequent low cool-

ing effect of the air.

The motor output power (P2) in relation to the altitude

above sea level is shown in the graph below.

100

500 1000 1500 2000 2500 3000 3500 X

P2 [%]

TM055243

Derating of motor output (P2) in relation to altitude

above sea level

Pos. Description

x Altitude [m]

English (GB)

6. Electrical connection

DANGER

Electric shock

Death or serious personal injury

‐If national legislation requires a Resid-

ual Current Device (RCD) or equivalent

in the electrical installation, this must

be type B or better, due to the nature of

the constant DC leakage current. The

RCD must be marked with the follow-

ing symbols:

WARNING

Electric shock

Death or serious personal injury

‐Carry out the electrical connection in

accordance with local regulations.

WARNING

Electric shock

Death or serious personal injury

‐Check that the power plug delivered

with the product is in compliance with

local regulations.

‐The protective earth of the power outlet

must be connected to the protective

earth of the product. The plug must

therefore have the same PE connec-

tion system as the power outlet. If not,

use a suitable adapter if allowed by lo-

cal regulations.

WARNING

Electric shock

Death or serious personal injury

‐A supply disconnecting device made

according to EN 60204-1 5.3.2 must be

provided with means permitting it to be

locked in the OFF (isolated) position.

This device must also be installed in a

position according to EN 60204-1,

5.3.4.

WARNING

Electric shock

Death or serious personal injury

‐Power cables without a plug must be

connected to a supply disconnecting

device incorporated in the fixed wiring

according to local regulations.

Check that the supply voltage and frequency

correspond to the values stated on the nameplate.

6.1 Cable requirements

WARNING

Electric shock

Death or serious personal injury

‐Comply with local regulations as to ca-

ble cross-sections.

See section Cable requirements for more information

on cable cross-sections and conductor types.

Related information

13.4 Cable requirements

6.1.1 Motor protection

The pump requires no external motor protection. The

motor incorporates thermal protection against slow

overloading and blocking, TP 211 according to IEC

34-11.

6.1.2 Protection against mains voltage transients

The pump is protected against voltage transients by

built-in varistors between the phases and between

phases and earth.

English (GB)

6.2 Standard functional module, FM 200

6.2.1 Inputs and outputs

The module has these connections:

• two analog inputs

• two digital inputs or one digital input and one

open-collector output

• Grundfos Digital Sensor input and output

• two signal relay outputs

• GENIbus connection.

All inputs and outputs are internally separated from

the mains-conducting parts by reinforced insulation

and galvanically separated from other circuits. All

control terminals are supplied with protective extra-

low voltage (PELV), ensuring protection against

electric shock.

6.2.2 Signal relay 1

LIVE: You can connect supply voltages up to 250

VAC to the output.

PELV: The output is galvanically separated from other

circuits. Therefore, you can connect the supply

voltage or protective extra-low voltage to the output

as desired.

6.2.3 Signal relay 2

PELV: The output is galvanically separated from other

circuits. Therefore, you can connect the supply

voltage or protective extra-low voltage to the output

as desired.

6.2.4 Connection terminals for the mains supply

Phases Terminals

Single-phase N, PE, L

Three-phase L1, L2, L3, PE

6.2.5 Connection terminals for inputs and outputs

DANGER

Electric shock

‐Death or serious personal injury

‐Make sure that the wires to be connec-

ted to the connection groups below are

separated from each other by rein-

forced insulation in their entire lengths.

AI2

GDS RX

GDS TX

GND

GENIbus A

GENIbus B

+5 V

+24 V

GND

GENIbus Y

GND

+5 V

DI1

AI1

DI3/OC1

+24 V*

+24 V*/5 V*

+24 V*

+5 V*

+24 V*

+24 V*/5 V*

+24 V*

+24 V*OC DI

GND

TM053510

Connection terminals, FM 200

* If you use an external supply source, there must be

a connection to GND.

English (GB)

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