Grundfos DME series Bedienungsanleitung

DME, Variant AR and AP (60-940 l/h)

Installation and operating instructions

GRUNDFOS INSTRUCTIONS

Further languages

http://net.grundfos.com/qr/i/99301274

Table of contents

DME, Variant AR and AP (60-940 l/h)

English (GB)

Installation and operating instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Čeština (CZ)

Montážní a provozní návod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Deutsch (DE)

Montage- und Betriebsanleitung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Dansk (DK)

Monterings- og driftsinstruktion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Eesti (EE)

Paigaldus- ja kasutusjuhend. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

Español (ES)

Instrucciones de instalación y funcionamiento . . . . . . . . . . . . . . . . . . . . . . . . 174

Suomi (FI)

Asennus- ja käyttöohjeet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208

Français (FR)

Notice d'installation et de fonctionnement. . . . . . . . . . . . . . . . . . . . . . . . . . . . 242

Ελληνικά (GR)

Οδηγίες εγκατάστασης και λειτουργίας . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277

Hrvatski (HR)

Montažne i pogonske upute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311

Magyar (HU)

Telepítési és üzemeltetési utasítás. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345

Italiano (IT)

Istruzioni di installazione e funzionamento . . . . . . . . . . . . . . . . . . . . . . . . . . . 379

Lietuviškai (LT)

Įrengimo ir naudojimo instrukcija . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 413

Latviešu (LV)

Uzstādīšanas un ekspluatācijas instrukcija. . . . . . . . . . . . . . . . . . . . . . . . . . . 447

Nederlands (NL)

Installatie- en bedieningsinstructies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 481

Polski (PL)

Instrukcja montażu i eksploatacji . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 515

Português (PT)

Instruções de instalação e funcionamento . . . . . . . . . . . . . . . . . . . . . . . . . . . 549

Română (RO)

Instrucţiuni de instalare şi utilizare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 583

Table of contents

DME, Variant AR and AP (60-940 l/h)

Srpski (RS)

Uputstvo za instalaciju i rad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 617

Svenska (SE)

Monterings- och driftsinstruktion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 651

Slovensko (SI)

Navodila za montažo in obratovanje. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 685

Türkçe (TR)

Montaj ve kullanım kılavuzu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 719

中文 (CN)

安装和使用说明书 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 753

日本語 (JP)

取扱説明書 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .785

Norsk (NO)

Installasjons- og driftsinstruksjoner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 820

Appendix. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 854

English (GB)

English (GB) Installation and operating instructions

Original installation and operating instructions

CONTENTS

Page

1. Safety instructions

These installation and operating instructions contain

general instructions that must be observed during

installation, operation and maintenance of the pump.

It must therefore be read by the installation engineer

and the relevant qualified operator prior to

installation and start-up, and must be available at the

installation location at all times.

1.1 Symbols used in this document

1.2 Qualification and training of personnel

The personnel responsible for the installation,

operation and service must be appropriately

qualified for these tasks. Areas of responsibility,

levels of authority and the supervision of the

personnel must be precisely defined by the operator.

If necessary, the personnel must be trained

appropriately.

1. Safety instructions 5

1.1 Symbols used in this document 5

1.2 Qualification and training of personnel 5

1.3 Safety instructions for the operator/user 6

1.4 Safety of the system in the event of a

failure in the dosing pump 6

1.5 Dosing chemicals 6

1.6 Diaphragm breakage 7

1.7 Operation with loose dosing head screws 7

2. General description 8

2.1 Applications 8

2.2 Improper operating methods 8

2.3 Identification 9

3. Technical data 10

3.1 Mechanical data 10

3.2 Electrical data 11

3.3 Input/output data 11

3.4 Approvals 11

3.5 Dimensions 11

4. Installation 12

4.1 Safety instructions 12

4.2 Installation environment 12

4.3 Installation of pump 12

4.4 Installation example 13

4.5 Electrical connection 13

4.6 Connection overview 14

5. Functions 16

5.1 Control panel 16

5.2 Start/stop of pump 17

5.3 Priming/venting of pump 17

5.4 Level control 17

5.5 Diaphragm leakage sensor 17

5.6 Alarm output and indicator lights 18

5.7 Fieldbus communication 19

5.8 Menu 20

5.9 Operating modes 21

5.10 Manual 21

5.11 Pulse 21

5.12 Analog 22

5.13 Timer 23

5.14 Batch 24

5.15 Anti-cavitation 24

5.16 Capacity limitation 25

5.17 Counters 25

5.18 Resetting 26

5.19 Return 26

5.20 Language 26

5.21 Input setup 27

5.22 Empty tank (alarm) 28

5.23 Measuring units 28

5.24 Dosing monitoring 29

5.25 Control panel lock 30

6. Start-up 31

7. Calibration 32

7.1 Direct calibration 33

7.2 Check calibration 34

8. Service 34

8.1 Regular maintenance 34

8.2 Cleaning 34

8.3 Perform service 35

8.4 Diaphragm breakage 36

8.5 Operation with loose dosing head screws 37

8.6 Repairs 37

9. Fault finding chart 38

10. Disposal 38

Warning

Prior to installation, read these installation

and operating instructions. Installation and

operation must comply with local

regulations and accepted codes of good

practice.

Warning

If these safety instructions are not

observed, it may result in personal injury.

Caution

If these safety instructions are not

observed, it may result in malfunction or

damage to the equipment.

Note

Notes or instructions that make the job

easier and ensure safe operation.

English (GB)

Risks of not observing the safety instructions

Non-observance of the safety instructions may have

dangerous consequences for the personnel, the

environment and the pump and may result in the loss

of any claims for damages.

It may lead to the following hazards:

• Personal injury from exposure to electrical,

mechanical and chemical influences.

• Damage to the environment and personal injury

from leakage of harmful substances.

1.3 Safety instructions for the operator/

user

The safety instructions described in these

instructions, existing national regulations on health

protection, environmental protection and for accident

prevention and any internal working, operating and

safety regulations of the operator must be observed.

Information attached to the pump must be observed.

Leakages of dangerous substances must be

disposed of in a way that is not harmful to the

personnel or the environment.

Damage caused by electrical energy must be

prevented, see the regulations of the local electricity

supply company.

Only orginal accessories and original spare parts

should be used. Using other parts can result in

exemption from liability for any resulting

consequences.

1.4 Safety of the system in the event of a

failure in the dosing pump

The dosing pump was designed according to the

latest technologies and is carefully manufactured

and tested.

If it fails regardless of this, the safety of the overall

system must be ensured. Use the relevant

monitoring and control functions for this.

1.5 Dosing chemicals

Caution

Before starting work on the pump, the

pump must be disconnected from the

power supply. The system must be

pressureless!

Note

The mains plug is the separator separating

the pump from the mains.

Caution

Make sure that any chemicals that are

released from the pump or any damaged

lines do not cause damage to system parts

and buildings.

The installation of leak monitoring

solutions and drip trays is recommended.

Warning

Before switching the supply voltage back

on, the dosing lines must be connected in

such a way that any chemicals in the

dosing head cannot spray out and put

people at risk.

The dosing medium is pressurised and can

be harmful to health and the environment.

Warning

When working with chemicals, the

accident prevention regulations applicable

at the installation site should be applied

(e.g. wearing protective clothing).

Observe the chemical manufacturer's

safety data sheets and safety instructions

when handling chemicals!

Warning

The pump must be equipped with a

diaphragm leakage detection when used

for crystallising media.

Caution

A deaeration hose, which is routed into a

container, e.g. a drip tray, must be

connected to the deaeration valve.

Caution

The dosing medium must be in liquid

aggregate state!

Observe the freezing and boiling points of

the dosing medium!

Caution

The resistance of the parts that come into

contact with the dosing medium, such as

the dosing head, valve ball, gaskets and

lines, depends on the medium, media

temperature and operating pressure.

Ensure that parts in contact with the

dosing medium are resistant to the dosing

medium under operating conditions, see

data booklet!

Should you have any questions regarding

the material resistance and suitability of

the pump for specific dosing media, please

contact Grundfos.

English (GB)

1.6 Diaphragm breakage

If the diaphragm leaks or is broken, dosing liquid

escapes from the drain opening (fig. 1) on the dosing

head. Observe section 8.4 Diaphragm breakage.

To avoid any danger resulting from diaphragm

breakage, observe the following:

• Perform regular maintenance.

See section 8.1 Regular maintenance.

• Never operate the pump with blocked or soiled

drain opening.

– If the drain opening is blocked or soiled,

proceed as described in section

8.3.2 Dismantling the diaphragm and valves.

• Never attach a hose to the drain opening. If a

hose is attached to the drain opening, it is

impossible to recognise escaping dosing liquid.

• Take suitable precautions to prevent harm to

health and damage to property from escaping

dosing liquid.

• Never operate the pump with damaged or loose

dosing head screws.

1.7 Operation with loose dosing head

screws

Warning

Danger of explosion, if dosing liquid has

entered the pump housing!

Operation with damaged diaphragm can

lead to dosing liquid entering the pump

housing.

In case of diaphragm breakage,

immediately separate the pump from the

power supply!

Make sure the pump cannot be put back

into operation by accident!

Dismantle the dosing head without

connecting the pump to the power supply

and make sure no dosing liquid has

entered the pump housing. Proceed as

described in section 8.3.2 Dismantling the

diaphragm and valves.

Warning

Danger of explosion, if dosing liquid has

entered the pump housing!

Operation with damaged or loose dosing

head screws can lead to dosing liquid

entering the pump housing.

If the pump was operated with damaged or

loose dosing head screws, immediately

separate the pump from the power supply!

Make sure the pump cannot be put back

into operation by accident!

Dismantle the dosing head without

connecting the pump to the power supply

and make sure no dosing liquid has

entered the pump housing. Proceed as

described in section 8.3.2 Dismantling the

diaphragm and valves.

English (GB)

2. General description

The Grundfos DME dosing pump is a self-priming

diaphragm pump.

The pump consists of:

•a cabinet incorporating the drive unit and

electronics,

•a dosing head with back plate, diaphragm,

valves, connections and vent valve,

•a control panel incorporating display and

buttons. The control panel is fitted either to the

front or to the side of the cabinet.

The motor is controlled in such a way that the dosing

gets as even and constant as possible, irrespective

of the capacity range in which the pump is operating.

This is carried out as follows:

The speed of the suction stroke is kept constant and

the stroke relatively short, irrespective of the

capacity. Contrary to conventional pumps, which

generate the dosing stroke as a short pulse, the

duration of the dosing stroke will be as long as

possible. Thus, an even dosing without peak values

is ensured. As the pump is always dosing at full

stroke length, it ensures the same high accuracy and

suction capability, irrespective of the capacity, which

is infinitely variable in the ratio of 1:800.

The pump features an LCD display and a user-

friendly control panel which gives access to the

pump functions.

2.1 Applications

The pump is suitable for liquid, non-abrasive, non-

flammable and non-combustible media strictly in

accordance with the instructions in these installation

and operating instructions.

Areas of application (among others)

• drinking water treatment

• wastewater treatment

• cooling water treatment

• washing systems

• process water treatment

• chemical industry.

2.2 Improper operating methods

The operational safety of the pump is only

guaranteed if it is used in accordance with section

2.1 Applications.

Warning

Other applications or the operation of

pumps in ambient and operating

conditions, which are not approved, are

considered improper and are not

permitted. Grundfos cannot be held liable

for any damage resulting from incorrect

use.

Warning

The pump must be equipped with a

diaphragm leakage detection when used

for crystallising media.

Warning

The pump is NOT approved for operation

in potentially explosive areas!

Warning

A sunscreen is required for outdoor

installation!

English (GB)

2.3 Identification

2.3.1 Type key

(Cannot be used for pump configuration.)

Code Example DME 60 - 10 AR - PP/ E/ C - F - 3 1 1 F

Pump range

Maximum capacity [l/h]:

150

375

940

Maximum pressure [bar]:

Control variant:

Standard

Standard + Profibus

Dosing head material:

Polypropylene

PVDF

Stainless steel 1.4401

Gasket material:

EPDM

PTFE

FKM

Valve ball material:

Ceramics

Glass

Stainless steel 1.4401

PTFE

Control panel:

Front-fitted

Side-fitted

3Voltage:

1 x 100-240 V, 50/60 Hz

Valves:

Standard valve

Spring-loaded valve

Connection, suction/discharge:

Threaded Rp 3/4

Threaded Rp 1 1/4

Tubing 19/27 mm + 25/34 mm

Mains plug:

EU (Schuko)

USA

Argentina

English (GB)

2.3.2 Nameplate

Fig. 1 Nameplate

3. Technical data

3.1 Mechanical data

*1 Irrespective of counter pressure *2 Maximum suction lift 1 metre

TM07 6282 1220

Type

Model

Pmax

Imax

96653893

Made in France

HzV~A l/h

MPa ( Bar)

WIP65

GWT, 76327 Pfinztal, Germany

12 3 45 6 7

8910

Pos. Description Pos. Description

1 Type designation 6 Enclosure class

2 Voltage 7 Marks of approval

3 Frequency 8 Country of origin

4 Power consumption 9 Max. operating pressure

5 Max. dosing flow 10 Model

DME 60 DME 150 DME 375 DME 940

Maximum capacity*1 [l/h] 60 150 376 940

Maximum capacity with anti-cavitation 75 %*1 [l/h] 45 112 282 705

Maximum capacity with anti-cavitation 50 %*1 [l/h] 33.4 83.5 210 525

Maximum capacity with anti-cavitation 25 %*1 [l/h] 16.1 40.4 101 252

Maximum pressure [bar] 10 4 10 4

Maximum stroke rate per minute [strokes/min.] 160

Maximum suction lift during operation [m] 6

Maximum suction lift when priming with wet valves [m] 1.5

Maximum viscosity with spring-loaded valves [mPa s]*2 3000 [mPa s] at 50 % capacity

Maximum viscosity without spring-loaded valves [mPa s]*2 200

Diaphragm diameter [mm] 79 106 124 173

Liquid temperature [°C] 0 to 50

Ambient temperature [°C] 0 to 45

Accuracy of repeatability ± 1 %

Sound pressure level [dB(A)] < 70

Andere Handbücher für DME series

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Grundfos Wasserpumpe Handbücher

Grundfos

Grundfos alpha2 l Bedienungsanleitung

Grundfos

Grundfos UPA 15-90 Bedienungsanleitung

Grundfos

Grundfos DMH 28 Series Bedienungsanleitung

Grundfos

Grundfos Conlift Bedienungsanleitung

Grundfos

Grundfos TPE 2 Series Betriebsanleitung

Grundfos

Grundfos 5SQ-90 Bedienungsanleitung

Grundfos

Grundfos KJI K Series Installationsanleitung

Grundfos

Grundfos SB Series Bedienungsanleitung

Grundfos

Grundfos CH Series Bedienungsanleitung

Grundfos

Grundfos TPE 2 Series Bedienungsanleitung

Grundfos

Grundfos CR 95 Installations- und Betriebshandbuch

Grundfos

Grundfos ALPHA+ Series Bedienungsanleitung

Grundfos

Grundfos SLV Series Bedienungsanleitung

Grundfos

Grundfos CRE Bedienungsanleitung

Grundfos

Grundfos CR 32 Bedienungsanleitung

Grundfos

Grundfos UNOLIFT Series Bedienungsanleitung

Grundfos

Grundfos CRIE Bedienungsanleitung

Grundfos

Grundfos CHV 2 Series Bedienungsanleitung

Grundfos

Grundfos Home Booster 4.5 Handbuch

Grundfos

Grundfos SQ Series Bedienungsanleitung

Grundfos

Grundfos alpha2 l Bedienungsanleitung

Grundfos

Grundfos DWK Betriebsanleitung

Grundfos

Grundfos TPE 2 Series Bedienungsanleitung

Grundfos

Grundfos UPM3 Bedienungsanleitung

Beliebte Wasserpumpe Handbücher anderer Marken

Neptun

Neptun NPHW 5500 Bedienungsanleitung

Sensidyne

Sensidyne Gilian BDX-II Montage- und Bedienungsanleitung

Draper

Draper 47808 Bedienungsanleitung

Trolla

Trolla 12820 Bedienungsanleitung

Sunfab

Sunfab SVH Series Bedienungsanleitung

WilTec

WilTec 50740 Bedienungsanleitung

Fieldmann

Fieldmann FVC 5015 EK Bedienungsanleitung

Everbilt

Everbilt EFSUB5-122HD Bedienungsanleitung

Graco

Graco Husky 3300e Bedienungsanleitung

esotec

esotec 101018 Bedienungsanleitung

Becker

Becker BASIC VASF 2.80/1-0.AC230 Bedienungsanleitung

Sykes AmeriPumps

Sykes AmeriPumps GP100M Fehlerbehebungshandbuch

DUROMAX

DUROMAX XP WX Series Bedienungsanleitung

BRINKMANN PUMPS

BRINKMANN PUMPS SBF550 Bedienungsanleitung

Franklin Electric

Franklin Electric IPS Bedienungsanleitung

Xylem

Xylem e-1532 Series Bedienungsanleitung

Milton Roy

Milton Roy PRIMEROYAL Bedienungsanleitung

STA-RITE

STA-RITE ST33APP Bedienungsanleitung