Grundfos DMX Series Bedienungsanleitung

15.720023-V3.0

Diaphragm Dosing Pump

DMX model 227

DMX 430-5 DMX 1120-5

DMX 770-3 DMX 1520-3

DMX 860-5 DMX 2000-3

Installation and operating instructions

Read this manual completely and keep it!

Subject to change.

215.720023-V3.0

DMX model 227

Denmark

GRUNDFOS DK A/S Canada Germany

Martin Bachs Vej 3 GRUNDFOS Canada Inc. Grundfos Alldos

DK-8850 Bjerringbro 2941 Brighton Road Dosing & Disinfection

Tlf.: +45-87 50 50 50 Oakville, Ontario ALLDOS Eichler GmbH

Telefax: +45-87 50 51 51 L6H 6C9 Reetzstraße 85

E-mail: info_GDK@grundfos.com Phone: +1-905 829 9533 D-76327 Pfinztal (Söllingen)

www.grundfos.com/DK Telefax: +1-905 829 9512 Tel.: +49 7240 61-0

Telefax: +49 7240 61-177

Argentina China E-mail: alldos.de@alldos.com

Bombas GRUNDFOS de Argentina S.A. Grundfos Alldos

Ruta Panamericana km. 37.500 Lote 34A Dosing & Disinfection Germany

1619 - Garin ALLDOS (Shanghai) Water Technology Co. GRUNDFOS GMBH

Pcia. de Buenos Aires Ltd. Schlüterstr. 33

Phone: +54-3327 414 444 West Unit, 1 Floor, No. 2 Building (T 4-2) D-40699 Erkrath

Telefax: +54-3327 411 111 278 Jinhu Road, Jin Qiao Export Process- Tel.: +49-(0) 211 929 69-0

ing Zone Telefax: +49-(0) 211 929 69-3799

Australia Pudong New Area E-mail: infoservice@grundfos.de

Grundfos Alldos Shanghai, 201206 Service in Deutschland:

Dosing & Disinfection Phone: +86 21 5055 1012 E-mail: kundendienst@grundfos.de

ALLDOS Oceania Pty. Ltd. Telefax: +86 21 5032 0596

Unit 3 / 74 Murdoch Circuit E-mail: alldos.cn@alldos.com Greece

Acacia Ridge QLD 4100 GRUNDFOS Hellas A.E.B.E.

Phone: +61 (0)7 3712 6888 China 20th km. Athinon-Markopoulou Av.

Telefax: +61 (0)7 3272 5188 GRUNDFOS Pumps (Shanghai) Co. Ltd. P.O. Box 71

E-mail: alldos[email protected]m 22 Floor, Xin Hua Lian Building GR-19002 Peania

755-775 Huai Hai Rd, (M) Phone: +0030-210-66 83 400

Australia Shanghai 200020 Telefax: +0030-210-66 46 273

GRUNDFOS Pumps Pty. Ltd. PRC

P.O. Box 2040 Phone: +86-512-67 61 11 80 Hong Kong

Regency Park Telefax: +86-512-67 61 81 67 GRUNDFOS Pumps (Hong Kong) Ltd.

South Australia 5942 Unit 1, Ground floor

Phone: +61-8-8461-4611 Croatia Siu Wai Industrial Centre

Telefax: +61-8-8340 0155 GRUNDFOS predstavništvo Zagreb 29-33 Wing Hong Street &

Cebini 37, Buzin 68 King Lam Street, Cheung Sha Wan

Austria HR-10000 Zagreb Kowloon

GRUNDFOS Pumpen Vertrieb Ges.m.b.H. Phone: +385 1 6595 400 Phone: +852-27861706 / 27861741

Grundfosstraße 2 Telefax: +385 1 6595 499 Telefax: +852-27858664

A-5082 Grödig/Salzburg

Tel.: +43-6246-883-0 Czech Republic Hungary

Telefax: +43-6246-883-30 GRUNDFOS s.r.o. GRUNDFOS Hungária Kft.

Čapkovského 21 Park u. 8

Belgium 779 00 Olomouc H-2045 Törökbálint,

N.V. GRUNDFOS Bellux S.A. Phone: +420-585-716 111 Phone: +36-23 511 110

Boomsesteenweg 81-83 Telefax: +420-585-716 299 Telefax: +36-23 511 111

B-2630 Aartselaar

Tél.: +32-3-870 7300

Télécopie: +32-3-870 7301

3V3.0

DMX model 227

Estonia India

GRUNDFOS Pumps Eesti OÜ GRUNDFOS Pumps India Private Limited

1Peterburi tee 44 118 Old Mahabalipuram Road

11415 Tallinn Thoraipakkam

Belorussia Tel: + 372 606 1690 Chamiers Road

Представительство ГРУНДФОС вМинске Fax: + 372 606 1691 Chennai 600 096

220090 Минск ул.Олешева 14 Phone: +91-44 2496 6800

Телефон: (8632) 62-40-49 Finland

Факс: (8632) 62-40-49 OY GRUNDFOS Pumput AB Indonesia

Mestarintie 11 PT GRUNDFOS Pompa

Bosnia/Herzegovina FIN-01730 Vantaa Jl. Rawa Sumur III, Blok III / CC-1

GRUNDFOS Sarajevo Phone: +358-3066 5650 Kawasan Industri, Pulogadung

Paromlinska br. 16, Telefax: +358-3066 56550 Jakarta 13930

BiH-71000 Sarajevo Phone: +62-21-460 6909

Phone: +387 33 713290 France Telefax: +62-21-460 6910 / 460 6901

Telefax: +387 33 231795 Grundfos Alldos

Dosing & Disinfection Ireland

Brazil ALLDOS S.A.R.L. GRUNDFOS (Ireland) Ltd.

GRUNDFOS do Brasil Ltda. 7, rue Gutenberg Unit A, Merrywell Business Park

Rua Tomazina 106 F-67610 La Wantzenau Ballymount Road Lower

CEP 83325 - 040 Tél.: +33-3 88 59 26 26 Dublin 12

Pinhais - PR Télécopie: +33-3 88 59 26 00 Phone: +353-1-4089 800

Phone: +55-41 668 3555 E-mail : alldos.fr@alldos.com Telefax: +353-1-4089 830

Telefax: +55-41 668 3554 France Italy

Bulgaria Pompes GRUNDFOS Distribution S.A. GRUNDFOS Pompe Italia S.r.l.

GRUNDFOS Pumpen Vertrieb Parc d’Activités de Chesnes Via Gran Sasso 4

Representative Office - Bulgaria 57, rue de Malacombe I-20060 Truccazzano (Milano)

Bulgaria, 1421 Sofia F-38290 St. Quentin Fallavier (Lyon) Tel.: +39-02-95838112

Lozenetz District Tél.: +33-4 74 82 15 15 Telefax: +39-02-95309290 / 95838461

105-107 Arsenalski blvd. Télécopie: +33-4 74 94 10 51

Phone: +359 2963 3820, 2963 5653 Japan

Telefax: +359 2963 1305 GRUNDFOS Pumps K.K.

1-2-3, Shin Miyakoda

Hamamatsu City

Shizuoka pref. 431-21

Phone: +81-53-428 4760

Telefax: +81-53-484 1014

415.720023-V3.0

DMX model 227

Korea Portugal Switzerland

GRUNDFOS Pumps Korea Ltd. Bombas GRUNDFOS Portugal, S.A. GRUNDFOS Pumpen AG

6th Floor, Aju Building 679-5 Rua Calvet de Magalhães, 241 Bruggacherstrasse 10

Yeoksam-dong, Kangnam-ku, 135-916 Apartado 1079 CH-8117 Fällanden/ZH

Seoul, Korea P-2770-153 Paço de Arcos Tel.: +41-1-806 8111

Phone: +82-2-5317 600 Tel.: +351-21-440 76 00 Telefax: +41-1-806 8115

Telefax: +82-2-5633 725 Telefax: +351-21-440 76 90 Taiwan

Latvia România GRUNDFOS Pumps (Taiwan) Ltd.

SIA GRUNDFOS Pumps Latvia GRUNDFOS Pompe România SRL 7 Floor, 219 Min-Chuan Road

Deglava biznesa centrs Bd. Biruintei, nr 103 Taichung, Taiwan, R.O.C.

Augusta Deglava ielā60, LV-1035, Rīga, Pantelimon county Ilfov Phone: +886-4-2305 0868

Tālr.: + 371 714 9640, 7 149 641 Phone: +40 21 200 4100 Telefax: +886-4-2305 0878

Fakss: + 371 914 9646 Telefax: +40 21 200 4101

E-mail: romani[email protected] Thailand

Lithuania GRUNDFOS (Thailand) Ltd.

GRUNDFOS Pumps UAB Russia 947/168 Moo 12, Bangna-Trad Rd., K.M. 3,

Smolensko g. 6 ООО Грундфос Bangna, Phrakanong

LT-03201 Vilnius Россия, 109544 Москва, Школьная 39 Bangkok 10260

Tel: + 370 52 395 430 Тел. (+7) 095 737 30 00, 564 88 00 Phone: +66-2-744 1785 ... 91

Fax: + 370 52 395 431 Факс (+7) 095 737 75 36, 564 88 11 Telefax: +66-2-744 1775 ... 6

E-mail grundfos.moscow@grundfos.com

Malaysia Turkey

GRUNDFOS Pumps Sdn. Bhd. Serbia GRUNDFOS POMPA San. ve Tic. Ltd. Sti.

7 Jalan Peguam U1/25 GRUNDFOS Predstavništvo Beograd Gebze Organize Sanayi Bölgesi

Glenmarie Industrial Park Dr. Milutina Ivkovića 2a/29 Ihsan dede Caddesi,

40150 Shah Alam YU-11000 Beograd 2. yol 200. Sokak No. 204

Selangor Phone: +381 11 26 47 877 / 11 26 47 496 41490 Gebze/ Kocaeli

Phone: +60-3-5569 2922 Telefax: +381 11 26 48 340 Phone: +90 - 262-679 7979

Telefax: +60-3-5569 2866 Telefax: +90 - 262-679 7905

Singapore E-mail: [email protected]

México GRUNDFOS (Singapore) Pte. Ltd.

Bombas GRUNDFOS de México S.A. de 24 Tuas West Road Ukraine

C.V. Jurong Town ТОВ ГРУНДФОС Украина

Boulevard TLC No. 15 Singapore 638381 ул. Владимирская, 71, оф. 45

Parque Industrial Stiva Aeropuerto Phone: +65-6865 1222 г. Киев, 01033, Украина,

Apodaca, N.L. 66600 Telefax: +65-6861 8402 Тел. +380 44 289 4050

Phone: +52-81-8144 4000 Факс +380 44 289 4139

Telefax: +52-81-8144 4010

5V3.0

DMX model

0Slovenia

GRUNDFOS PUMPEN VERTRIEB United Arab Emirates

Netherlands Ges.m.b.H., GRUNDFOS Gulf Distribution

Grundfos Alldos Podružnica Ljubljana P.O. Box 16768

Dosing & Disinfection Blatnica 1, SI-1236 Trzin Jebel Ali Free Zone

ALLDOS BV Phone: +386 1 563 5338 Dubai

Leerlooiersstraat 6 Telefax: +386 1 563 2098 Phone: +971-4- 8815 166

NL-8601 WK Sneek E-mail: [email protected] Telefax: +971-4-8815 136

Tel.: +31-51 54 25 789

Telefax: +31-51 54 30 550 South Africa United Kingdom

E-mail: alldos[email protected] Grundfos Alldos Grundfos Alldos

Dosing & Disinfection Dosing & Disinfection

Netherlands ALLDOS (Pty) LTD ALLDOS Ltd.

GRUNDFOS Nederland B.V. 98 Matroosberg Road, Waterkloof Park 39 Gravelly Industrial Park, Tyburn Road

Postbus 104 P.O. Box 36505, Menlo Park 0102 Birmingham B24 8TG

NL-1380 AC Weesp 0181 ZA Pretoria Phone: +44-121-3283336

Tel.: +31-294-492 211 E-mail: alldos.za@alldos.com Telefax: +44-121-3284332

Telefax: +31-294-492244/492299 E-mail: alldos.uk@alldos.com

Spain

New Zealand Bombas GRUNDFOS España S.A. United Kingdom

GRUNDFOS Pumps NZ Ltd. Camino de la Fuentecilla, s/n GRUNDFOS Pumps Ltd.

17 Beatrice Tinsley Crescent E-28110 Algete (Madrid) Grovebury Road

North Harbour Industrial Estate Tel.: +34-91-848 8800 Leighton Buzzard/Beds. LU7 8TL

Albany, Auckland Telefax: +34-91-628 0465 Phone: +44-1525-850000

Phone: +64-9-415 3240 Telefax: +44-1525-850011

Telefax: +64-9-415 3250 Sweden

GRUNDFOS AB U.S.A.

Norway Lunnagårdsgatan 6 GRUNDFOS Pumps Corporation

GRUNDFOS Pumper A/S 431 90 Mölndal 17100 West 118th Terrace

Strømsveien 344 Tel.: +46-0771-32 23 00 Olathe, Kansas 66061

Postboks 235, Leirdal Telefax: +46-31 331 94 60 Phone: +1-913-227-3400

N-1011 Oslo Telefax: +1-913-227-3500

Tlf.: +47-22 90 47 00 Switzerland

Telefax: +47-22 32 21 50 Grundfos Alldos Usbekistan

Dosing & Disinfection Представительство ГРУНДФОС в

Poland ALLDOS International AG Ташкенте

GRUNDFOS Pompy Sp. z o.o. Schönmattstraße 4 700000 Ташкент ул.Усмана Носира 1-й

ul. Klonowa 23 CH-4153 Reinach тупик 5

Baranowo k. Poznania Tel.: +41-61-717 5555 Телефон: (3712) 55-68-15

PL-62-081 Przeźmierowo Telefax: +41-61-717 5500 Факс: (3712) 53-36-35

Pho

ne: (+48-61) 650 13 00 E-mail: alldos.ch@alldos.com

elefax: (+48-61) 650 13 50

Addresses revised 15.01.2007

615.720023-V3.0

DMX model 227

Type key

(Cannot be used for pump configuration.)

7V3.0

DMX model 227

Example: DMX 2000 -3 D -PP /E /PP -X -J 2 TT X E0

Type range DMX...

Maximum flow [l/h]

Maximum pressure [bar] Code Mains plug

X No plug

Control variant Code

without D Code Connection,

suction/discharge

R Flange, DN 65, with

connector for PVC pipe,

65/75 mm

T Flange, DN 65, with

connector for PP pipe,

65/75 mm

U Flange, DN 65, with

connector for SS pipe,

65/75 mm

Y Flange, DN 65

Z Flange, ANSI, 2 1/2"

Dosing head variant Code

Polypropylene PP

Polyvinyl chloride PVC

Stainless steel SS

PP + integrated diaphragm PP-L

leakage detection

PVC + integrated dia- PVC-L

phragm leakage detection

SS + integrated diaphragm SS-L

leakage detection

Gasket material Code

EPDM (ethylene propylene E

diene monomer)

FKM (fluorocarbon) V

Code Valve type

2 Spring-loaded

0,1 bar suction,

0,1 bar discharge

Valve ball material Code

Polypropylene PP

Polyvinyl chloride PVC

Stainless steel SS

Code Supply voltage

0 Without motor (flange for

single head: IEC BG90 B14

duplex head:

IEC BG100 B14)

F Without motor,

NEMA flange 145C (US)

J 220-240 V / 380-420 V,

50/60Hz

Control panel position Code

no control panel X

Code Motor variant

E0 3-phase PTC 400 V

for frequency control

E6 3-phase PTC 400 V

with frequency control

815.720023-V3.0

DMX model 227

Content

Installationdata ................................................................................................10

Installation diagram ........................................................................................10

1 Of General Interest ................................................................................11

1.1 In General ................................................................................................ 11

1.2 Using this Paper ...................................................................................... 11

1.3 Warranty .................................................................................................. 11

2 Safety Instructions ................................................................................12

2.1 Application of the Product ....................................................................... 12

2.2 Obligations of the Operating Authority .................................................... 12

2.3 Averting Dangers .................................................................................... 12

3 Technical Data .......................................................................................13

3.1 Pump Types ............................................................................................. 13

3.2 Ambient and Operating Conditions ........................................................ 13

3.3 Dosing medium ....................................................................................... 13

3.3.1 Admissible temperature of dosing liquids ................................... 13

3.3.2 Maximum permissible viscosity ................................................... 14

3.4 Pump Performance.................................................................................. 14

3.4.1 Accuracy ......................................................................................... 14

3.4.2 Performance ................................................................................. 14

3.5 Suction heights ........................................................................................ 15

3.5.1 Media with a viscosity similar to water ........................................ 15

3.5.2 Suction heights for media with maximum permissible viscosity . 15

3.6 Dosing Curves ........................................................................................ 15

3.7 Weight ..................................................................................................... 15

3.8 Materials .................................................................................................. 15

3.9 Dimensional Drawing ............................................................................. 16

4 Installation .............................................................................................17

4.1 Installation Information ............................................................................ 17

4.2 Transport and Storage ............................................................................ 19

4.3 Mounting ................................................................................................. 19

4.4 Connecting the Suction and Pressure Lines .......................................... 19

4.5 Electrical Connections ............................................................................ 20

4.5.1 Connect the motor ....................................................................... 20

5 Commissioning .....................................................................................21

5.1 Inspections before Commissioning ........................................................ 21

5.2 Commissioning ....................................................................................... 21

6 Operation ...............................................................................................22

6.1 Description of the Device ........................................................................ 22

9V3.0

DMX model 227

6.2 Principle of function ................................................................................. 23

6.3 Switching on / off ..................................................................................... 23

6.3.1 Switching on ................................................................................ 23

6.3.2 Switching off ................................................................................. 23

6.4 Adjustment of dosing rate using frequency converter ............................ 23

6.5 Possible Failures ..................................................................................... 24

7 Electronics Diaphragm Breakage Sensor ............................................25

7.1 Technical Data of the Electronics ............................................................ 25

7.2 Dimensional Drawing (Electronics Enclosure) ....................................... 25

7.2 Function................................................................................................... 25

7.2.1 Pumps prepared for a diaphragm breakage indication .............. 25

7.2.2 Using the Contacts ...................................................................... 26

7.2.3 Description of the Device............................................................. 26

7.3 Electrical Connections of the Electronics ............................................... 26

7.3.1 Relay Outputs .............................................................................. 27

7.4 Screwing the Sensor into the Dosing Head ........................................... 28

7.5 Commissioning ....................................................................................... 28

7.6 Maintenance ........................................................................................... 29

8 Maintenance ..........................................................................................30

8.1 Rates for cleaning and maintenance...................................................... 30

8.2 Gear oil change....................................................................................... 30

8.3 Cleaning the Suction and Pressure Valves ............................................ 31

8.4 Exchanging the Diaphragm .................................................................... 32

A. Appendix: Dosing Curves for DMX model 227 .....................................33

10 15.720023-V3.0

DMX model 227

Installationdata

NOTE Please fill in this form following commissioning. It will

help you and your GRUNDFOS servicing partner to

adjust the unit during subsequent corrections.

Owner:

GRUNDFOS customer No.:

Contract No.:

Order No. of unit:

Serial No. of unit:

Put into service on:

Location of unit:

Used for:

Installation diagram

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