Grundfos GiM CIU Bedienungsanleitung

GiM CIU

Installation and operating instructions

GRUNDFOS INSTRUCTIONS

GiM CIU

English (GB)

Installation and operating instructions ..................................4

Appendix A...................................................15

Appendix B...................................................17

Declaration of conformity ........................................18

Table of contents

English (GB) Installation and operating instructions

Original installation and operating instructions

Table of contents

1. General information ............. 4

1.1 Hazard statements .............. 4

1.2 Notes ..................... 4

2. Product introduction ............ 5

2.1 Product description .............. 5

2.2 Intended use ................. 5

2.3 Applications .................. 5

2.4 LEDs ..................... 5

2.5 Identification.................. 5

3. Receiving the product............ 6

3.1 Inspecting the product ............ 6

3.2 Scope of delivery ............... 6

4. Installation requirements .......... 6

4.1 Location .................... 6

4.2 Radio frequency radiation exposure,for

Canada and US only ............. 6

5. Mechanical installation ........... 7

5.1 Mounting on the wall ............. 7

6. Electrical connection ............ 7

6.1 Terminals ................... 9

6.2 Connecting the power supply......... 9

6.3 Connecting GENIbus to the pump ......10

6.4 Sensor cable .................10

6.5 Connecting the IO connections........12

7. Starting up the product ...........13

7.1 Connecting the unit to Grundfos GO

Remote 2.0 ..................13

8. Servicing the product ............13

8.1 Cleaning the product .............13

9. Technical data ................13

10. Disposing of the product ..........14

1. General information

Read this document before you install the

product. Installation and operation must

comply with local regulations and accepted

codes of good practice.

Read the installation and operating

instructions for the relevant CIM module.

1.1 Hazard statements

The symbols and hazard statements below may

appear in Grundfos installation and operating

instructions, safety instructions and service

instructions.

DANGER

Indicates a hazardous situation which, if

not avoided, will result in death or serious

personal injury.

WARNING

Indicates a hazardous situation which, if

not avoided, could result in death or

serious personal injury.

CAUTION

Indicates a hazardous situation which, if

not avoided, could result in minor or

moderate personal injury.

The hazard statements are structured in the following

way:

SIGNAL WORD

Description of the hazard

Consequence of ignoring the warning

• Action to avoid the hazard.

1.2 Notes

The symbols and notes below may appear in

Grundfos installation and operating instructions,

safety instructions and service instructions.

Observe these instructions for explosion-

proof products.

A blue or grey circle with a white graphical

symbol indicates that an action must be

taken.

A red or grey circle with a diagonal bar,

possibly with a black graphical symbol,

indicates that an action must not be taken

or must be stopped.

If these instructions are not observed, it

may result in malfunction or damage to the

equipment.

Tips and advice that make the work easier.

English (GB)

2. Product introduction

2.1 Product description

The product monitors the activity of a

Grundfos CR, CRE pump. It detects possible

irregularities concerning CR, CRE pumps to increase

system uptime and keep service and maintenance

people on track with pump operation and status for

maintenance planning.

GRUNDFOS iSOLUTIONS MONITOR is referred to

as "GiM CIU" in this document.

2.2 Intended use

The product is intended for use with a Grundfos CR,

CRE pump. It can be used for monitoring the pump

but not for controlling it.

2.3 Applications

The product is used as a communication interface

between a Grundfos product and a main network. It is

used together with a CIM module (CIM =

Communication Interface Module) fitted in the unit.

GENIbus is optional communication between the unit

and a Grundfos product.

2.4 LEDs

The three LEDs are placed on the front cover of the

GiM CIU. The Bluetooth button is placed on the

bottom on one of the cable glands.

Explanation of the symbols

Symbol Description

Red and green status LED for

the main network. See the

installation and operating

instructions for the CIM

module for more information.

Status LED for the internal

communication between the

CIM module and the Grundfos

product. See the installation

and operating instructions for

the CIM module for more

information.

STATUS

Monitor status.

See the following table for

descriptions.

Bluetooth button for pairing

between GiM CIU and

Grundfos GO Remote 2.0.

STATUS LED Description

Permanently green The system is working.

Flashing green GiM CIU is in learning

mode.

Permanently yellow

A warning from the CR

pump, for example, high

media temperature,

vibration or cavitation. It

could also

be a warning indicating,

for example, a VTU

sensor fault or missing

power for the real-time

clock.

Permanently red

An alarm from the CR

pump, for example, dry

run, high media

temperature, vibration or

cavitation.

2.5 Identification

2.5.1 Nameplate

Type

1 2 3 4 5

V-No. P.c.

Serial No.

Product No.

PMAX

Made in Thailand

Process control

equipment

30XP 9

ENV Type 2

FCC ID: OG3-GIM1A

IC: 10447A-GIM1A

TM076071

Example of a nameplate

Pos. Description

1 Type designation

2 Product number

3 Supply voltage

4 Version number

5 Production code (year and week)

6 Serial number

7 Enclosure class

8 FCC and IC text, only for UL variants

9 Environmental type

10 Rated power

11 Production site

12 Markings and approvals

English (GB)

Related information

4.1 Location

3. Receiving the product

3.1 Inspecting the product

Before installing the product, do the following:

1. Check that the product is as ordered.

2. Check that no visible parts have been damaged.

3. If parts are damaged or missing, contact your

local Grundfos sales company.

3.2 Scope of delivery

The packaging contains the following items:

• GRUNDFOS iSOLUTIONS MONITOR CIU unit

(GiM CIU)

• installation and operating instructions for the

product.

4. Installation requirements

4.1 Location

Install the product in a location that meets the

following requirements:

• Place the product in a flood-safe place.

• Make sure that the ambient temperature is within

the limits.

• Install the product as close as possible to the

connected pumps, sensors, and accessories.

• The product must be easily accessible.

• You must install the product in a protective shed

or enclosure to avoid direct sunlight and rain.

• Indoor installation: The product must be installed

in a well-ventilated room to ensure cooling of its

components.

Related information

2.5.1 Nameplate

9. Technical data

4.2 Radio frequency radiation exposure, for

Canada and US only

This equipment complies with FCC and ISED

radiation exposure limits set forth for an uncontrolled

environment. This equipment must be installed and

operated with a minimum distance of 20 cm (0.66

feet) between the radiator and your body.

FCC ID: OG3-GIM1A

IC: 10447A-GIM1A

English (GB)

5. Mechanical installation

5.1 Mounting on the wall

Mount the unit on a surface. The cable glands must

face downwards.

CAUTION

The product can fall down

Minor or moderate personal injury

‐Make sure to use screws that fit into

the unit and support its weight.

• All cable screens must be connected

to earth. If it is not possible to use

cable clamps, the stripped part of the

cable screen must be as short as

possible to reduce the impedance at

high frequencies.

• The cable glands must face

downwards.

1. Loosen the screws and remove the front cover.

2. Drill holes in the surface.

TM076032

Pos. Dimensions [mm] (inch)

1 115 (4.53")

2 91 (3.58")

3 ø4.5 (0.18")

4 81.5 (3.21")

3. Insert wall plugs, if applicable.

4. Fit the four screws in the mounting holes and

cross-tighten the screws, 1.25 Nm.

6. Electrical connection

DANGER

Electric shock

Death or serious personal injury

‐Applies to supply voltages above 30

VRMS / 60 VDC: The installation must

incorporate a switch or a circuit

breaker in order to switch off the mains

supply. It must be close to the CIU unit

and easily accessible for the operator.

It must be marked as a disconnecting

device for the CIU unit.

‐In case of an insulation fault, the fault

current may be a pulsating DC.

Observe national legislation about

requirements for and selection

of a Residual Current Device (RCD)

when installing the pump.

The residual-current circuit breaker must be marked

like this:

TM072868

English (GB)

WARNING

Electric shock

Death or serious personal injury

‐Switch off the power supply before

making any electrical connections.

Make sure that the power supply

cannot be switched on accidentally.

‐The protective earth from the socket

outlet must be connected to the

protective earth in the pump.

Therefore, the applied plug must have

the same protective earth connection

systems as the socket outlet, or a

suitable adapter must be applied.

‐Ensure that the high-voltage protection

cover is mounted correctly once the

installation is finished.

‐Tighten the cable glands securely to

avoid water coming into the unit or the

cables being pulled out.

‐The CIU unit and GENIbus must only

be connected to SELV or SELV-E

circuits.

WARNING

Falling off ladder

Death or serious personal injury

‐Take care when installing the unit on

the pump.

CAUTION

Hot surface

Minor or moderate personal injury

‐Do not touch the pump. The surface

may be hot.

All installation work must only be carried

out by qualified and authorised persons.

TM076522

Pos. Description

1 CIM connection

2 IO connections

3 GENIbus master, connection to the pump

4 VTU board

5 Sensor connections

6 Power supply

7 High-voltage protection cover

Related information

6.2 Connecting the power supply

6.3 Connecting GENIbus to the pump

6.4.1 Mounting the sensor cable

6.5 Connecting the IO connections

English (GB)

6.1 Terminals

Remember to tighten the cable glands

before you switch on the power.

The tightening torque is 1.5 Nm.

TM076411

Pos. Description

1Blank (default)

Options: antenna, Ethernet or IO

2Blank (default)

Options: antenna, Ethernet or IO

3Blank (default)

Options: GENIbus master (pump) or IO

4 VTU sensor

5 Power supply

6 Bluetooth connect button

6.2 Connecting the power supply

WARNING

Electric shock

Death or serious personal injury

‐Make sure there is proper insulation

around the supply cable.

‐The protective earth wire must be

longer than the neutral and phase

wires.

1. Remove the front cover.

2. Remove the sensor connector and the IO

connections.

3. Pull the high-voltage protection cover upwards to

access the connectors.

4. Lead the supply cable through the cable gland.

5. Connect the supply conductors to earth, N and L.

6. Tighten the cable glands.

7. Fit the high-voltage protection cover again.

TM077422TM077423

Push the cover down firmly

8. Fit the front cover.

Example:

English (GB)

N L

21 3

TM076416

Electrical connection

Pos. Description

1 Protective earth terminal

2 Neutral terminal

3 Phase terminal

30mm (1.18”)

40mm (1.58”)

5mm

(0.20”)

5mm

(0.20”)

TM077743

Wire requirements

Related information

6. Electrical connection

6.3 Connecting GENIbus to the pump

6.5 Connecting the IO connections

6.3 Connecting GENIbus to the pump

1. Remove the front cover.

2. Lead the GENIbus cable through the cable

gland.

3. Connect the conductors to terminals A, Y and B.

4. Connect the cable screen under the earth clamp,

and tighten the earth clamp.

5. Tighten the cable gland.

6. Fit the front cover.

Example:

AY B

1 2 3

TM076415

GENIbus connection

Pos. Designation Description

1 A GENIbus terminal A. Positive

data signal.

2 Y GENIbus terminal Y

3 B GENIbus terminal B.

Negative data signal.

4 - Earth clamp

Related information

6. Electrical connection

6.2 Connecting the power supply

6.4 Sensor cable

WARNING

Fall hazard

Death or serious personal injury

‐Follow local working environment

regulations.

6.4.1 Mounting the sensor cable

1. Read the GiM quick guide to see how to mount

the sensor cable.

QR99802939

net.grundfos.com/qr/i/99802939

English (GB)

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