Grundfos KPC Bedienungsanleitung

KPC, KPC 24/7

Installation and operating instructions

GRUNDFOS INSTRUCTIONS

Table of contents

KPC, KPC 24/7

English (GB)

Installation and operating instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

 (BG)

   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

eština (CZ)

Montážní a provozní návod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Eesti (EE)

Paigaldus- ja kasutusjuhend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Español (ES)

Instrucciones de instalación y funcionamiento . . . . . . . . . . . . . . . . . . . . . . . . . 33

Français (FR)

Notice d'installation et de fonctionnement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

 (GR)

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Hrvatski (HR)

Montažne i pogonske upute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Magyar (HU)

Telepítési és üzemeltetési utasítás. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Lietuviškai (LT)

rengimo ir naudojimo instrukcija . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Latviešu (LV)

Uzstdšanas un ekspluatcijas instrukcija. . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Polski (PL)

Instrukcja montau i eksploatacji . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Român(RO)

Instruciuni de instalare i utilizare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Srpski (RS)

Uputstvo za instalaciju i rad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

Slovensko (SI)

Navodila za montažo in obratovanje. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

Slovenina (SK)

Návod na montáž a prevádzku . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

Türkçe (TR)

Montaj ve kullanım kılavuzu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

 (UA)

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

Table of contents

KPC, KPC 24/7

Bosanski (BS)

Montažne i pogonske upute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

Bahasa Indonesia (ID)

Petunjuk pengoperasian dan pemasangan . . . . . . . . . . . . . . . . . . . . . . . . . . 139

 (KZ)

   . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

 (MK)

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

Malaysia (MY)

Cara pemasangan dan pengendalian. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

(AR)

   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175

ไทย (TH)

คําแนะนําในการติดตั้ งและการใชงาน . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176

繁體中文 (TW)

安裝操作手冊 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183

Ting Vit (VI)

Hng dn lp t và vn hành . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190

Shqip (AL)

Udhëzimet e instalimit dhe funksionimit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197

Appendix. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204

English (GB)

English (GB) Installation and operating instructions

Original installation and operating instructions

These installation and operating instructions

describe Grundfos KPC and KPC 24/7.

Sections 1-3 give the information necessary to be

able to unpack, install and start up the product in a

safe way.

Sections 4-8 give important information about the

product, as well as information on service, fault

finding and disposal of the product.

CONTENTS

Page

1. General information

1.1 Symbols used in this document

1.1.1 Warnings against hazards involving risk of

death or personal injury

The text accompanying the three hazard symbols

DANGER, WARNING and CAUTION is structured in

the following way:

1. General information 5

1.1 Symbols used in this document 5

2. Installing the product 6

2.1 Location 6

2.2 Mechanical installation 7

2.3 Electrical connection 8

3. Starting up the product 8

3.1 Manual operation 8

3.2 Automatic operation with float switch 8

3.3 Thermal protection 8

4. Product introduction 9

4.1 Product description 9

4.2 Intended use 9

4.3 Pumped liquids 9

5. Servicing the product 9

5.1 Maintaining the product 9

6. Fault finding the product 10

7. Technical data 11

7.1 Operating conditions 11

7.2 Electrical data 11

7.3 Mechanical data 11

7.4 Dimensions and weights 11

8. Disposing of the product 11

Read this document and the quick guide

before installing the product. Installation

and operation must comply with local

regulations and accepted codes of good

practice.

This appliance can be used by children

aged from 8 years and above and by

persons with reduced physical, sensory or

mental capabilities or lack of experience

and knowledge if they have been given

supervision or instruction concerning use

of the appliance in a safe way and

understand the hazards involved.

Children shall not play with the appliance.

Cleaning and user maintenance shall not

be made by children without supervision.

Make sure that the system in which the

pump is incorporated is designed for the

maximum pump pressure.

This pump has been evaluated for use with

water only.

DANGER

Indicates a hazardous situation which, if

not avoided, will result in death or serious

personal injury.

WARNING

Indicates a hazardous situation which, if

not avoided, could result in death or

serious personal injury.

CAUTION

Indicates a hazardous situation which, if

not avoided, could result in minor or

moderate personal injury.

SIGNAL WORD

Description of hazard

Consequence of ignoring the warning.

- Action to avoid the hazard.

English (GB)

1.1.2 Other important notes

2. Installing the product

2.1 Location

The pump can be installed in a well or pond for

permanent or portable use in vertical position.

Fig. 1 Location of KPC pump

2.1.1 Minimum space for the float switch

The pumps require 5 cm free space between the

float switch and the wall. The free space ensures

free movability of the float switch.

KPC 300 A

Fig. 2 Minimum pit dimensions for KPC 300 A

KPC 600 A

Fig. 3 Minimum pit dimensions for KPC 600 A

A blue or grey circle with a white graphical

symbol indicates that an action must be

taken.

If these instructions are not observed, it

may result in malfunction or damage to the

equipment.

Tips and advice that make the work easier.

Observe local regulations setting limits for

manual lifting or handling.

CAUTION

Crushing of feet

Minor or moderate personal injury

- Use safety shoes when handling the

pump.

Make sure that there are minimum 3 m

free cable above the liquid level. This limits

the maximum installation depth to 7 m for

pumps with a 10 m cable and to 2 m for

pumps with a 5 m cable.

TM06 8029 4716

Max. 40 °C / Min. 0 °C

Max. 7 m

Max. 3 m

< KPC 300A: 10 mm

< KPC 600A: 10 mm

Min. 5 cm

TM02 9100 0513TM02 9101 0513

English (GB)

2.2 Mechanical installation

2.2.1 Foundation

Place the pump on a plate or on bricks so that the

inlet strainer is free of silt, mud or similar materials.

2.2.2 Lifting the product

Lift the pump by the lifting handle. Never lift the

pump by the power cable. Tie a rope to the lifting

handle instead.

Fig. 4 Lifting the pump

2.2.3 Positioning the product

The pump can be tilted up to 15 ° from vertical

position.

During operation, the pump must be covered by the

pumped liquid to ensure efficient cooling.

Fig. 5 Positioning

2.2.4 Connecting the outlet pipe

The outlet pipe can be connected to the pump outlet

port by means of the 90 ° adapter.

Fig. 6 Connecting the outlet pipe

Outlet port threads

TM06 8030 4716TM06 8031 4716

i i

15 °

90 °

0 °

TM06 8033 4716

Pump Thread

KPC 24/7 Rp 1

KPC 300 A

KPC 600 A Rp 1 1/4

English (GB)

2.3 Electrical connection

• Check that the supply voltage and frequency of

the installation site correspond to the values

stated on the nameplate.

• Make sure that it is possible to make a good

earth connection.

• Pumps with plug: connect the plug to the power

outlet.

• Pumps without plug: connect the pump

permanently to the fixed wiring as described

below.

3. Starting up the product

3.1 Manual operation

Start and stop the pump via an external main switch.

To eliminate the risk of dry running, check the water

level regularly during operation. This can for instance

be done by means of an external level controller.

In order for the pump to be able to self-prime when

started, the water level must be at least 25 mm.

When the pump sucks water, it can pump down to 20

mm water level.

3.2 Automatic operation with float switch

During automatic operation, pumps with a float

switch will start and stop, depending on the water

level and the float switch position and cable length.

3.2.1 Forced pump operation

If the pump is used to drain water below the stop

level of the float switch, the float switch can be kept

in a higher position by fixing it to the outlet pipe.

During forced pump operation, check the water level

regularly to prevent dry running.

3.3 Thermal protection

If the pump is running without water, or if it is

otherwise overloaded, the built-in thermal switch will

cut out.

When the motor has cooled to normal temperature, it

will restart automatically.

Carry out the electrical connection

according to local regulations.

DANGER

Electric shock

Death or serious personal injury

- Switch off the power supply before

starting any work on the product. Make

sure that the power supply cannot be

accidentally switched on.

DANGER

Electric shock

Death or serious personal injury

- Connect pumps without plug

permanently to the fixed wiring via an

external main switch with a minimum

contact gap of 3 mm in all poles.

DANGER

Electric shock

Death or serious personal injury

- The pump must be earthed.

- The protective earth of the power outlet

must be connected to the protective

earth of the pump. The plug must

therefore have the same PE connection

system as the power outlet. If not, use a

suitable adapter.

DANGER

Electric shock

Death or serious personal injury

- The installation must be fitted with a

residual current device (RCD) with a

tripping current less than 30 mA.

DANGER

Electric shock

Death or serious personal injury

- If the pump is used for cleaning or other

maintenance of swimming pools,

garden ponds or similar places, make

sure that the pump is supplied through a

residual-current circuit breaker with a

rated residual operating current of 30

mA.

WARNING

Flammable material

Death or serious personal injury

- Do not use the pump for flammable

liquids, such as diesel oil, petrol or

similar liquids.

DANGER

Electric shock

Death or serious personal injury

- Do not use the pump in swimming

pools, garden ponds or similar places if

there are people in the water.

English (GB)

4. Product introduction

4.1 Product description

The KPC pump series are of the submersible type

and designed and built to pump grey, fibre-free

wastewater, mainly in permanent installations for

domestic use. Thanks to their compact shape and

easy-to-handle design, the KPC pumps are suitable

for portable use in emergency situations,

4.2 Intended use

4.2.1 KPC series

The KPC pumps are designed for manual or

automatic operation, for draining cellars and garages

exposed to flooding, for pumping away wastewater

from drains, rainwater traps, gutters, etc.

The KPC pumps are suitable for portable use in

emergency situations, such as for drawing water

from tanks or rivers, for draining swimming pools,

fountains, excavations or underpasses.

The pumps are also suitable for gardening and

hobby use in general.

The float switch allows permanent installation and

guarantees automatic pump operation.

4.2.2 KPC 24/7 series

The KPC 24/7 pump series is designed mainly for

continuous operation in permanent installations for

circulating water in ponds and for supplying water to

fountains and water falls.

The KPC 24/7 pumps are suitable for portable use in

emergency situations, such as for drawing water

from tanks or rivers, for draining swimming pools,

fountains, excavations or underpasses.

The pumps are also suitable for gardening and

hobby use in general.

The KPC 24/7 pumps are not equipped with float

switch.

4.3 Pumped liquids

The KPC pumps are designed for pumping rainwater

and grey wastewater without fibres.

The pumps are not suitable for these liquids:

• liquids containing long fibres

• inflammable liquids (oil, petrol, etc.)

• aggressive liquids.

5. Servicing the product

5.1 Maintaining the product

Under normal operating conditions, the pump is

maintenance-free.

If the pump has been used for liquids other than

clean water, it must be flushed through with clean

water immediately after use.

DANGER

Electric shock

Death or serious personal injury

- Switch off the power supply before

starting any work on the product. Make

sure that the power supply cannot be

accidentally switched on.

DANGER

Electric shock

Death or serious personal injury

- If the power supply cable is damaged, it

must be replaced by the manufacturer,

his service agent or similarly qualified

persons in order to avoid hazard.

Service must only be performed by trained

service staff.

English (GB)

6. Fault finding the product

DANGER

Electric shock

Death or serious personal injury

- Switch off the power supply before

starting any work on the product. Make

sure that the power supply cannot be

accidentally switched on.

Fault Cause Remedy

1. The pump does

not run.

a) The power supply is switched off. Switch on the power supply.

b) The fuses in the installation are blown. Replace the defective fuses.

c) The pump thermal switch has tripped.

See section 3.3 Thermal protection. See

also point 2.

The thermal switch restarts the pump

when the motor has cooled down to

normal temperature.

2. The pump stops

after a short

time of

operation (the

thermal switch

has tripped).

a) The temperature of the pumped liquid is

higher than that stated in section

7. Technical data. The motor is

overheated.

The pump starts automatically after

sufficient cooling.

b) The pump is partly or fully blocked by

impurities. Clean the pump.

c) The water level is too low when the

pump is started. The pump cannot self-

prime. See sections 7. Technical data.

Move the pump to a position with

higher water level, or add water until

the pump starts sucking.

3. The pump runs

but gives

insufficient

water.

a) The pump is partly blocked by impurities. Clean the pump.

b) The outlet pipe or hose is partly blocked

by impurities. The hose may be sharply

bent.

Check and clean the non-return valve,

if fitted. Straighten out the hose.

4. The pump runs

but gives no

water.

a) The pump is blocked by impurities. Clean the pump.

b) The non-return valve in the outlet pipe or

hose is blocked in closed position or

blocked by impurities. The hose may be

sharply bent.

Check the non-return valve.

Clean or replace the valve, if

necessary. Straighten out the hose.

c) Pumps with float switch: The pump does

not stop because the free cable length of

the float switch is too long.

Reduce the free cable length.

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