Grundfos PS.R.05 Bedienungsanleitung

Pumpland.ru

Pumping station systems

PS.R.05-17

Installation and operating instructions

GRUNDFOS INSTRUCTIONS

Pumpland.ru

Table of contents

Pumping station systems

English (GB)

Installation and operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Čeština (CZ)

Montážní a provozní návod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Deutsch (DE)

Montage- und Betriebsanleitung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Dansk (DK)

Monterings- og driftsinstruktion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Español (ES)

Instrucciones de instalación y funcionamiento. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Suomi (FI)

Asennus- ja käyttöohjeet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Français (FR)

Notice d'installation et de fonctionnement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Italiano (IT)

Istruzioni di installazione e funzionamento. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

Nederlands (NL)

Installatie- en bedieningsinstructies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

Polski (PL)

Instrukcja montażu i eksploatacji . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

Português (PT)

Instruções de instalação e funcionamento. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

Русский (RU)

Паспорт, Руководство по монтажу иэксплуатации . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

Svenska (SE)

Monterings- och driftsinstruktion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

Slovenčina (SK)

Návod na montáž a prevádzku . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200

Türkçe (TR)

Montaj ve kullanım kılavuzu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215

Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231

Operating manual EAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234

Declaration of performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236

Pumpland.ru

English (GB)

English (GB) Installation and operating instructions

Original installation and operating instructions

These installation and operating instructions describe Grundfos

pumping station systems PS.R.05-17.

Sections 1-7 give the information necessary to be able to handle,

install and start using the product in a safe way.

Sections 8-10 give important information about the product, as

well as information on maintenance, service and disposal of the

product.

CONTENTS

Page

1. Symbols used in this document

The text accompanying the three hazard symbols DANGER,

WARNING and CAUTION is structured in the following way:

1. Symbols used in this document 4

2. Safety instructions 5

3. Receiving the product 6

3.1 Transporting the product 6

3.2 Inspecting the product 6

4. Installing the product 7

4.1 Preparing the foundation 7

4.2 Installing the pit 7

4.3 Installing the valve chamber 9

4.4 Connecting the pipes 10

4.5 Fitting the sleeve 11

4.6 Pipes with flange connection 11

5. Installing the pump(s) 11

5.1 Fitting the chain 11

6. Installing the level switches 12

6.1 Start and stop levels 12

6.2 Installing the pump controller 12

6.3 Float switches 12

6.4 Electrodes 13

6.5 Air bells 13

6.6 Pressure transducer 13

6.7 Other types of level control equipment 13

7. Electrical connection 13

7.1 Installing the cables 13

8. Product introduction 14

8.1 Product description 14

8.2 Applications 14

8.3 Pumped liquids 14

8.4 Pumping station system (PS.S) 14

8.5 Pumping station modular (PS.M) 14

8.6 Identification 15

9. Maintaining and servicing the product 17

9.1 Repairing a non-return valve 18

9.2 Contaminated pumps 18

9.3 Service contract 18

10. Disposal 18

Read this document before installing the product.

Installation and operation must comply with local

regulations and accepted codes of good practice.

DANGER

Indicates a hazardous situation which, if not avoided,

will result in death or serious personal injury.

WARNING

Indicates a hazardous situation which, if not avoided,

could result in death or serious personal injury.

CAUTION

Indicates a hazardous situation which, if not avoided,

could result in minor or moderate personal injury.

SIGNAL WORD

Description of hazard

Consequence of ignoring the warning.

- Action to avoid the hazard.

A blue or grey circle with a white graphical symbol

indicates that an action must be taken.

A red or grey circle with a diagonal bar, possibly with

a black graphical symbol, indicates that an action

must not be taken or must be stopped.

If these instructions are not observed, it may result in

malfunction or damage to the equipment.

Tips and advice that make the work easier.

Pumpland.ru

English (GB)

2. Safety instructions

Receiving the product

Installing the product

Electrical connection

Maintaining and servicing the product

DANGER

Crushing hazard

Death or serious personal injury

- Place the pit on even ground to prevent the pit in

overturning.

- Make sure the lifting bracket or strap is tightened

before attempting to lift the pit. Tighten if

necessary. Carelessness during lifting or

transportation may cause injury to persons or

damage to the pit.

CAUTION

Collapsing hazard

Minor or moderate personal injury

- Support for the crane must be placed at a suitable

distance from the pit to avoid collapse of pit hole.

Work according to local regulations.

WARNING

Crushing hazard

Death or serious personal injury

- The lifting equipment used for lifting the pump

must be rated for the weight of the pump,

approved and maintained according to local

regulations.

WARNING

Electric shock

Death or serious personal injury

- The pump or pump controller must be connected

to an external emergency stop.

If the main switch is used as emergency stop, it

must fulfil EN 60204-1, 10.8.4.

DANGER

Electric shock

Death or serious personal injury

- Before starting any work on the product, make

sure that the power supply has been switched off

and that it cannot be accidentally switched on.

DANGER

Crushing and suffocation hazard

Death or serious personal injury

- Before entering PS.R.17, make sure that the cover

and safety grid are locked in open position and

that the pit is ventilated according to local

regulations. If not, do not enter the pit.

DANGER

Falling hazard

Death or serious personal injury

- When entering the pit, wear a safety harness and

use approved equipment for lifting persons up from

the pit according to local regulation.

CAUTION

Pressurised system

Minor or moderate personal injury

- Relieve the pressure by draining the system before

dismantling the non-return valve.

CAUTION

Biological hazard

Minor or moderate personal injury

- Remove the fuses or switch off the main switch

before dismantling the non-return valve.

Make sure that the power supply cannot be

accidentally switched on.

- Use gloves and other suitable personal protection

equipment in accordance with local regulations.

Observe local regulations on exposure to

wastewater.

- Rinse the non-return valve thoroughly with clean

water before carrying out maintenance and

service.

- Flush the pump thoroughly with clean water and

rinse the pump parts in water after dismantling.

Pumpland.ru

English (GB)

3. Receiving the product

3.1 Transporting the product

The pit must be transported in a horizontal position and anchored

to the transport vehicle. Accessories, if any, must be secured

inside the pit.

The customer must provide appropriate lifting equipment at the

place of unloading. The weight of the pit is stated on the

nameplate.

Precautions during transport and handling

• Do not dump the pit from the lorry.

• Use approved straps of textile or similar materials when lifting

the pit on to or down from a lorry or moving it on the

construction site.

• Handle and lift the pit according to local regulations.

• Do not drag the pit over the ground.

• Point loads must not occur.

• The pit must not be exposed to sharp edges.

• Fix the pit securely during transport.

• When the pit is placed on the ground, make sure the ground is

even.

Fig. 1 Lifting the pit

3.2 Inspecting the product

After transportation and before installation, the pumping station

must be inspected by the customer.

The inspection must include the following:

• Check the pumping station for transport damage. Contact the

transporter immediately if you detect any damage.

• Check that the products delivered correspond to the order.

• Check the positions and sizes of fittings.

• Retighten various connections, as they may have become

loose during the transport.

• Check that all valves, except the draining valve in the valve

chamber, are open.

• Check other equipment such as vent pipes.

When transporting and handling the pit at low

temperatures, take into consideration that the pit

impact resistance is reduced.

Before raising the pit into vertical position, remove

transport supports and accessories from the inside of

the pit.

DANGER

Crushing hazard

Death or serious personal injury

- Place the pit on even ground to prevent the pit in

overturning.

If the pit is equipped with a lifting point, use it during

handling.

TM06 0063 4713

DANGER

Crushing hazard

Death or serious personal injury

- Make sure the lifting bracket or strap is tightened

before attempting to lift the pit. Tighten if

necessary. Carelessness during lifting or

transportation may cause injury to persons or

damage to the pit.

Pumpland.ru

English (GB)

4. Installing the product

4.1 Preparing the foundation

With reference to DS/EN 1997-1: Eurocode 7: Geotechnical

Category 2:

We recommend that you complete a geotechnical investigation of

the site conditions before you install the pit.

With reference to DS/EN 1997-1: Eurocode 7: Geotechnical

Category 1:

The geotechnical investigation can be judged to be unnecessary,

if the conditions below are fulfilled:

• There is a negligible risk of overall instability, ground

movements or adverse ground conditions.

• Comparable local experience shows that the ground

conditions are sufficiently uncomplicated.

• There is no excavation below the water table.

• Comparable local experience indicates that the proposed

excavation below the water table will be uncomplicated.

In case of doubt, consult a geotechnical specialist.

Fig. 2 Schematic installation drawing

4.1.1 Foundation layer

• The pit must be placed on a foundation layer if soil analyses

and information about the pit load indicate that the soil is not

capable of bearing the weight. The bedding layer on which the

pit is placed is not regarded as a foundation layer.

• The foundation layer can be made after the excavation by

laying a stable layer of suitable gravel or similar material and

compacting it in layers of maximum 30 cm (corresponding to

approximately 20 cm after compaction). Such a foundation

layer is also required if the excavation has become too deep

by mistake.

4.1.2 Bedding layer

• The material for the bedding layer must be compactable and

composed so that neither its properties nor the compaction will

cause damage to the pit.

• Grains larger than 16 mm must not be present.

• The content of grains between 8 and 16 mm must not exceed

10 %.

• The material must not be frozen.

• Sharp flint etc. must not be present.

• The bedding layer must have a thickness of 10 cm.

4.2 Installing the pit

Place the pit on the bedding layer.

Check that the pit is vertical.

Groundwater must not rise above the bedding layer until

backfilling has been completed.

CAUTION

Collapsing hazard

Minor or moderate personal injury

- Support for the crane must be placed at a suitable

distance from the pit to avoid collapse of pit hole.

Work according to local regulations.

Installation of pits must be carried out by an

authorised person in accordance with local

regulations.

Work in or near wastewater pits must be carried out

according to local regulations.

TM02 9362 2404

Pos. Description

1 Foundation layer

2 Bedding layer

3 Backfill, compacted in layers of maximum 30 cm

4Distance of 50 cm from cover where heavy loads must

not occur

Select the location of the pit so that its installation

does not damage other equipment. And the other

equipment must not damage the buried pit.

Check the pit for external damage before lowering it

into position. When the pit has been installed,

Grundfos cannot be held responsible for possible

damage.

CAUTION

Collapsing hazard

Minor or moderate personal injury

- Support for the crane must be placed at a suitable

distance from the pit to avoid collapse of pit hole.

Work according to local regulations.

Before lowering the pit into position, retighten various

connections, as they may have become loose during

the transport.

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English (GB)

4.2.1 Backfill

Fig. 3 Compactors

• The backfill must provide sufficient support of the pit on all

sides and ensure that the load can be transferred without

detrimental point impacts or similar impacts. See fig. 4.

Fig. 4 Even pressure on all sides of the pit

• The backfill must meet the same requirements as those for the

bedding layer.

• The backfilling must be carried out so that the pit is not

damaged or deformed.

Fig. 5 Oval pit after compaction

• The backfill must be compacted in layers of maximum 30 cm

(corresponding to approx. 20 cm after compaction).

Fig. 6 Insufficient compaction under pipes

Do not use plate compactors at a distance of less

than 30 cm from the pit wall.

TM06 3602 0615TM06 3603 0615

During backfilling, the cover must be fitted on the pit

to ensure that the pit is not deformed (becomes

oval).

TM02 9361 2404

Max.

25 kN

Max.

150 kg

Compact the backfill under the inlet and outlet pipes

properly so that they are not exposed to downward

loads when the backfill settles. See fig. 6.

TM02 9360 2404

If the hole for the pit is drilled, pay special attention to

the compaction of the backfill to prevent uplift.

Use mechanical compacting equipment and compact

the backfill to minimum 97 % proctor density.

Pumpland.ru

English (GB)

4.2.2 Uplift prevention

• The pit design ensures that the pit is protected against uplift if

installed correctly (excluded D 800 x 1000 and D 1200 x

1500). Requirements for uplift prevention depend on the

geotechnical conditions. They must be determined by the

engineer or contractor and are outside Grundfos' area of

responsibility.

The safety against uplift is determined according to Eurocode EN

1997-1 including national annex, DS/EN 1997-1 DK NA:2015.

The most unfavourable ground water conditions for the pit is

when the ground water table is located at terrain level. This

situation creates the highest hydrostatic water pressure at the

bottom of the pit, and causes the highest reduction in soil weight

for the stabilising soil volume.

The sand volume resting on the pit’s shoulder is a stabilising

force. The sand volume is determined as a cone with hollow core

as illustrated in fig. 7.

The inclination of the cone is illustrated 1:n. The inclination n can

be determined based on the friction angle for the design. The

characteristic friction angle for sand with a unit weight of 19 kN/

m3, compacted to 97 % standard proctor, is estimated to 37

degrees. The design friction angle is 32 degrees which

corresponds to an inclination of n = 1.6.

Fig. 7 Stabilising sand volume

4.3 Installing the valve chamber

When installing the valve chamber, follow the same instructions

as for installation of the pit. See section 4. Installing the product.

Fig. 8 Valve chamber

The requirements below are the minimum

requirements. Observe local regulations.

TM06 7269 2316

The valve chamber is only to be installed for PS.R.17

pits.

TM06 1754 2614

Isolating valves

Non-return valves

Pumpland.ru

English (GB)

4.4 Connecting the pipes

Compact the backfill around the pit up to the lower part of a pipe

connection, before connecting the pipe.

Before connecting the pipes, check the following:

• The pipes and the gaskets must be clean.

• The inlet pipe must be properly aligned with the pipe

connection.

Holes for inlet pipe, electrical connection and venting are to be

drilled on site.

Mark the pit where the inlet is to be. Drill the marked spot with a

hole saw. Remove all burrs from the hole. The hole saw is

available as an accessory. See the table below.

4.4.1 PS.R.05 - PS.R.10

Fig. 9 Drilling the inlet hole, ∅500-1200

4.4.2 PS.R.17

Drilling from the outside

If the hole diameter is bigger than 150 mm or the hole is to be

drilled into a rib, drill in the centre of a rib. See fig. 10.

Fig. 10 Drilling from the outside

Drilling from the inside

Due to the circular pit shape, the pilot drill must extend beyond

the cutting edge of the hole saw by at least 23 mm. The position

of the hole is not an issue. See fig. 11.

Fig. 11 Drilling from the inside

We recommend that you provide the pit with a vent

pipe (accessory).

Place inlet and outlet pipe connections in accordance

with local regulations.

Sleeve

Pipe

diameter

Product

number

Hole saw

[mm]

Borehole

tolerance

[mm]

Product

number

LM50/40 40 96230763 51 - 2/+ 1 96571532

LM50/50 50 96230753 60 - 2/+ 1 96571533

LM50/63 63 96571523 75 - 2/+ 1 96571534

LM50/75 75 96571527 86 - 2/+ 1 96571535

LM50/90 90 96571528 102 - 2/+ 1 96571536

L965/110 110 91716040 127 - 0/+ 2 91713756

L965/160 160 91713754 177 - 0/+ 2 91713755

LM100/

200 200 91712032 212 - 2/+ 1 91712025

Pilot drill 91712026

TM02 9342 2404

We recommend that

you drill the inlet

hole in the

cylindrical, smooth

part.

The hole saw must have a cup depth of minimum 90

mm.

The inlet hole must not be drilled in the pit close to

pipes, float switches or other parts of the pit

installation.

TM04 9441 4210TM04 9573 4610

Andere Handbücher für PS.R.05

Dieses Handbuch passt für folgende Modelle

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