Grundfos S Series Bedienungsanleitung

S pumps, ranges 50-70

S1, S2, S3, ST, SV-7.5-155 kW, all languages

Installation and operating instructions

GRUNDFOS INSTRUCTIONS

S pumps, ranges 50-70

English (GB)

Installation and operating instructions ..................................5

Български (BG)

Упътване за монтаж и експлоатация.................................44

Čeština (CZ)

Montážní a provozní návod ........................................91

Deutsch (DE)

Montage- und Betriebsanleitung ....................................134

Dansk (DK)

Monterings- og driftsinstruktion .....................................182

Eesti (EE)

Paigaldus- ja kasutusjuhend.......................................222

Español (ES)

Instrucciones de instalación y funcionamiento...........................262

Suomi (FI)

Asennus- ja käyttöohjeet .........................................309

Français (FR)

Notice d'installation et de fonctionnement..............................348

Ελληνικά (GR)

Οδηγίες εγκατάστασης και λειτουργίας................................394

Hrvatski (HR)

Montažne i pogonske upute .......................................441

Magyar (HU)

Telepítési és üzemeltetési utasítás ..................................480

Italiano (IT)

Istruzioni di installazione e funzionamento .............................526

Lietuviškai (LT)

Įrengimo ir naudojimo instrukcija ....................................571

Latviešu (LV)

Uzstādīšanas un ekspluatācijas instrukcija .............................614

Nederlands (NL)

Installatie- en bedieningsinstructies ..................................657

Polski (PL)

Instrukcja montażu i eksploatacji....................................702

Table of contents

Português (PT)

Instruções de instalação e funcionamento .............................747

Română (RO)

Instrucţiuni de instalare şi utilizare...................................793

Srpski (RS)

Uputstvo za instalaciju i rad .......................................836

Svenska (SE)

Monterings- och driftsinstruktion ....................................877

Slovensko (SI)

Navodila za montažo in obratovanje .................................918

Slovenčina (SK)

Návod na montáž a prevádzku .....................................957

Türkçe (TR)

Montaj ve kullanım kılavuzu ......................................1000

Українська (UA)

Інструкції з монтажу та експлуатації ...............................1043

中文 (CN)

安装和使用说明书 .............................................1089

Norsk (NO)

Installasjons- og driftsinstruksjoner .................................1127

(AR) ةيبرعلا

    ............................................1166

4S pumps, ranges 50-70

Table of contents

English (GB) Installation and operating instructions

Original installation and operating instructions

Table of contents

1. General information ............. 6

1.1 Hazard statements .............. 6

1.2 Notes ..................... 6

1.3 Target groups ................. 6

2. Product introduction ............ 7

2.1 Product description .............. 7

2.2 Intended use ................. 7

2.3 Pumped liquids ................ 7

2.4 Identification.................. 7

2.5 Approvals ................... 9

2.6 Potentially explosive environments......10

2.7 Applications ..................12

3. Receiving the product............12

3.1 Lifting the pump ................12

3.2 Raising the pump to vertical position.....14

4. Installing the product ............15

4.1 Mechanical installation ............15

4.2 Electrical connection .............21

4.3 Frequency converter operation ........23

5. Protection and control functions .....24

5.1 Motor protection devices ...........24

5.2 Pump controller ................24

5.3 IO 113 .....................25

5.4 SM 113, optional ...............25

5.5 Switches and sensors ............26

6. Starting up the product ...........29

6.1 Preparations for starting up..........29

6.2 Checking the direction of rotation ......31

6.3 Startup.....................31

7. Handling and storing the product .....32

7.1 Storing the product ..............32

8. Servicing and maintaining the product ..33

8.1 Safety instructions and requirements ....33

8.2 Maintenance schedule ............33

8.3 Oil check and change.............34

8.4 Inspection and adjustment of the impeller

clearance ...................35

8.5 Pump cleaning and inspection ........36

8.6 Motor cables .................36

8.7 Spare parts ..................37

8.8 Contaminated pumps and service ......37

9. Fault finding the product ..........38

10. Technical data ................40

10.1 Operating conditions .............40

10.2 Electrical data .................41

10.3 Dimensions and weights ...........41

11. Disposing of the product ..........43

English (GB)

1. General information

Read this document before installing the

product. Installation and operation must

comply with local regulations and accepted

codes of good practice.

1.1 Hazard statements

The symbols and hazard statements below may

appear in Grundfos installation and operating

instructions, safety instructions and service

instructions.

DANGER

Indicates a hazardous situation which, if

not avoided, will result in death or serious

personal injury.

WARNING

Indicates a hazardous situation which, if

not avoided, could result in death or seri-

ous personal injury.

CAUTION

Indicates a hazardous situation which, if

not avoided, could result in minor or mod-

erate personal injury.

The hazard statements are structured in the following

way:

SIGNAL WORD

Description of the hazard

Consequence of ignoring the warning

• Action to avoid the hazard.

1.2 Notes

The symbols and notes below may appear in

Grundfos installation and operating instructions,

safety instructions and service instructions.

Observe these instructions for explosion-

proof products.

A blue or grey circle with a white graphical

symbol indicates that an action must be

taken.

A red or grey circle with a diagonal bar,

possibly with a black graphical symbol, in-

dicates that an action must not be taken or

must be stopped.

If these instructions are not observed, it

may result in malfunction or damage to the

equipment.

Tips and advice that make the work easier.

1.3 Target groups

These installation and operating instructions are

intended for professional installers.

English (GB)

2. Product introduction

2.1 Product description

TM066075

S pump

Pos. Description

1 Inlet

2 Outlet

3 Power supply cables

4 Control cable

5 Lifting bracket

6 Terminal box

7 Submersible motor

8 Pump

9 Air vent screw

2.2 Intended use

S pumps are designed for the pumping of sewage

and wastewater in a wide range of municipal and

industrial applications.

2.3 Pumped liquids

S pumps are designed for pumping sewage and

wastewater in a wide range of municipal and

industrial applications.

The pumps must not be used for pump-

ing combustible, flammable or corrosive

liquids.

2.4 Identification

2.4.1 Type key

The S pumps are identified by the type designation

stated in the order confirmation and other

documentation supplied with the pump.

Note: The pump type described in this manual is not

available in all variants.

Example: S1.100.100.55.4.50M.S.205.G.N.D.511.Z

Code Explanation Designation

SGrundfos sewage and

wastewater pump

Pump type

Multi-channel impeller

pump installed in a col-

umn pipe

1 Single-channel

Impeller type

2 Two-channel

3 Three-channel

V SuperVortex

100 Maximum solids size

[mm] Pump passage

100

Nominal outlet diameter

[mm]

Pump outlet, S-

type

Nominal diameter of col-

umn pipe [mm]

Pump outlet,

ST-type

55 P2 = Code number from

type designation / 10

Output power

[kW]

2 2-pole motor

Number of poles

4 4-pole motor

6 6-pole motor

8 8-pole motor

10 10-pole motor

12 12-pole motor

English (GB)

Code Explanation Designation

50 Range 50

Pump range

54 Range 54

58 Range 58

62 Range 62

66 Range 66

70 Range 70

S Super-high

Pressure ver-

sion

H High

M Medium

L Low

E Extra-low

F Super-low

SSubmersible installation

without cooling jacket

Installation type

CSubmersible installation

with cooling jacket

D Dry installation, vertical

HDry installation, horizon-

tal

205 Impeller diameter [mm] Impeller diame-

ter (mean)

GCast iron impeller, pump-

and stator housing

Material code

for impeller,

pump- and sta-

tor housing

QStainless steel impeller,

DIN W.-Nr. 1.4408

Stainless steel impeller

and pump housing, DIN

W.-Nr. 1.4408

Stainless steel impeller,

pump- and stator hous-

ing, DIN W.-Nr. 1.4408

NNon-explosion-proof

pump Pump version

Ex Pump with explosion-

proof motor

S pump with built-in SM

113 module. PTC sen-

sors are connected di-

rectly to IO 113 or other

PTC relay. Sensor version

C Not in use

DS pump without built-in

SM 113 module.

5 50 Hz Frequency [Hz]

6 60 Hz

Code Explanation Designation

3 x 400/690 V, Y/D

(50 Hz only)

Voltage code

and connection

3 x 460 V, Y/D

(60 Hz only)

13 3 x 415 V, Y/D

(50 Hz only)

15 3 x 380/660 V, Y/D

(60 Hz only)

GPA Pumps only for Australia Customisation

Z Custom-built products

2.4.2 Nameplate

TM080907

Pump nameplate

Pos. Description

1 Type designation

2 Product number

3 Serial number

4 Maximum head [m]

5 Maximum installation depth [m]

6 Number of phases

7 Voltage, delta connection

8 Voltage, star connection

9 Rated power input / output [kW]

10 Cos φ, 1/1 load

11 Production code (YYWW)

12 Production number

English (GB)

Pos. Description

13 Maximum liquid temperature [°C]

14 Maximum flow rate [l/s]

15 Ingress Protection class

16 Frequency [Hz]

17 Rated speed

18 Current, delta connection

19 Current, star connection

20 Safety factor

21 Insulation class

22 Net weight [kg]

23 Place of production

24 UK importer address for UK market

2.5 Approvals

2.5.1 Ex approval plate

TM080580

Approval plate of explosion-proof pumps, T3 and T4

classification

The approval plate provides the following details:

The equipment conforms to harmonised

European standard.

II Equipment group (II = non-mining)

2 Equipment category (high protection)

G Type of explosive atmosphere (gas)

CE CE mark

UKCA UKCA mark

0344 Number of quality assurance notified

body

1180 Number of quality assurance notified

body

Ex Marking of explosion protection

db Flameproof enclosure, Zone 1

eb WIO sensor protection by increased safe-

Constructional safety "c",Control of igni-

tion sources "b" and Liquid immersion "k",

according to EN ISO 80079-36:2016 and

EN ISO 80079-37:2016

mb WIO sensor protection by encapsulation

IIB Gas group (ethylene)

T3 The maximum surface temperature of the

motor is 200 °C*.

T4 The maximum surface temperature of the

motor is 135 °C.

Gb Equipment protection level, zone 1

* For motors operated by a frequency converter, the

maximum surface temperature T3 is 200 °C.

2.5.2 Ex certification and classification

Direct drive, 50 or 60 Hz Ex db eb h mb IIB T3/T4

IECEx standards: IEC 60079-0, IEC 60079-1, IEC

60079-18 and IEC 60079-7.

ATEX standards: EN IEC 60079-0, EN 60079-1, EN

ISO 80079-36 and EN ISO 80079-37.

The certified pumps (Ex pumps) are supplied with an

approval plate fixed in a visible place close to the

nameplate.

2.5.3 Cable entry approval plate

IECEx BAS 17.0007U

Baseefa17ATEX0013U

BAS21UKEX0078U

Ex db IIB Gb

ID no. DK-8850

Tamb= -5°C – +80°C

CE0344

II2G

UKCA1180

TM080590

Cable entry approval plate

The cable entry approval plate provides the following

details:

English (GB)

Pos. Description

0344 Number of quality assurance notified

body

The equipment conforms to harmonised

European standard.

II Equipment group (II = non-mining)

2 Equipment category (high protection)

G Type of explosive atmosphere (gas)

CE CE mark

UKCA UKCA mark

0344 Number of quality assurance notified

body

1180 Number of quality assurance notified

body

Ex Marking of explosion protection

db Flameproof, Zone 1

IIB Gas group (Ethylene)

Gb Equipment protection level, zone 1

Tamb Ambient temperature

ID no Cable entry identification number

DK-8850 Country and postcode (Bjerringbro,

Denmark)

2.6 Potentially explosive environments

Use the explosion-proof S pumps in potentially

explosive environments. See section Ex approval

plate.

The explosion classification of the pump is

Ex II 2G, Ex db eb h mb IIB T3 or T4 Gb

(-5 °C to +40 °C) with a WIO sensor.

The installation must be approved by the

local authorities.

Special conditions for safe use:

1. Make sure the moisture and thermal

switches are connected in two sepa-

rate circuits and have separate alarm

outputs (motor stop) in case of high hu-

midity or high temperature in the motor.

2. Bolts used for replacement must be

class A4-80 or A2-80 according to

EN/ISO 3506-1.

3. The flame path gaps of the motor are

specified by the manufacturer and are

more narrow than the standard.

WARNING: In case of repairs, always

use original service parts from the

manufacturer to ensure the correct di-

mensions of the flame path gaps.

4. During operation, the cooling jacket,

when fitted, must be filled with the

pumped liquid.

5. The level of pumped liquid must be

controlled by level switches connected

to the motor control circuit. The mini-

mum level depends on the installation

type and is specified in this installation

and operating instructions.

6. Make sure the permanently attached

cables are suitably mechanically pro-

tected and terminated in a suitable ter-

minal board.

7. The WIO sensor must always be com-

pletely submerged in the oil when the

power is on.

8. If a WIO sensor is installed, the control

unit must protect the WIO sensor

against short circuit current. The maxi-

mum current from the control unit must

be limited to 350 mA.

9. The customer must inform Grundfos if

the pump has been exposed to any

harmful external effects or aggressive

substances.

English (GB)

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