GSI Group PNEG-1049 Montage- und Bedienungsanleitung

PNEG-1049

10"-12" Commercial Bin

Sweep Augers

Assembly and Operation Manual

PNEG-1049

Version: 4.0

Date: 03-28-18

2 PNEG-1049 10"-12" Commercial Bin Sweep Augers

Personnel operating or working around this equipment should read this manual. This manual

must be delivered with equipment to its owner. Failure to read this manual and its safety

instructions is a misuse of the equipment. Any misuse of the equipment may void the warranty.

Table of Contents

PNEG-1049 10"-12" Commercial Bin Sweep Augers 3

Contents

Chapter 1 Introduction ..........................................................................................................................................4

General Information .............................................................................................................................. 4

Chapter 2 Safety .....................................................................................................................................................5

Safety Guidelines .................................................................................................................................. 5

Cautionary Symbols Definitions ............................................................................................................ 6

Safety Cautions ..................................................................................................................................... 7

Safety Sign-Off Sheet ......................................................................................................................... 10

Chapter 3 Safety Decals ......................................................................................................................................11

Chapter 4 Assembly ............................................................................................................................................14

Chapter 5 Electrical Motor Drive Selection .......................................................................................................28

Chapter 6 Operation ............................................................................................................................................29

Chapter 7 Maintenance ........................................................................................................................................38

Storage ................................................................................................................................................ 39

Chapter 8 Parts List .............................................................................................................................................41

Motor Rods to Drive ............................................................................................................................ 42

10"-12" Drive Assembly ...................................................................................................................... 44

3:1 Aluminum Enclosed Drive ............................................................................................................. 46

Motor Mount Frame Assembly ............................................................................................................ 48

Drive to Discharge Flight and Shield ................................................................................................... 49

Discharge Flight and Shield Bundles .................................................................................................. 49

Flight and Shield Joint without Sweep Support Skid ........................................................................... 50

Intermediate Flight and Shield Bundles .............................................................................................. 51

Flight and Shield Joint with Sweep Support Skid ................................................................................ 52

Flight and Shield to Segmented Wheel ............................................................................................... 53

Chapter 9 Warranty ..............................................................................................................................................55

4 PNEG-1049 10"-12" Commercial Bin Sweep Augers

1. Introduction

General Information

1. We reserve the right to improve our product whenever possible and practical to do so. We reserve

the right to change, improve and modify products at any time without obligation to make changes,

improvements and modifications on equipment sold previously.

2. Thecommercialsweepshavebeendesigned and manufacturedtogiveyearsofdependableservice.

The care and maintenance of this machine will affect the satisfaction and service obtained. By

observing the instructions and suggestions we have recommended, the owner should receive

competent service for many years. If additional information or assistance should be required, please

contact the local dealer.

Receiving Merchandise and Filing Claims

When receiving merchandise, it is important to check both the quantity of parts and their descriptions with

the packing list enclosed within each package. All claims for freight damage or shortage must be made by

the consignee within ten (10) days from the date of the occurrence of freight damage. The consignee

should accept the shipment after noting the damage or loss.

NOTE: The only way to prevent damage to the bin sweep, bin floor and wells is to completely remove the

bin sweep from the bin.

DO NOT STORE SWEEPS IN THE BIN.

Sweeps are NOT designed to remain in a bin during filling, storage or gravity

unloading. A sweep left in a bin during these operations may be severely

damaged. The GSI Group will not be responsible for such damages.

PNEG-1049 10"-12" Commercial Bin Sweep Augers 5

2. Safety

Safety Guidelines

Safety guidelines are general-to-specific safety rules that must be followed at all times. This manual is

written to help you understand safe operating procedures and problems that can be encountered by the

operator and other personnel when using this equipment. Save these safety guidelines for future

reference.

As owner or operator, you are responsible for understanding the requirements, hazards, and precautions

that exist and to inform others as required. Unqualified persons must stay out of the work area at all times.

Alterations must not be made to the equipment. Alterations can produce dangerous situations resulting in

SERIOUS INJURY or DEATH.

This equipment must be installed in accordance with the current installation codes and applicable

regulations,which must be carefullyfollowed inall cases.Authorities havingjurisdiction must be consulted

before installations are made.

When necessary, you must consider the installation location relative to electrical, fuel and water utilities.

Personnel operating or working around equipment must read this manual. This manual must be delivered

with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the

equipment.

ST-0001-3

2. Safety

6 PNEG-1049 10"-12" Commercial Bin Sweep Augers

Cautionary Symbols Definitions

Cautionary symbols appear in this manual and on product decals. The symbols alert the user of potential

safety hazards, prohibited activities and mandatory actions. To help you recognize this information, we

use the symbols that are defined below.

DANGER

WARNING

CAUTION

NOTICE

This symbol indicates an imminently hazardous situation

which, if not avoided, will result in serious injury or death.

This symbol indicates a potentially hazardous situation

which, if not avoided, can result in serious injury or death.

This symbol indicates a potentially hazardous situation which,

if not avoided, can result in minor or moderate injury.

This symbol is used to address practices not related to

personal injury.

This symbol indicates a general hazard.

This symbol indicates a prohibited activity.

This symbol indicates a mandatory action.

ST-0005-2

2. Safety

PNEG-1049 10"-12" Commercial Bin Sweep Augers 7

Safety Cautions

Use Personal Protective Equipment

Eye

Protection

Hearing

Protection

Hand

Protection

Head

Protection

Respiratory

Protection Foot

Protection

Fall

Protection

• Use appropriate personal protective equipment:

• Wear clothing appropriate to the job.

• Remove all jewelry.

• Tie long hair up and back.

ST-0004-1

Follow Safety Instructions

• Carefully read all safety messages in this manual and

safety signs on your machine. Keep signs in good

condition. Replace missing or damaged safety signs.

Be sure new equipment components and repair parts

include the current safety signs. Replacement safety

signs are available from the manufacturer.

• Learn how to operate the machine and how to use

controls properly. Do not let anyone operate without

instruction.

• If you do not understand any part of this manual or

need assistance, contact your dealer.

ST-0002-1

2. Safety

8 PNEG-1049 10"-12" Commercial Bin Sweep Augers

Maintain Equipment and Work Area

• Understand service procedures before doing work. Keep area

clean and dry.

• Never service equipment while it is operating. Keep hands, feet,

and clothing away from moving parts

• Keep your equipment in proper working condition. Replace worn

or broken parts immediately.

ST-0003-1

Operate Motor Properly

• All electrical connections must be made in accordance with

applicable local codes (National Electrical Code for the US,

Canadian Electric Code, or EN60204 along with applicable

European Directives for Europe). Make sure equipment and

bins are properly grounded.

• Lock-out power before resetting motor overloads.

• Do not repetitively stop and start the drive in order to free a plugged

condition. Jogging the drive in this manner can damage the

equipment and drive components.

Rotating Auger Hazard

• Keep clear of rotating augers and moving parts.

• Do not remove or modify guards or covers.

• Lock-out power source before making adjustments,

cleaning, or maintaining equipment.

• Failure to follow these precautions will result in

serious injury or death.

ST-0037-1

Stay Clear of Hoisted Equipment

• Always use proper lifting or hoisting equipment when assembling

or disassembling equipment.

• Do not walk or stand under hoisted equipment.

• Always use sturdy and stable supports when needed for

installation. Not following these safety precautions creates the

risk of falling equipment, which could crush personnel and cause

serious injury or death.

ST-0047-1

ST-0009-3

2. Safety

PNEG-1049 10"-12" Commercial Bin Sweep Augers 9

Stay Clear of Rotating Parts

• Do not enter the bin while the equipment is

in operation.

• Entanglement in rotating augers will cause serious

injury or death.

• Keep all shields and covers in place at all times.

• Lock-out power source before making

adjustments, cleaning, or maintaining

equipment.

ST-0008-2

Use Unload Equipment Properly

• Do not operate this equipment alone. Make sure someone

nearby is aware of the proper shut down sequence in the event of

an emergency.

• Do not allow any person intoxicated or under the influence of

drugs to operate this equipment. All operators must be adequately

rested and prepared to perform all functions of operating

the equipment.

• Do not start equipment until all persons are clear of the work area

and safety guards are in place.

• Do not allow anyone inside a bin, truck, or wagon which is being

unloaded by an auger. Flowing grain can trap and suffocate in

seconds.

• Use ample overhead lighting after sunset to light the work area.

• Always use caution to not hit the auger when positioning the load.

• Do not leave equipment operating while unattended.

• Be aware of pinch points, which can trap or catch objects and

cause injury.

• Be sure all equipment is locked in position before operating.

• Always lock out all power sources to the equipment when

unloading is finished.

ST-0051-1

2. Safety

10 PNEG-1049 10"-12" Commercial Bin Sweep Augers

Safety Sign-Off Sheet

Below is a sign-off sheet thatcan be used to verify that all personnel have read and understood the safety

instructions. This sign-off sheet is provided for your convenience and personal record keeping.

Date Employee Name Supervisor Name

ST-0007

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