GSI Group PNEG-1445 Beilage

PNEG-1445

6", 8", 10", & 12" Custom Augers

Assembly & Operation Manual

PNEG-1445

Date: 05-08-07

2 PNEG-1445 6", 8", 10", & 12" Custom Augers

PNEG-1445 6", 8", 10", & 12" Custom Augers 3

Table of Contents

Contents

Chapter 1 Introduction ....................................................................................................................... 4

General Information ............................................................................................................4

Receiving Merchandise and Filing Claims .......................................................................... 4

Capacity .............................................................................................................................. 4

Chapter 2 Safety .................................................................................................................................. 5

Safety Guidelines ................................................................................................................ 5

Safety Instructions ............................................................................................................... 6

Operator Qualifications ....................................................................................................... 9

Chapter 3 Safety Decals ................................................................................................................... 11

Chapter 4 Assembly ......................................................................................................................... 14

Motor Mount Installation Instructions for all 6", 8", 10" & 12" Custom Augers .................. 14

Assembling the Flight Extension for All 6", 8", 10" & 12" Custom Augers ......................... 22

Assembling the Intake Guard for All 6", 8", 10" & 12" Custom Augers ............................. 27

Assembling the Inlet Hopper with Bearings for All 6", 8", 10" & 12" Custom Augers ........ 29

Outlet Cutting Guidelines .................................................................................................. 32

Enclosed Slide Gates with Rack and Pinion Control ......................................................... 33

Basic Inlet Hoppers ........................................................................................................... 34

Spouting, Fittings and Truss Kits ...................................................................................... 34

Sample Custom Auger Configurations .............................................................................. 35

Chapter 5 Electric Drive Motors ...................................................................................................... 36

Power Source .................................................................................................................... 36

Chapter 6 Start-Up ............................................................................................................................ 37

Start-Up and Break-In ....................................................................................................... 37

Chapter 7 Operation/Maintenance ................................................................................................... 39

Operate the Auger ............................................................................................................. 39

Maintain the Auger ............................................................................................................ 40

Chapter 8 Shutdown ......................................................................................................................... 41

Normal Shutdown .............................................................................................................. 41

Emergency Shutdown ....................................................................................................... 41

Lockout .............................................................................................................................. 41

Storage Preparation .......................................................................................................... 41

Chapter 9 Parts List .......................................................................................................................... 43

6" Custom Auger Parts ...................................................................................................... 44

8" Custom Auger Parts ...................................................................................................... 46

8" Internal Bearing Parts ................................................................................................... 48

10" Custom Auger Parts .................................................................................................... 50

10" Internal Bearing Parts ................................................................................................. 52

12" Custom Auger Parts .................................................................................................... 54

12" Internal Bearing Parts ................................................................................................. 56

Chapter 10 Trouble Shooting ........................................................................................................... 58

Chapter 11 Warranty ......................................................................................................................... 59

4 PNEG-1445 6", 8", 10", & 12" Custom Augers

1. INTRODUCTION

General Information

READ THIS MANUAL carefully to learn how to properly use and install equipment. Failure to do

so could result in personal injury or equipment damage.

THIS MANUAL SHOULD BE CONSIDERED a permanent part of your equipment and should be

easily accessible when needed.

WARRANTY is provided as part of the company’s support program for customers who use and

maintain their equipment as described in the manual. The warranty is explained on the warranty

page located on the inside of the back cover.

Receiving Merchandise and Filing Claims

INSPECT the shipment immediately upon arrival. The Customer is responsible for ensuring that

all quantities are correct. Report any damage or shortages by recording a detailed description

on the Bill of Lading to justify the Customer’s claim from the Transport Firm. When receiving

merchandise, it is important to check both the quantity of parts and their descriptions with the

packing list enclosed within each package. All claims for freight damage or shortage must be

made by the consignee within ten (10) days from the date of the occurrence of freight damage.

The consignee should accept the shipment after noting the damage or loss.

Capacity

1. The capacities may vary greatly under varying conditions. The following factors play a role

in the performance of the auger:

• Speed

• Angle of Operation

• Moisture Content

• Amounts of Foreign Matter

• Different Materials

• Methods of Feeding

2. For example, a twenty-five percent (25%) moisture could cut capacity by as much as 40%

under some conditions.

PNEG-1445 6", 8", 10", & 12" Custom Augers 5

2.SAFETY

Safety Guidelines

This manual contains information that is important for you, the owner/operator, to know and

understand. This information relates to protecting personal safety and preventing equipment

problems. It is the responsibility of the owner/operator to inform anyone operating or working in

the area of this equipment of these safety guidelines. To help you recognize this information, we

use the symbols that are defined below. Please read the manual and pay attention to these

sections. Failure to read this manual and it’s safety instructions is a misuse of the equipment and

may lead to serious injury or death.

This is the safety alert symbol. It is used to alert you

to potential personal injury hazards. Obey all safety

messages that follow this symbol to avoid possible

injury or death.

DANGER indicates an imminently hazardous situation

which, if not avoided, will result in death or serious

injury.

WARNING indicates a potentially hazardous

situation which, if not avoided, could result in death or

serious injury.

CAUTION indicates a potentially hazardous situation

which, if not avoided, may result in minor or moderate

injury.

CAUTION used without the safety alert symbol indicates

a potentially hazardous situation which, if not avoided,

may result in property damage.

NOTE indicates information about the equipment that

you should pay special attention to.

6 PNEG-1445 6", 8", 10", & 12" Custom Augers

2. SAFETY

Safety Instructions

Our principle concern is your safety and the safety of others associated with grain handling

equipment. We want to keep you as a customer. This manual is to help you understand safe

operating procedures and some problems which may be encountered by the operator and other

personnel.

As owner and/or operator, it is your responsibility to know what requirements, hazards and

precautions exist, and to inform all personnel associated with the equipment or in the area.

Safety precautions may be required from the personnel. Avoid any alterations to the equipment.

Such alterations may produce a very dangerous situation, where SERIOUS INJURY or DEATH

may occur.

This equipment shall be installed in accordance with the current installation codes and applicable

regulations which should be carefully followed in all cases. Authorities having jurisdiction should

be consulted before installations are made.

Operate Unload Equipment Properly

Make sure ALL equipment is locked in position before

operating.

NEVER start equipment until ALL persons are clear of the work

area.

Be sure all operators are adequately rested and prepared to

perform all functions of operating this equipment.

NEVER allow any person intoxicated or under the influence of

alcohol or drugs to operate the equipment.

NEVER work alone.

Make sure someone is near by who is aware of the proper

shutdown sequence in the event of an accident or emergency.

ALWAYS think before acting. NEVER act impulsively around

the equipment.

NEVER allow anyone inside a bin, truck or wagon which is

being unloaded by an auger or conveyor. Flowing grain can trap

and suffocate in seconds.

Use ample overhead lighting after sunset to light the work area.

Keep area around intake free of obstacles such as electrical

cords, blocks, etc., that might trip workers.

NEVER drive, stand or walk under the equipment.

Use caution not to hit the auger when positioning the load.

ALWAYS lockout ALL power to the equipment when finished

unloading a bin.

Operate Unload

Equipment Safely

PNEG-1445 6", 8", 10", & 12" Custom Augers 7

2. SAFETY

Follow Safety Instructions

Carefully read all safety messages in this manual and

on your machine safety signs. Keep signs in good

condition. Replace missing or damaged safety signs.

Be sure new equipment components and repair parts

include the current safety signs. Replacement safety

signs are available from the manufacturer.

Learn how to operate the machine and how to use

controls properly. Do not let anyone operate without

instruction.

Keep your machinery in proper working condition.

Unauthorized modifications to the machine may

impair the function and/or safety and affect machine

life.

If you do not understand any part of this manual and

need assistance, contact your dealer. Read and Understand Manual

Install & Operate Electrical Equipment Properly

To avoid serious injury or death, stay away from unit

and make sure everyone is clear of all augers before

starting or operating the unit.

Electrical controls should be installed by a qualified

electrician and must meet the standards set by the

national electrical code and all local and state codes.

Disconnect and lock out all power sources before

installing wires/cables or servicing equipment.

Do not operate electric motor equipped units until

motors are properly grounded.

Disconnect power on electrical driven units before

resetting motor overloads.

Do not repetitively stop and start the drive in order to

free a plugged condition. Jogging the drive in this type

of condition can damage the equipment.

Electric Shock Hazard

8 PNEG-1445 6", 8", 10", & 12" Custom Augers

2. SAFETY

Prepare for Emergencies

Be prepared if fire starts.

Keep a first aid kit and fire extinguisher

handy.

Keep emergency numbers for doctors,

ambulance service, hospital, and fire

department near your telephone.

Keep Emergency Equipment Quickly

Accessible.

Wear Protective Clothing

Wear close fitting clothing and safety

equipment appropriate to the job.

Safety glasses should be worn at all times

to protect eyes from debris.

Wear gloves to protect your hands from

sharp edges on plastic or steel parts.

Wear steel toe boots to help protect your

toes from falling debris.

A respirator may be needed if a hog house

has poor ventilation. Waste fumes can be

toxic.

Remove all jewelry.

Tuck in any loose or dangling shoe strings.

Long hair should be tied up and back.

Wear hard hat to help protect your head.

Eye Protection

Gloves

Steel Toe Boots

Respirator

Hard Hat

PNEG-1445 6", 8", 10", & 12" Custom Augers 9

2. SAFETY

Operator Qualifications

1. The User/Operator must be competent and experienced to operate auger equipment.

Anyone who works with or around augers must have good common sense in order to be

qualified. These persons must also know and meet all other qualifications, such as:

A. Any person who has not read and/or does not understand all operation and safety

instructions is not qualified to operate any auger systems.

B. Certain regulations apply to personnel operating power machinery. Personnel under

the age of 18 years may not operate power machinery, including augers. It is your

responsibility, as owner and/or supervisor, to know what these regulations are in your

area or situation.

C. Unqualified or incompetent persons are to remain out of work area.

D. O.S.H.A. (Occupational Safety & Health Administration) regulations state: “At the time

of initial assignment and at least annually thereafter, the employer shall instruct every

employee in the safe operation and servicing of all equipment with which the employee

is, or will be involved”. Federal Occupational Safety & Health Standards for Agriculture.

Sub part D, Section 19287.57 (a) (6).

2. As a requirement of O.S.H.A., it is necessary for the employer to train the employee in the

safe operating and safety procedures for this auger. We included this sign-off sheet for your

convenience and personal record keeping. All unqualified people are to stay out of the work

area at all times. It is strongly recommended that another qualified person who knows the

shutdown procedure is in the area in the event of an emergency. A person who has not read

this manual and understands all operating and safety instructions, is not qualified to operate

the machine.

Date Employees Name (Printed) Employees Signature

10 PNEG-1445 6", 8", 10", & 12" Custom Augers

2. SAFETY

Our equipment is built to provide many years of dependable service to our customers through

durable craftsmanship.

One of the most important aspects of our engineering is SAFETY 1st design throughout all

product lines. Safety is NO ACCIDENT!

That is why we are implementing its SAFETY 1st program. Should you ever need guards,

shields, safety decals, or owner/operator manuals, simply contact us, and we will supply you with

them FREE OF CHARGE!

While it is our main goal to be the world leader in auger manufacturing, it is always our first

priority to keep our customers safe.

If you need any of the above listed safety items or have safety questions, please contact:

SAFETY

Replace missing guards and shields

FREE OF CHARGE!

The GSI Group

PO Box 20

1004 E. Illinois Street

Assumption, IL 62510

Ph: 1-217-226-4421

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