Hakko Electronics FR-301 Bedienungsanleitung

OVERSEAS AFFILIATES

U.S.A.: AMERICAN HAKKO PRODUCTS, INC.

TEL: (661) 294-0090 FAX: (661) 294-0096

Toll Free (800)88-HAKKO

4 2 5 5 6

http://www.hakkousa.com

HONG KONG: HAKKO DEVELOPMENT CO., LTD.

TEL: 2811-5588 FAX: 2590-0217

http://www.hakko.com.hk

E-mail:[email protected]

SINGAPORE: HAKKO PRODUCTS PTE., LTD.

TEL: 6748-2277 FAX: 6744-0033

http://www.hakko.com.sg

E-mail:[email protected]

Please access to the following address for the other Sales affiliates.

http://www.hakko.com

HEAD OFFICE

4-5, Shiokusa 2-chome, Naniwa-ku, Osaka 556-0024 JAPAN

TEL:+81-6-6561-3225 FAX:+81-6-6561-8466

http://www.hakko.com E-mail:[email protected]

2017.9

MA02939XZ170928

1. PACKING LIST AND PART NAMES

Please check to make sure that all items listed below are included in the package.

2. SPECIFICATIONS

Part name HAKKO FR-301 Nozzle to ground

potential <2 mV

Power supply

100V-98W (50/60Hz), 110V-122W

(50/60Hz), 120V-140W (60Hz),

220V-100W (50/60Hz), 230V-110W

(50/60Hz), 240V-120W (50/60Hz)

Vacuum generator Diaphragm pump

Vacuum pressure 81 kPa (610 mmHg)

Suction ow 11 L/min

Temperature range 350 to 500 °C (660 to 930 °F) Dimensions 215 (W) × 226 (H) mm/8.3 × 8.9 in.

Nozzle to ground

resistance <2 Ω Weight 0.52 kg/1.1 lb. with ø1.0 mm

[0.04 in] nozzle

• The temperature was measured using the HAKKO FG-101 Station Tester.

• Specications and design are subject to change without notice.

HAKKO FR-301 .....................................................1

Ceramic paper lter (L) .........................................2

Nozzle wrench........................................................1

Pre-lter ..................................................................1

Iron holder ..............................................................1

Cleaning Pin (for ø1.0mm [0.04 in] nozzle) ............1

Cleaning Pin (for Heating Element) ........................1

Instruction manual (This manual) ...........................1

Desoldering Tool

Instruction Manual

Thank you for purchasing the HAKKO FR-301 Desoldering Tool.

Please read this manual before operating the HAKKO FR-301.

Please keep this manual readily accessible for reference.

HAKKO FR-301

Ceramic paper lter (L)

Iron holder

Nozzle wrench

Cleaning Pin

(for ø1.0mm [0.04 in]

nozzle)

Cleaning Pin

(for Heating Element)

Pre-lter

3. WARNINGS AND CAUTIONS

Warnings and cautions are placed at critical points in this manual to

direct the operator’s attention to signicant items. They are dened as

follows:

WARNING: Failure to comply with a WARNING may result in

serious injury or death.

CAUTION : Failure to comply with a CAUTION may result in injury

to the operator, or damage to the items involved.

WARNING

When power is ON, the nozzle will be hot. To avoid injury or damage

to personnel and items in the work area, observe the following:

● Do not touch the nozzle or the metal parts near the nozzle.

● Do not allow the nozzle to come close to, or touch, ammable

materials.

● Inform others in the area that the unit is hot and should not be

touched.

● Remove the power plug when not in use, or left unattended.

● Turn the power off when connecting the HAKKO FR-301.

● This appliance can be used by children aged from 8 years and

above and persons with reduced physical, sensory or mental

capabilities or lack of experience and knowledge if they have

been given supervision or instruction concerning use of the

appliance in safe way and understand the hazards involved.

● Children should be supervised to ensure that they do not play

with the appliance.

● Cleaning and user maintenance shall not be made by children

without supervision.

● If the power cord is damaged it must be replaced by the

manufacturer, its service agent or similarly qualied person in

order to avoid personal injury or damage to the unit.

To prevent accidents or damage to the HAKKO FR-301, be sure to

observe the following:

CAUTION

● Do not use the unit for applications other than desoldering.

● Do not strike the handpiece against hard objects to remove

excess solder. This will damage the handpiece.

● Do not modify the HAKKO FR-301.

● Use only genuine HAKKO replacement parts.

● Do not allow the HAKKO FR-301 to become wet, or use it when

hands are wet.

● Be sure to hold the plug when inserting or removing the

handpiece and power cords.

● Be sure the work area is well ventilated. Soldering produces

smoke.

● If the pump does not operate, immediately clean the nozzle and

heater.

● While using the HAKKO FR-301, don’t do anything which may

cause bodily harm or physical damage.

● The unit is for counter or workbench use only.

4. PART NAMES

5. OPERATION

CAUTION

The temperature of the nozzle end differs depending on the type of

nozzles.

Calibrate the nozzle temperature by adjusting the CAL to ensure

optimal performance.

(1) Preparation

1. Insert the plug of the power cord into an outlet.

2. Turn the power switch ON.

3. Wait for about 1 minute until the nozzle will melt solder, then apply a generous coating of

your solder to the end of the nozzle.

When the iron temperature reaches the set temperature, the LED lamp will ash.

Heating element

Element cover assembly

Joint cover assembly

Release button

Power switch

Trigger

Plug

LED lamp

Temp. control knob

CAL

Nozzle

Filter pipe Pump cover

Nozzle

Board

Solder

Lead

(2) Desoldering

CAUTION

• If the pump does not operate, immediately clean

the nozzle & heating element and replace the lter

if necessary.

• Do not remove the pump cover during use.

1. Place the nozzle over the lead wire of the part to be

desoldered and begin heating.

Be careful to heat the lead wire and the solder, not the

land. Placing the nozzle directly in contact with the

land may cause the land to peel off. You may apply a

small amount of solder to form a heat bridge to help the

heating process.

2. Check to make sure all of the solder on the joint has

melted.

With the nozzle still in place over the lead wire, slowly

move the lead wire, being careful not to apply too much

force. If the lead wire moves easily, all of the solder has

melted.

3. Pull the trigger to remove the melted solder.

Make sure that a lter has been inserted in the

desoldering tool. Desoldering without a lter may

damage the pump.

4. If the solder was not removed, re-solder the part using

new solder and then repeat the desoldering process.

5. OPERATION (Continued)

(3) Cleaning

Cleaning is extremely important and should be done frequently during the desoldering process.

Parts should be checked periodically for wear and should be replaced if necessary. See the

MAINTENANCE section of these instructions.

• Clean the nozzle as you would clean a soldering tip: wipe away any excess solder with a

sponge moistened with de-ionized or distilled water, or using a wire tip cleaner.

Before putting the desoldering tool away, apply a new coat of solder on the tip.

• Using a cleaning pin that matches the diameter of the nozzle, clean the inside of the nozzle

opening. This must be done while the nozzle and heating core are still hot, so be careful.

• Discard any solder that has collected in the lter pipe. Do this carefully, as the solder will

still be extremely hot.

• Replace the lter. See the MAINTENANCE section of these instructions.

The ceramic paper lter (L) should be replaced immediately when a stain appears or vacuum

decreases. Failure to do this will reduce the performance of the pump and may damage it.

● Cleaning with cleaning pin

● Cleaning with cleaning drill

● Clean the heating core

The cleaning pin passes

completely through the hole.

Rotate the cleaning drill clockwise while inserting,

then pull straight out.

Scrape away all oxidation from the hole in the heating element until

the cleaning pin passes cleanly through the hole.

*Cleaning drill (optional)

The cleaning pin passes cleanly

and completely through the hole.

(4) Temperature setting

The temperature of the HAKKO FR-301 can be adjusted between 350 - 500 °C/660 - 930 °F.

Set the temperature in accordance with the requirements of the job being done. Although the

temperature needed for desoldering cannot be determined merely by the type of board to be

desoldered, the values in the table below may be used as a general guide.

6. MAINTENANCE

The frequency of cleaning and part replacement greatly depends on a variety of factors,

including the temperature at which the desoldering tool is operated, and the types of

solder and ux used. Using the table below as a general guide, clean and replace parts in

accordance with use conditions.

Maintenance

During use

Clean nozzle

Discard solder that has collected

Clean nozzle and heating core

When necessary Replace parts

Periodically Clean pump

Low High

CAUTION

Change the temperature only with the temp. control knob.

Do not use the “CAL” trim pot.

Type of board

Approximate setting (on scale)

Single-sided P.W.B. 1

Through-hole P.W.B. 2

Multilayer P.W.B. 3 to 4

• In general, the greater the temperature, the more quickly the

nozzle will oxidize and wear out.

• As nozzle oxidation and wear increases, the nozzle temperature

will decrease. In such cases, increasing the set temperature

will only accelerate oxidation and hasten wear.

Replace worn nozzles as soon as possible.

FRONT

6. MAINTENANCE (Continued)

The element cover assembly is held to the

nozzle wrench by pressing this part from both

sides. (The nozzle is not held to the nozzle

wrench.)

Nozzle

● Filter Pipe and related parts

Be careful since the area around the lter pipe is extremely hot.

1. Pull the rear holder back until it clicks (locks into place) and remove the lter pipe.

2. Inspect the lter and holders and replace as needed.

3. During assembly, be sure to insert the lter. Failure to do so may damage the unit. After

the parts have been assembled, place the lter pipe assembly into position and push the

release button. The back holder will spring forward and secure the lter pipe while creating

a vacuum seal.

Filter pipe Back holder

Release button

Front holder Filter holder

Filter pipe Pre-lter

Ceramic paper lter (L)

Filter Pipe and related parts

(1) A general guide to replacement part

Use the table below as a general guide to replacement part. Use only genuine HAKKO FR-301

replacement parts as the use of other parts may impair performance, or cause damage or injury.

Part Name Signs that replacement is needed

Pre-lter Cannot hold solder

Warping

Ceramic paper lter (L) Hardened by ux staining

Front holder Hardening has reduced air tightness

Nozzle

Repels solder

Solder plating on tip is gone

Clogging

Hole has corroded and is larger

Temperature is low

Heating core (in heater)

Clogged

Normal heater resistance value: 35 Ω (100 - 120 V

models) 160 Ω (220 - 240 V models)

Valve Cracking

Diaphragm Tearing

Inner hose

Hose is clogged with ux

Hose has hardened and is no longer exible

Tearing

(2) Replacing parts

● Nozzle

NOTE: Be careful since the areas around the nozzle and heating element are very hot.

1. Remove the element cover and the nozzle with the included nozzle wrench.

6. MAINTENANCE (Continued)

● Pump

Turn off the tool, remove the power plug from the power outlet and wait until the unit has

cooled completely.

1. Loosen the screws on the back of the pump cover and remove the pump cover.

2. Remove the xing plate.

3. Clean the valve plate, xing plate and pump head with isopropyl alcohol.

Align the notch on the pump head with the corresponding notch on the valve plate.

Match the notch on the outside of the pump head with the one on the xing plate.

Mount the diaphragm so that it is smooth and taut.

● Replacing the heating element (heating core)

Turn off the tool, remove the power plug from the outlet and wait until the unit has cooled

completely.

Remove the nozzle and element cover assembly with the nozzle changing tool and remove

the joint cover.

2. Loosen the screw at the back of the pump cover and remove the pump cover.

3. Remove the 6 screws from the handpiece (including 2 screws at the ange) and carefully

separate the housing.

4. Disconnect the heating element terminal and replace the heating element.

5. Assemble using the same procedure in reverse.

6. Calibrate the nozzle temperature.

Be sure to calibrate the nozzle temperature after replacing the heating element. Failure to do

this may result in a heater temperature that is much higher or lower than the previous one,

and can contribute to accelerated oxidation and/or wear of the nozzle, or premature failure of

the heating element.

Fixing plate

Valve plate

Pump head

Diaphragm

Remove the 2 screws.

Remove the joint cover.

Flange

2 screws (Flange)

Be careful of the spring when opening

the tool to replace the heating element. Terminal

Push

7. TROUBLESHOOTING

Sensor (White: 100 - 127V)

(Blue: 220 - 240V)

Heater (Red)

*At 23℃/73°F,

Normal heater resistance value: 35 Ω (100 - 127 V models) 160 Ω (220 - 240 V models)

Normal sensor resistance value: 50 Ω (100 - 127 V, 220 - 240 V models)

NOTE:

Use of the tool when the nozzle, heating core, or lter is clogged may cause the pump to

lock up and render operation impossible. Clean or otherwise eliminate the blockage before

attempting to use the tool.

Repairs

When repair becomes necessary, check the following and then bring the desoldering tool

to a HAKKO sales outlet or HAKKO dealer.

1. Is the nozzle or heating core clogged?

2. Is the valve plate cracked or missing?

3. Is the front holder or lter holder warped or cracked?

4. Is the pre-lter or ceramic paper lter dirty or warped?

Detailed information can be found in manuals available

at the HAKKO Document Portal.

Please download and make use of them.

https://doc.hakko.com

Calibrating the temperature

1. Install a new nozzle. The nozzle being used may have already

started to wear, so use a new nozzle.

2. Insert the power plug into the outlet.

3. Set the temperature to 400 °C/750 °F.

4. Wait for about 1 minute until the nozzle will melt solder, then

apply a generous coating of your solder to the end of the nozzle.

When the iron temperature reaches the set temperature, the

LED lamp will ash.

5. Use a soldering iron tip thermometer (optional accessory) to

measure the temperature at the tip of the nozzle. Do not apply

suction, as this will cause the temperature to drop.

6. Adjust CAL until the temperature is 400 °C/750 °F. Turn CAL

clockwise to increase the temperature.

• It may take several minutes for the nozzle temperature to

stabilize after CAL is adjusted.

• During CAL adjustment, make sure the set temperature does not go above 500℃/930°F,

as this may damage the desoldering tool.

Problem cause Procedure

Tool does not

heat up

Tool is not connected properly

to power outlet Connect properly

Heating element burnout* Replace heating element

Sensor is broken*

Temperature is

low

Temperature is set too low Reset

Temperature has not been

calibrated properly Calibrate properly

Nozzle is worn out Replace nozzle

Pump does not

operate

Nozzle or heating core (in heating

element) is clogged Clean

Too much solder or ux has

collected in the lter Replace lter

Suction force is

weak

Too much solder or ux has

collected in the lter or inner hose Replace lter or inner hose

Vacuum leakage Inspect nozzle, area around lter

and pump hose

Pump valve or diaphragm is broken Replace valve or diaphragm

*Heater lead (Sensor lead)

Low High

Use a athead screwdriver

to adjust

8. REPLACEMENT PARTS/OPTION

Item No. Part No. Part Name Specications

(1)

A5046

Heating element

100V–110V

A5047 120V

A5048 127V

A5049 220V–240V

(2) B5063 Movable joint

(3) B5064 Wave spring

(4) B5062 Joint cover

(5) Nozzle See section “■NOZZLE

STYLES” on the next page.

(6) B5193 Element cover

Item No. Part No. Part Name Specications

(1) A5044 Ceramic paper lter (L) 10 pcs.

(2) B5104 Pre-lter (ALUM)

(3) B5194 Filter pipe

(4) A5030 Front holder

(5) B5195 Back holder

(1) (2) (3) (4) (5) (6)

(1) (2) (3) (4)

(5)

Part No. Part Name Specications

B1085

Cleaning pin

For heating element

B2874 For ø0.6 mm (0.02 in.) nozzle

B1086 For ø0.8 mm (0.03 in.) nozzle

B1087 For ø1.0 mm (0.04 in.) nozzle

B1088 For ø1.3 mm (0.05 in.) nozzle

B1089 For ø1.6 mm (0.06 in.) nozzle

B5141

Cleaning drill

For ø0.6 mm (0.02 in.) nozzle

B1302 For ø0.8 mm (0.03 in.) nozzle

B1303 For ø1.0 mm (0.04 in.) nozzle

B1304 For ø1.3 mm (0.05 in.) nozzle

B1305 For ø1.6 mm (0.06 in.) nozzle

B5142

Drill holder

For ø0.6 mm (0.02 in.) nozzle

B1306 For ø0.8 mm (0.03 in.)/1.0 mm (0.04 in.) nozzle

B1307 For ø1.3 mm (0.05 in.)/1.6 mm (0.06 in.) nozzle

B5143

Drill bit

For ø0.6 mm (0.02 in.) nozzle (set of 10)

B1308 For ø0.8 mm (0.03 in.) nozzle (set of 10)

B1309 For ø1.0 mm (0.04 in.) nozzle (set of 10)

B1310 For ø1.3 mm (0.05 in.) nozzle (set of 10)

B1311 For ø1.6 mm (0.06 in.) nozzle (set of 10)

B1356 Adapter

B5015 Nozzle changing tool

C5000 Carrying case

C5003 Iron holder Simple type

C1100 Iron holder Optional

A1042 Cleaning sponge

■NOZZLE STYLES

ø1.5

ø0.6

N61-01

ø1.5

ø0.8

N61-02

ø1.6

ø1.0

N61-03

ø1.8

ø0.8

N61-04

ø2

ø1

N61-05

ø2.3

ø1.3

N61-06

ø2.3

ø0.8

N61-07

ø2.5

ø1

N61-08

ø3

ø1.3

N61-09

ø3

ø1.6

N61-10

ø2.1

ø0.8

N61-11

4.8

2.8

N61-15

ø2.3

ø1

N61-12

ø2.6

ø1.3

N61-13

ø1.6

ø3

N61-14

5.8

N61-16

2.8

8. REPLACEMENT PARTS/OPTION (Continued)

Item No. Part No. Part Name Specications

(1) B5023 Valve plate

(2) B5202 Pump head

(3) B5024 Diaphragm

(1)

(3)

Motor

Pump frame

Crank shaft

Diaphragm

setting plate

(2)

Fixing plate

Spacer

Crank

Item No. Part No. Part Name Specications

(1) B5197 Cover With screw

(2) B5018 Inner hose

(3) B5185 Filter pipe assembly

(4) B5198 Flange With screws

(5) B5201 Power switch

(6) B5021 Housing With screws

(7)

B5025 Power cord, 3-wire cord & American plug

B5026 Power cord, 3-wire cord & Chinese plug

B5027 Power cord, 3-wire cord but no plug

B5028 Power cord, 3-wire cord & European plug

B5029 Power cord, 3-wire cord & SI plug

B5030 Power cord, 3-wire cord & BS plug

B5031 Power cord, 3-wire cord & Australian plug

B5033 Power cord, 3-wire cord & American plug (U)

B5034 Power cord, 3-wire cord & BS plug CE

(8) B5186 Motor 100–127V

B5187 220–240V

(9) B5022 Trigger

(10) B5200 Micro switch

(11) B5199 Insulation plate

(12)

B5188

P.W.B.

100–110V

B5189 120V

B5190 127V

B5191 220–230V

B5192 240V

(1)

Screw

(2) (3) (4)

(6)

(8)

(9)

(10)

(11)

(12)

(7)

Cord bushing

Pump assembly

(5)

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