Hakko Electronics 807 Bedienungsanleitung

Desoldering Tool

Instruction Manual

●

Thank you for purchasing the Hakko 472D desoldering tool

with digital temperature display.

Please read this manual before operating the Hakko 472D.

eep this manual readily accessible for reference.

●

CAUTION

Before Plugging In!

REMOVE the pump securing screw (M4 × 25, red) from the

bottom of the 472D station before using it. Leaving the screw

in place will cause serious problems. Be sure to SAVE THIS

SCREW!

REPLACE the pump securing screw (M4 × 25, red) into the

bottom of the 472D station before transporting it. Leaving the

screw out will cause serious problems.

TABLE OF CONTENTS

PAC ING LIST / SPECIFICATIONS .............................................. 1

WARNINGS, CAUTIONS, NOTES AND EXAMPLES ................... 2

PART NAMES ............................................................................... 3

OPERATION .................................................................................. 4

PARAMETER SETTING ................................................................ 8

MAINTENANCE ............................................................................ 9

REPLACEMENT PARTS ............................................................. 12

ERROR MESSAGES ................................................................... 14

BEFORE SERVICING ...... .......................................................... 14

REPLACEMENT/OPTIONAL PARTS .......................................... 15

PARTS LIST (IRON) .................................................................... 16

PARTS LIST (STATION) .............................................................. 17

WIRING DIAGRAM...................................................................... 19

PACKING LIST

Station ............................................................. 1

Desoldering iron (Hakko 807) ......................... 1

Filter pipe [w/filter holder, spring filter &

ceramic paper filter (L)] ................ 1

Spring filter ......................................................3

Ceramic paper filter (S)...................................2

Ceramic paper filter (L) ...................................4

Cleaning pin for ø1.0 mm (0.04 in.) nozzle .....1

Cleaning pin for heating element .................... 1

Iron holder ....................................................... 1

Instruction manual ..........................................1

Control card .................................................... 1

Card chain .......................................................1

Please check to make sure that all the items listed

below are included in the Hakko 472D package.

Desoldering iron (Hakko 807)

Spring filter

Ceramic paper filter (S)

Ceramic paper filter (L)

Cleaning pin for ø1.0 mm (0.04 in.) nozzle

Cleaning pin for heating element

Filter pipe

Station

Iron holder

Control card/Card chain

SPECIFICATIONS

Station

Power consumption

Vacuum pressure

Suction flow

Nozzle to ground potential

Nozzle to ground resistance

Outer dimensions (l × w × h)

Weight (w/o cord)

akko 472D

120V AC, 110W

80 Pa (600 mmHg)(24 in.Hg)

15 liters/min

Under 2 m V

Under 2 Ω

263 × 160 × 148 mm

(10.4 × 6.3 × 5.8 in.)

4.6 kg (10.14 lb.)

Desoldering iron

Power consumption

Temperature range

Total length (w/o cord)

Weight (w/o cord)

akko 807

24V AC, 60W

350-450°C (662-842°F)

205 mm (8.07 in.)

Aprox.160 g (0.35 lb.)

WARNINGS, CAUTIONS, NOTES AND EXAMPLES

Warnings, cautions and notes are placed at critical points in this manual to direct the

operator’s attention to significant items. They are defined as follows:

WARNING: Misuse may potentially cause death of, or serious injury to the user.

CAUTION: Misuse may potentially cause injury to the user or physical damage

to the objects involved.

For your own safety, be sure to comply with these precautions.

NOTE: A NOTE indicates a procedure or point that is important to the process being

described.

EXAMPLE: An EXAMPLE is give to demonstrate a particular procedure, point or

process.

CAUTION

Remove the pump securing screws (M4×25 marked red) from the bottom of the station.

Failure to do so may result in serious problems.

Be sure to save this screw.

When the power is on, the nozzle temperature will be between 350°C/662°F and 450°C/

842°F.

Since mishandling may lead to burns or fire, be sure to comply with the following

precautions.

●Do not touch the metallic parts near the nozzle, nearby plastic parts and the iron

holder .

●Do not use the product near flammable items.

●Advise other people in the work area that the unit can reach a very high temperature

and should be considered potentially dangerous.

●Turn the power off when no longer using the Hakko 472D or leaving it unattended.

●Before replacing parts or storing the unit, turn the power off and allow the unit to cool

to room temperature.

To prevent accidents and failures, be sure to take the following precautions:

●Do not use the unit for applications other than desoldering.

●Do not rap the desoldering iron against the work bench to shake off residual solder, or

otherwise subject the iron to severe shocks.

●Do not modify the unit.

●Use only genuine Hakko replacement parts.

●Do not wet the unit or use the unit with wet hands.

●Set the ceramic paper filter (S) for the filter retainer (station), and the ceramic paper

filter (L) for the filter pipe (Iron).

●Maintain the desoldering gun and the station.

●While using the unit, don’t do anything which may cause bodily harm or physical

damage.

eating element

(Inside pipe)

Nozzle Button ose

Back holder

Filter pipe

(Inside housing)

Cord assembly

POWER

VACUUM

eater lamp

Power switch

Receptacle

Membrane sheet

Vacuum outlet cap

IRON

DOWN

Fuse holder

CAL POT

CAL

Power cord

Temperature display

Control card slot

Iron holder

Control card

PART NAMES

●Station

●Desoldering iron

OPERATION

●Attach the iron holder.

Remove the iron holder mounting screws

from the side of the station.

Attach the iron holder to the station.

(Figure 1)

(The iron holder can be installed on the either

the left or right side.)

●Attach the desoldering iron.

1. Insert the filter pipe (with a filter holder,

spring filter and ceramic paper filter (L))

into the housing.

Push and turn the back holder clockwise.

(Figure 2)

2. Connect the cord assembly of the Hakko

807 to the receptacle. (Figure 3)

3. Connect the hose to the vacuum outlet

cap. (Figure 4)

4. Set the iron in the iron holder. (Figure 5)

5. Plug the power cord into the power supply

and turn the power switch to ON ( ).

CAUTION:

Be sure the power switch is OFF ( ) before

connecting the desoldering iron cord. Failure to do

so may result in damage to circuit board.

●Desoldering

1. Set the temperature.

(Refer to P.6)

NOTE:

Always set the temperature as low as possible for the

work being done.

The temperature can be adjusted between 350 –

450°C (662 – 842°F).

Secure the plug by

turning it clockwise.

Attach the hose securely

over the vacuum outlet

cap.

Insert the cord

assembly by keying

the plug to the key

on the receptacle.

VACUUM

(Figure 1)

(Figure 5 ) Top view

(Figure 2 )

(Figure 3)

(Figure 4)

CAUTION

When not in use, place the iron

on the iron holder.

OPERATION

Extract the solder by slowly

moving the lead back and

forth with the tip of the nozzle.

Slowly move the

lead with the nozzle.

Nozzle

P.W.B.

Solder

Lead

Nozzle cleaner (Optional parts)

Wipe away any oxide or old solder

from the nozzle using the hole in

the center of the sponge.

2. Clean the tip of the nozzle.

eep the tinned section of the nozzle

clean and shiny by coating it with a small

amount of solder.

If the tip of the nozzle is coated with oxide,

the nozzle’s heat conductivity will be

lowered. Coating the tip with a small

amount of fresh solder ensures maximum

heat conductivity.

NOTE:

The cleaner is not included.

3. Melt the solder.

• Apply the nozzle to the soldered part and

melt the solder.

NOTE:

Never allow the nozzle to touch the board itself.

• Confirm that the solder is melted.

NOTE:

• To confirm that all the solder is melted, observe the

inside of the hole and the backside of the P.W.B. If

this is difficult to do, try slowly moving the lead with

the nozzle if the lead moves, the solder is melted.

• Never move the lead by force.

If it doesn’t move easily, the solder is not yet fully

melted.

4. Extract the solder.

After confirming that the solder is

completely melted, extract the solder by

pushing the button on the iron.

NOTE:

Never leave any solder remaining inside the hole in

the P.W.B.

5. Problems during desoldering.

If solder remains, resolder the component

and repeat the desoldering process.

●Factory setting

The Hakko 472D comes from the factory with

the following values preset:

Temperature scale

Low temperature alarm setting

Set temperature

°F

120

750

●Control card Each Hakko 472D comes with a small card, which

inserts in the control slot in the front of the unit.

This card is used when entering data for the

process control functions. Any Hakko 472D card

can be used with any Hakko 472D soldering

station.

Using the control card

The control card is used when a value is to be

changed or data are to be entered. The Hakko

472D will operate normally with the card inserted.

Remove the control card to lock the data.

●Setting/Changing the

temperature

1. Insert the card into the card slot in the

front panel of the station.

• The HUNDREDS digit in the display

begins to flash, indicating that the station

is in the temperature setting mode and

data can be entered.

2. Enter the UNDREDS digit

• Use the or button to select the

desired value for the HUNDREDS digit.

For setting in degrees Celsius, either 3 or

4 can be selected. For settings in degrees

Fahrenheit, values between 6 and 8 can

be selected. When the desired value is

displayed, press the button.

Press the button once.

Press the or button.

Insert the card.

DOWN

Example :

Change the temperature from 700°F to 840°F

OPERATION

Press the button once.

Press the or button.

DOWN

3. Enter the TENS digit

• Press the or button to select the

desired value for the TENS digit. Any

value from 0 to 9 can be selected. When

the desired value is displayed, press the

button. The UNITS digit begins to

flash.

4. Enter the UNITS digit

• Use the or button to select the

desired value for the UNITS digit. Any

value from 0 to 9 can be selected. When

the desired value is displayed, press the

button. This will store the temperature

setting in memory and display the tem-

perature setting. Heater control begins.

Remove the card to lock the data.

NOTE:

If the power switch is turned off, or power is lost

during the execution of this procedure, no data will

be entered. The entire procedure must be repeated

from step 1.

When the station is ON ( ) and

the card is in the station, the data

entry procedure follows:

1. Hold the button down for at least one

second.

2. The current temperature setting will be

displayed, then the HUNDREDS digit will begin

to flash. This indicates that the station has

entered the temperature setting mode.

3. Continue with the procedure of 2-4 above.

PARAMETER SETTING

The HA O 472D has the following parameters. Parameter settings can be adjusted.

1. °C or °F temperature display selection.

2. Low temperature tolerance.

3. Display of room temperature compensation value (test mode)

Once parameter input mode has been entered, set the parameters in the order shown below. After all

the parameters have been set, normal operation will be resumed.

1. °C (Celsius) or

°F (Fahrenheit)

Temperature Display

1. Turn off the power switch.

2. Insert the control card into the slot in the station.

3. Press and hold the and buttons simultaneously, then

turn on the power switch.

4. Continue holding down the and buttons until the

display shows °C (for Celsius) or °F (for Fahrenheit).

5. When the display shows °C or °F, the station is in parameter

input mode.

6. Pressing the or button will cause °C or °F to be

displayed alternately.

7. Press the button to select the scale. The low temperature

tolerance may now be entered.

2. Low temperature

tolerance

(Flashing of the

temperature display)

When the station enters the Low temperature tolerance setting

mode, the HUNDREDS digit will begin flashing. Enter and store

the value in the same manner as described in ‘Changing the

temperature setting’.

Range of allowable heater error temperatures

For °C: 30 – 150°C For °F: 60 – 300°F

If a temperature value outside this range is selected, the display

will again flash the HUNDREDS digit. If this happens, reenter a

correct temperature value.

After setting the low temperature tolerance value, the display will

show the room temperature compensation value (test mode).

3. Room Temperature

Compensation Value.

(Test Mode)

The display will not blink and the heater will not receive power.

The room temperature compensation value is the measured

temperature of the nozzle. This function will be used later to

calibrate the nozzle temperature. (See “Recalibrate the Temper-

ature” on P.13)

No inputs are made here. Press to complete parameter

input. The nozzle temperature setting will be displayed for 2

seconds, after which power will be supplied to the heater and

normal temperature control will begin.

MAINTENANCE

Efficient desoldering depends upon the temperature, the quality and quantity of

the solder and flux. Perform the following service procedures as dictated by the

conditions of the iron usage.

During maintenance, please wear gloves and work carefully.

WARNING:

Since the desoldering iron can reach a very high temperature, please work carefully. Except when

cleaning the nozzle and heating element, always turn the power switch off and disconnect the power plug

before performing any maintenance procedure.

Servicing the Desoldering Iron

1. Inspect and clean the nozzle.

• Plug in the power cord, turn the power

switch “ON” and let the nozzle heat up.

• Clean out the hole of the nozzle with the

nozzle cleaning pin.

If the nozzle cleaning pin does not pass

through the nozzle, use the cleaning drill

(option).

NOTE:

• The cleaning drill is not included.

• The cleaning pin will not pass through the nozzle

until the solder inside the nozzle is completely

melted.

• Check the condition of the solder plating,

surface and inside hole of the nozzle.

If it is slightly worn, recoat the tip with

fresh solder.

• If it is worn or eroded, or the inside

diameter seems unusually wide, replace

the nozzle.

NOTE:

The inside hole and the surface of the nozzle is

plated with a special alloy.

Should this alloy become eroded by high

temperature solder, the nozzle will not be able to

maintain the proper temperature.

• If the cleaning pin and cleaning drill do not

pass through the hole in the nozzle,

replace the nozzle.

The cleaning pin passes

completely through the hole.

Cleaning with the nozzle cleaning pin.

Cleaning with the cleaning drill (option).

• Before cleaning

• After cleaning

Insert the bit while turning it clockwise.

Pull the drill bit out straight without turning it.

solder plating

Diameter of hole is

widened through erosion.

CAUTION

If the cleaning drill is forced

into the nozzle, the drill bit

could break or be damaged.

CAUTION

Please use the proper sized

cleaning pin or cleaning drill

for the nozzle diameter.

NOTE:

Unfortunately, it is often diffi-

cult to observe this condition,

therefore, if desoldering effi-

ciency goes down and all

other parts appear to be O ,

the nozzle is probably eroded

and should be replaced.

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