Hakko Electronics 936 Bedienungsanleitung

SOLDERING STATION

Instruction Manual

Thank you for purchasing the HAKKO 936 Soldering Station.

Please read this manual before operating the HAKKO 936.

Store the manual in a safe, easily accessible place for future reference.

Packing List/Specifications ……………………1

Precautions………………………………………2

Names of Parts …………………………………3

Setting up & Operating the HAKKO 936……3 4

Tip Care and Use

Maintenance

Calibrating the Iron Temperature…………5

Tips ………………………………………………6

Troubleshooting Guide…………………………7

Checking for breakage of the

heating element and cord assembly……8 9

Parts List

Station / Iron Holder………………………10

Iron…………………………………………11

WiringDiagram…………………………………11

Table of Contents

HAKKO 936 Station…………………………………1

Soldering Iron (HAKKO 900 (S), 907 or 908) ……1

HAKKO Iron Holder (With Cleaning Sponge) ……1

Hex Wrench (1.5 mm,0.059 in.)……………………1

Instruction Manual …………………………………1

Packing List

Please check the contents of the HAKKO 936 package and confirm that all the items listed below are included.

936 Station / 936 Station ESD

Output Voltage 24V AC

Temperature Range 200 C~480 C/392 F~896 F

Dimensions 120(W)x93(H)x70(D)mm

4.7(W)x3.7(H)x6.7(D)in.

Weight (W/O Cord) 1,300g (2.9 lbs.)

Specifications

Name HAKKO 936

Power Consumption 100,110,220-240V / 60W

Station 900S 907 908

900S-ESD 907-ESD 908-ESD

Power Consumption 24V AC-50W

Tip to Ground Resistance

Under 2

Tip to Ground Potential

Under 2mV (TYP. 0.6mV)

Heating Element Ceramic heater

Cord Assembly 1.2m (4 ft.)

Total Length

(w/o Cord)

176mm 190mm 200mm

(7 in.) (7.5 in.) (7.9 in.)

Weight (w/o Cord) 25g 44g 54g

(0.06 lbs.) (0.09 lbs.) (0.12 lbs.)

Soldering Iron

The tip temperature was measured using HAKKO 191 thermometer.

Specifications and design subject to change without notice.

Station

Hex Wrench

Cleaning Sponge

Iron Holder

Iron/907,908

120V / 65W

Iron/900 (S)

CAUTION:The sponge is compressed.It will swell when moistened with water.

Before using the unit, dampen the sponge with the water and squeeze it dry.

Failure to do so may result in damage to the soldering tip.

Names of Parts

Setting up & Operating the HAKKO 936

Large Cleaning

Sponge

Small Cleaning

Sponge

LED Heater Lamp

Temp. Control Knob

CAL Pot Plug/Calibrator

HexWrench

Power Switch

A. Iron Holder

1. Small Cleaning Sponge

Dampen the small cleaning

sponge with water and then

squeeze it dry.

Place it in one of the 4 openings

of the iron holder base.

2. Add water to approximately the

level as shown.The small sponge

will absorb water to keep the

larger sponge above it wet at all

times.

* The large sponge may be used alone

(w/o small sponge & water).

3. Dampen the large cleaning

sponge and place it on the iron

holder base.

Note:The iron receptacles for the 900(S) and

the 907/908 soldering irons are different.

Be sure to use the proper one for each

type of soldering iron.

(Refer to Parts List).

Cord Assembly

Iron Holder Base

Knob Mount

Iron Receptacle

OFF ON

B. Connections

1. Connect the cord assembly to

the receptacle.

2. Place the soldering iron in the

iron holder.

3. Plug the power cord into the

power supply. Be sure to ground

the unit.

CAUTION : Be sure to turn off the power switch before connecting or disconnecting

the soldering iron. Failure to do so may damage the P.W.B.

C. Set theTemperature

1. Set the temperature control knob

to the desired temperature.

2. Lock the knob.

The HAKKO 936 station is

equipped with a temperature

control knob lock. After setting

the desired temperature,

tighten the hex nut on the

underside of the knob mount

using the supplied hex wrench.

Turn the nut clockwise to tighten

the knob lock.

CAUTION : •Don't overtighten the knob lock.

•Don't attempt to turn the knob when the knob lock is on.

D.Turn on the Power

Switch.

The heater lamp blinks on and off

when the tip temperature reaches

the set temperature.The unit is now

ready to perform soldering work.

For greater convenience, and

soldering efficiency, two stations can

be securely stacked as shown.

CAUTION :The soldering iron must be placed in the iron holder when not in use.

Receptacle

Turn clockwise firmly

Align the grooves and pins,

and push straight in.

High soldering temperatures can degrade the tip.

Use the lowest possible soldering temperature.

The excellent thermal recovery characteristics ensure efficient and

effective soldering even at low temperatures.

This also protects the soldered items from thermal damage.

Clean the tip regularly with a cleaning sponge, as oxides and carbides

from the solder and flux can form impurities on the tip.These impurities

can result in defective joints or reduce the tip's heat conductivity.

When using the soldering iron continuously, be sure to loosen the tip

and remove all oxides at least once a week.

This helps prevent seizure and reduction of the tip temperature.

Never leave the soldering iron sitting at high temperature for long

periods of time, as the tip's solder plating will become covered with

oxide, which can greatly reduce the tip's heat conductivity.

Wipe the tip clean and coat the tip with fresh solder.

This helps prevent tip oxidation.

Tip Care and Use

•TipTemperature

•Cleaning

•When Not in Use

•After Use

1) Connect the cord assembly plug to the receptacle on the

station.

2) Set the temperature control knob to 400 C (750 F).

3) Turn the power switch to ‘ON’and wait until the temperature

stabilizes. Remove the CAL potentiometer plug.

4) When the temperature stabilizes, use a straight-edge

(-) screwdriver or small plus (+) screwdriver to adjust the

screw (marked CAL at the station) until the tip thermometer

indicates a temperature of 400 C (750 F).

Turn the screw clockwise to increase the temperature and

counterclockwise to reduce the temperature.

Replace the CAL pot plug.

* We recommend the HAKKO191/192 thermometer for measuring the tip

temperature.

Maintenance

Inspect and Clean theTip

1. Set the temperature to 250 C (482 F).

2.When the temperature stabilizes, clean the tip with the

cleaning sponge and check the condition of the tip.

3. If there is black oxide on the solder-plated portion of the tip,

apply new solder (containing flux) and wipe the tip on the

cleaning sponge.Repeat until the oxide is completely

removed. Coat with new solder.

4. If the tip is deformed or heavily eroded, replace it with a

new one.

CAUTION : Never file the Tip to

remove oxide.

The soldering iron should be

recalibrated after changing the iron,

or replacing the heating element

or tip.

Calibrating the IronTemperature

The tip temperature will vary according to the shape of the tip.The preferred method of adjustment uses a tip

thermometer.(See “Calibrating the Iron Temperature” on page 5.)

A less accurate method involves adjusting the temperature control knob according to the adjustment value for each tip.

Example :When using a 900M-T-H tip at 400 C (750 F),

the difference between this tip and a 900M-T-B is -20 C (-36 F).

Set the temperature control knob to 420 C (786 F).

Refer to the chart for the correct adjustment values.

Tips

17(0.66)

(0.25)

6.5

(0.12)

ø3.2

0.5(0.02)

900M-T-3.2D

17(0.66)

900M-T-B R0.5(0.02)

25(0.98)

900M-T-LB R0.2(0.008)

15(0.6)

(0.04)

ø1

900M-T-1C

900M-T-1CF*

17(0.66)

(0.08)

ø2

900M-T-2C

900M-T-2CF*

17(0.66)

(0.1)

ø3

900M-T-3C

900M-T-3CF*

15(0.6)

(0.2)

ø5

2(0.08)

900M-T-K

45º

17(0.66)

(0.08)

(0.17)

ø4.2

900M-T-RT

(0.08)

17(0.66)

(0.08)

(0.2)

ø5.1

900M-T-R

(0.1)

3.2

17(0.66)

900M-T-I R0.2(0.008)

19(0.74)

900M-T-H

(0.29)

7.5

1.2(0.04)

3.5(0.13)

14(0.55)

900M-T-1.8H

(0.29)

7.5

1(0.04)

1.8(0.07)

15(0.6)

900M-T-S4 R0.25(0.01)

(0.08)

ø2

17(0.66)

(0.031)

ø0.8

0.6(0.024)

900M-T-0.8D

17(0.66)

(0.047)

ø1.2

0.7(0.028)

900M-T-1.2D

25(0.98)

(0.047)

ø1.2

0.7(0.028)

900M-T-1.2LD

15(0.6)

(0.02)

ø0.5

900M-T-0.5C

17(0.66)

(0.031)

ø0.8

900M-T-0.8C

15(0.6)

(0.06)

ø1.5

900M-T-1.5CF*

14(0.55)

900M-T-SB R0.2(0.008)

(0.08)

ø2

13(0.51)

900M-T-SI R0.2(0.008)

17(0.66)

(0.16)

ø4

900M-T-4C

900M-T-4CF*

20(0.8)

900L-T-B R0.5(0.02)

20(0.8)

900L-T-2B

(0.08)

ø2

20(0.8)

900L-T-2.4D

(0.09)

ø2.4

5(0.2)

0.5(0.02)

20(0.8)

900L-T-3.2D

(0.12)

ø3.2

8(0.3)

0.5(0.02)

20(0.8)

900L-T-2C

900L-T-2CF*

(0.08)

ø2

20(0.8)

900L-T-3C

900L-T-3CF*

(0.1)

ø3

20(0.8)

900L-T-4C

900L-T-4CF*

(0.15)

ø4

15(0.6)

900L-T-5C

900L-T-5CF*

(0.2)

ø5

20(0.8)

900L-T-I R0.2(0.008)

18(0.7)

900L-T-K

(0.2)

ø5

2(0.08) 45

0.4(0.016) 17(0.66)

(0.047)

ø1.2

900S-T-1.2D

0.5(0.02) 17(0.66)

(0.06)

ø1.6

900S-T-1.6D

17(0.66)

(0.08)

ø2

900S-T-2C

15(0.6)

(0.04)

ø1

900S-T-1C

60 17(0.66)

900S-T-BR0.5(0.02)

17(0.66)

900S-T-I R0.2(0.008)

907

0 C

-10 C/-18 F

0 C

-10 C/-18 F

0 C

-10 C/-18 F

0 C

+30 C/+54 F

0 C

-10 C/-18 F

-20 C/-36 F

-10 C/-18 F

0 C

-20 C/-36 F

0 C

-20 C/-36 F

+20 C/

+36 F

0 C

0 C 0 C

0 C

908

900S

17(0.66)

(0.09)

ø2.4

0.5(0.02)

900M-T-2.4D

(0.2)

17(0.66)

(0.06)

ø1.6

0.5(0.02)

900M-T-1.6D

(0.1)

•900S Tip Out Diam ø5.8

For micro soldering HAKKO recommends the 900S iron with fine tips.

For heavy duty soldering HAKKO recommends the 908 iron with heavier tips.

•900L tip Out Diam ø8.5

*-These tips are tinned flat only.

•900M tip Out Diam ø6.5

WARNING : * Disconnect the power plug before servicing.

Failure to do so may result in electric shock.

* If the power cord is damaged, it must be replaced by the manufacturer,

its service agent or similarity qualified person in order to avoid personal

injury or damage to the unit.

Troubleshooting Guide

Check 1. Is the power cord and/or connecting plug

disconnected ?

• Connect it.

Check 2. Is the fuse blown?

• Determine why the fuse blew and eliminate the cause, then

replace the fuse.

a. Is the inside of the iron short-circuited?

b. Is the grounding spring touching the heating element?

c. Is the heating element lead twisted and short-circuited?

Check 3. Is the soldering iron cord broken ?

• Refer to ‘Checking for breakage in the cord assembly.’

Check 4. Is the Heating Element broken?

• Refer to ‘Checking for breakage in the heating element.’

Check 3

Check 5. Is the tip temperature too high?

• Set an appropriate temperature.

Check 6. Is the tip clean?

• Refer to ‘Tip Care and Use’

Check 7. Is the tip coated with oxide?

• Refer to ‘Inspect and clean the tip’

Check 8. Is the iron calibrated correctly?

• Recalibrate.

Check 9. Is the tip seized?

Is the tip swollen because of deterioration?

• Replace the tip and the heating element.

Check 8

Problem 1.

The heater lamp does not

light up.

Problem 2.

The heater lamp lights up

but the tip does not heat up.

Problem 3.

The tip heats up intermittently.

Problem 4.

The tip is not wet.

Problem 5.

The tip temperature is too

low.

Problem 6.

The tip can not be pulled off.

Problem 7.

The tip doesn't hold the

desired temperature.

910

Disconnect the plug and measure

the resistance value between the

connecting plug pins as follows.

Checking for breakage of the heating element and cord assembly

a Between pins 4&5 (Heating Element) 2.5 - 3.5 (Normal)

b Between pins 1&2 (Sensor) 43 - 58 (Normal)

c Between pin 3&Tip Under 2

If the values of 'a' and 'b' are outside

the above value, replace the heating

element (sensor) and/or cord

assembly. Refer to Procedures

1 and 2.

If the value of 'c' is over the above

value, remove the oxidization film by

lightly rubbing with sand-paper or

steel wool the points shown below.

Broken Heating Element

1.Turn the nut (1) counterclockwise and remove the tip

enclosure (2), the tip (3).

2.Turn the nipple (4) counterclockwise and remove it from the

iron.

3. Pull both the heating element (6) and the cord assembly (11)

out of the handle (12). (Toward the tip of the iron.)

4. Pull the grounding spring (5) out of the D-sleeve.

Measure when the heating element is at room temperature.

1. Resistance value of heating element (RED) 2.5 - 3.5

2. Resistance value of sensor (BLUE) 43 - 58

If the resistance value is not normal, replace the heating

element.

(Refer to the instructions included with the replacement part.)

After replacing the Heating Element,

1. Measure the resistance value between 1) pins 4 & 1 or 2

2) pins 5 & 1 or 2. If it is not , the heating element and

sensor are touching.This will damage the P.W.B.

2. Measure the resistance value 'a','b',and 'c' to confirm that

the leads are not twisted and that the grounding spring is

properly connected.

Disassembling the 907/908

Heating Element (Red) Senser (Blue)

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