Hakko Electronics FM-202 Bedienungsanleitung

®

High-output, temperature controlled

soldering station

Instruction Manual

●

Thank you for purchasing the MODEL FM-202 soldering

station. This high-output, temperature controlled soldering

station uses a composite tip, incorporating heater and sensor

functions into one element. Several process control features,

unique to the MODEL FM-202, make it applicable to a broad

range of soldering applications.

Please read this manual before operating the MODEL

FM-202. Keep this manual readily accessible for reference.

●

TABLE OF CONTENTS

1. PACKING LIST ................................................................ 1

2. SPECIFICATIONS ........................................................... 1

3. WARNINGS, CAUTIONS, NOTES AND EXAMPLES ..... 2

4. PART NAMES .................................................................. 3

5. INITIAL SETUP ................................................................ 3

6. OPERATION .................................................................... 5

7. TIP IDENTIFICATION NUMBER ..................................... 9

8. PARAMETER SETTINGS .............................................. 10

9. MAINTENANCE ............................................................. 12

10. ERROR MESSAGES ..................................................... 14

11. TROUBLE SHOOTING GUIDE ..................................... 15

12. PARTS LIST .................................................................. 17

13. TIP STYLES ................................................................. 20

14. APPENDIX A ................................................................. 22

15. WIRING DIAGRAM ........................................................ 23

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2006.4

MA01275JZ060425

15. WIRING DIAGRAM

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1. Insert the card to unlock the system.

2. Press the button and hold for more

than one second.

● The station will go into Tip ID mode. The

tens place digit begins to flash. Refer to

the tip identification number marked on

the bar code sticker.

3. Entering a value in the tens place digit

● Using the or button, enter a value

in the tens place digit. When the entered

value is displayed, press the button.

The units digit begins to ﬂash.

4. Entering a number in the units digit

● Perform the same steps used to enter the

value in the tens place digit. After entering

a number in the units digit, press the

button. The display shows will be

ﬂashing. Now the Tip ID number has been

stored. The temperature will be controlled

using this Tip ID number.

How to enter the tip identiﬁcation number into the MODEL FM-202:

NOTE:

When the button is pressed for less than one second,

the stored Tip ID number settings are displayed.

NOTE:

When tip is inserting the MODEL FM-2021 and changing

the Tip ID, no display but display the setting tem-

perature.

Example:

When the tip identification number is 07.

Press the button

for at least one second.

Press the or button.

Press the button once.

14. APPENDIX A

Heat resistant pad

Iron holder

Power cord

MODEL FM-202

Soldering station

Control card

Card chain

Tip tray

OFF

Tip (not included) MODEL FM-2021

Connector assembly

Sleeve assembly

1. PACKING LIST

MODEL FM-202 soldering station ................... 1

MODEL FM-2021 connector assembly ...........1

Sleeve assembly . ..................... .....................1

Power cord ......................................................1

Control card, with chain ................................... 1

Heat resistant pad ........................................... 1

Tip tray ............................................................. 1

Iron holder .......................................................1

Tip cleaner ....................................................... 1

Instruction manual ........................................... 1

Tips (not included)

2. SPECIFICATIONS

Power Consumption

Temperature Range

Temperature Accuracy

Temperature Stability

140 W

200 – 450°C (400 – 840°F)

±10°C (±18°F) of set temperature.

See Figure 1.

±5°C (±9°F) at idle temperature

 FM-202 soldering station

Power Consumption

Tip to Ground Resistance

Tip to Ground Potential

Total Length (w/o cord)

Weight (w/o cord)

Cord

70 W (24 V)

< 2

< 2 mV

188 mm (7.4 in.) with 2.4D tip

30 g (0.067 lb./1.07 oz.)with 2.4D tip

1.2 m (4 ft)

 Soldering iron

Output

Dimensions 

(W x H x D)

Weight

24 V

119 x 117 x 178 mm 

(4.7 x 4.6 x 7.0 in)

2.7 kg (5.9 lb.)

 Station

Stability: ±5°C (±9°F)

Figure 1. Temperature accuracy and stability.

NOTE:

This product is protected against electrostatic discharge.

Specifications and design are subject to change without notice.

Accuracy: ±10°C (±18°F)

Set temperature

Temperature

Time

CAUTION

When power is ON, tip temperatures will be between 200 and 450°C. To avoid injury

or damage to personnel and items in the work area, observe the following:

● Do not insert any foreign substance or incompatible tip into the process gate.

● Do not insert the tip end of the cartridge into the process gate.

● Do not touch the tip or the metal parts near the tip.

● Do not allow the tip to come close to, or touch, ﬂammable materials.

● Inform others in the area that the unit is hot and should not be touched.

● Turn the power off when not in use, or left unattended.

● Turn the power off when connecting the FM-2021 or storing the FM-202.

● Do not remove or damage the bar code sticker.

WARNINGS, CAUTIONS, NOTES AND EXAMPLES

Warnings, cautions and notes are placed at critical points in this manual to direct the

operatorʼs attention to signiﬁcant items. They are deﬁned as follows:

WARNING: Failure to comply with a WARNING may result in serious injury or

death.

CAUTION: Failure to comply with a CAUTION may result in injury to the

operator, or damage to the items involved. (Two examples are

given below.)

NOTE: A NOTE indicates a procedure or point that is important to the process

being described.

EXAMPLE: An EXAMPLE is given to demonstrate a particular procedure, point or

process.

CAUTION

To prevent accidents or damage to the MODEL FM-202, be sure to observe the

following:

● Do not use the MODEL FM-202 for applications other than soldering.

● Do not allow the MODEL FM-202 to become wet, or use it with wet hands.

● Do not modify the MODEL FM-202.

● Use only genuine Hakko replacement parts.

● Do not bend or damage the control card. If the card does become damaged, do not force

the card into the station slot.

● Do not strike the iron against hard objects to remove excess solder. This will damage the

iron.

● Remove power and iron cords by holding the plug − not the wires.

● Be sure the work area is well ventilated. Soldering produces smoke.

0.5 1.6

ø3.2

T7-D32 SHAPE-3.2D Chisel

T7-D4 SHAPE-4D Chisel

0.5

8.5

ø4

1.2

T7-D52 SHAPE-5.2D Chisel

ø5.2

R0.2

9.5

T7-I SHAPE-I Sharp Conical

30°

3.5

R0.2

T7-J02 SHAPE-0.2RSB Bent

12.7

R0.2

T7-LI

7.5

30°

R0.2

9.3

T7-JL02 SHAPE-0.2RLB Bent

30°

1.6

R0.2

7.9

T7-JS02 SHAPE-0.2RSSB Bent

T7-K SHAPE-K Knife

2.4

45°

ø4.6

T7-KF SHAPE-KF Knife

1.5

ø4.7

45°

T7-KL SHAPE-KL Knife

1.2

ø3

45°

T7-KU SHAPE-KU Knife T7-LB SHAPE-LB Long Conical

R0.2

7.2

15.7

T7-1401

T7-1404

40 7.2

Unit:mm

45°

ø4.7

13. TIP STYLES

115

139

ø5.5

7.5

R0.2

T7-B SHAPE-B Conical

R0.5

T7-B2 SHAPE-0.5B Conical

45°

ø1

11.5

T7-BC1 SHAPE-1BC Bevel

1.1

ø1

45°

11.5

T7-BCF1 SHAPE-1BC Bevel

(Tinned on the soldering surface only)

1.1

ø2

45°

11.5

T7-BC2 SHAPE-2BC Bevel

2.1

45°

ø2

11.5

T7-BCF2 SHAPE-2BC Bevel

(Tinned on the soldering surface only)

2.1

ø3

45°

T7-BC3 SHAPE-3BC Bevel

3.3

45°

ø3

T7-BCF3 SHAPE-3BC Bevel

(Tinned on the soldering surface only)

3.3

60°

ø1

T７-C1 SHAPE-1C Bevel

45°

ø4

11.5

T7-C4 SHAPE-4C Bevel

45°

ø4

11.5

T7-CF4 SHAPE-4C Bevel

(Tinned on the soldering surface only)

0.5 3

9.5

ø0.8

T7-D08 SHAPE-0.8D Chisel

0.5

ø1.2

4.3

T7-D12 SHAPE-1.2D Chisel

0.5

ø1.6

3.5

T7-D16 SHAPE-1.6D Chisel

0.5

ø2.4

4.1

T7-D24 SHAPE-2.4D Chisel

Unit:mm

A. Iron holder

1. Assemble as shown:

Insert the holder assembly securely into

the Iron holder base.

4. PART NAMES

5. INITIAL SETUP

Heat resistant pad

Iron holder

Power cord

MODEL FM-202

Soldering station

Control card

Card chain

Tip tray

Power

switch

Receptacle

OFF

Fuse

Power

receptacle

Process gate

MODEL FM-2021

Connector assembly

Tip (not included)

Sleeve assembly

Tip cleaner

B. Connector cord

Pass the connector cord through the hole in the

heat resistant pad.

2. Operation:

First, remove any excess solder from the tip

by thrusting the tip into the cleaning wire.

(Do not wipe the tip against the wire. This

may cause molten solder to spatter.)

When the wire become dirty or loaded with

solder, turn the wire until a clean surface is

presented.

When changing the cleaning wire, lift the

case top vertically to prevent solder debris

from falling out.

3. Place the spare tips in the tip tray.

C. Soldering station

1. Insert the power cord into the receptacle at

the back of the station.

2. Insert the connector cord into the receptacle

at the front of the station.

3. Plug the power cord into a grounded wall

socket. The MODEL FM-202 is protected

against electrostatic discharge and must be

grounded for full efﬁciency.

Push the plug in as far as

it will go, and try to remove it

without pressing the release pin.

If it stays in the receptacle

it is properly seated.

Receptacle

When the plug clicks,

it is fully inserted.

FM-2025

24V-70W

Item No. Part No.



Part Name

Holder for

Specifications

• Iron Holder Parts

Item No.

Part No.

FH100-01

Part Name

Iron holder

Specifications

Item No. Part No.

FM2021-01

FM2021-02

B2770

B2765D

B2768C

B2769D

B2300

Part Name

Conversion kit

Connector assembly

Connector cover

Sleeve assembly

Tip

Heat resistant pad

Specifications

is yellow

Yellow

Orange

Blue

• Iron Holder

B3001

B2791

B2999

599B-02

599-029

B2756

Yellow/with screw

Blue/with rubber feet

B3000 iron receptacle

Iron receptacle

Retaining clip

Iron holder base

Tip cleaner

Cleaning wire

Tip tray

, ,

See section

'13. TIP STYLES'

Nut M2 (2)

Binding head screw

M2 x 16 (2)

Nut

M1.6 (2)

Pan head screw

M1.6 x 8 (2)

Tapping screw

Nominal size

3 x 8 (2)

Pan head screw

with spring washer

M3 x 6 (2)

Tapping screw

Nominal size 2.6 x 8 (3)

Tapping screw

Nominal size 

2.6 x 10 (4)

apping screw

External tooth

lock washer

Nominal size 4

Nut M3

(2)

Pan head screw

w/spring washer,

plain washer

M3 x 10 (2)

Pan head screw with

spring washer M4 x 6

Item

No.



Part No.

B2743

B2855

B2856

B2857

B2858

B2863

B2384

B2761

B2864

B1084

B2739

B2387

B2419

B2421

B2424

B2425

B2426

B2436

Part Name

Transformer

Power receptacle

Fuse, 250V-3A

Fuse, 250V-1.6A

Power switch

Cover

Power cord, 3 wired cord & American plug

Power cord, 3 wired cord but no plug

Power cord, 3 wired cord & European plug

Power cord, 3 wired cord & BS plug

Power cord, 3 wired cord & Australian plug

Power cord, 3 wired cord & Chinese plug

Specifications

120V

100V

110V

220V

230V

240V

100 - 120V

220 - 240V

100V

110 - 220V

220 - 230V

220V KTL,230V CE

230V CE

230 -240V

220V

Displays

The MODEL FM-202 has a three-digit display

element. Depending upon the selected mode,

it will display:

● Normal mode:

Sensor temperature (tip temperature)

● Data entry:

Selected quantity (see “data entry procedures”

for exact characteristics)

● Temperature scale:

°C or °F, depending upon selection

● Error detection:

Refer to “ERROR MESSAGES” section

In addition, a single heater lamp will flash

when the station has reached the desired

temperature, indicating that it is ready for use.

An audible buzzer is provided to alert the

operator:

● When the station has reached the set tem-

perature. The buzzer will sound once.

● When the tip is inserted into the process

gate, the buzzer will sound once when the

Tip ID bar code has been read.

● When the low temperature threshold

has been crossed, the buzzer will sound

continuously. The buzzer will shut off once

the sensed temperature returns to the ac-

ceptable range.

● When a foreign substance, an incompatible

tip, or the soldering end of the tip is inserted

into the MODEL FM-2021, the display will

ﬂash and the buzzer will sound continuously.

● When the auto power shutoff is activated and

power to the heating element is turned off,

the buzzer will sound three times.

● When the process gate cannot read the Tip

ID bar code, the buzzer will sound three times.

● When a tip is inserted into the process

gate while the tip is already in the MODEL

FM-2021, buzzer will sound irregularly.

● When the tip is properly inserted into the con-

nector, the buzzer will sound once.

Controls and displays

6. OPERATION

Controls

The front panel of the MODEL FM-202 solder-

ing station has four control buttons, the process

gate, the receptacle, and the card slot. The

power switch is on the back panel.

● Four control buttons:

− Initiates the Tip ID entry mode. When

pressed for less than one second,

the stored Tip ID is displayed. When

pressed for more than one second, the

Tip ID entry mode is activated.

− Initiates the temperature setting

mode. When pressed for less than

one second, the stored temperature

is displayed. When pressed for more

than one second, the temperature

entry mode is activated.

− Increases the value in the appropriate

display window.

− Decreases the value in the appropriate

display window.

NOTE:

The MODEL FM-202 is preset at 350°C. at the factory.

Check the temperature setting by pressing the button.

The set temperature will be displayed for two seconds.

● Factory settings

The MODEL FM-202 comes from the factory

with the following values preset:

Temperature scale

Auto power shutoff

Low temperature alarm setting

Resetting the supervisor or

operator control setting

Set temperature

Celsius

disabled

150°C



350°C

disabled

CAUTION:

Refrain from inserting foreign objects, the wrong end

of the tip, or incompatible tips into the process gate.

Damage may result.

NOTE:

If the buzzer sounds three times when the tip is inserted

into the process gate, there has been a reading error.

Reinsert the tip.

When a tip ID has not been entered, or when a

tip is NOT inserted into the MODEL FM-2021,

the following procedure obtains:

1. Turn the power switch ON.

2. The display will show (Tip ID number)

and the LED on the connector will flash.

The display will show the set temperature

and .

3. Enter tip ID as follows:

Insert the tip ID end of the tip into the pro-

cess gate until the buzzer sounds ONCE.

Tip ID data are displayed for one second.

The display then shows . The LED

indicator will stop flashing, indicating that

the data are now stored. Once the tip is

inserted into the connector, heat control

begins.

4. When the set temperature is reached, the

buzzer sounds and the heater lamp at the

lower right of the temperature display starts

blinking.

When a tip ID has been entered, or when a

tip is inserted into the MODEL FM-2021, the

following procedure obtains:

1. Turn the switch ON.

2. The display will show the initial temperature

setting.

3. Heat control begins.

Tip ID displayed.

Set temperature displayed.

Turn the switch 

ON.

Heat control begins.

Tip

inserted

?



Enter tip ID.

Insert tip

Set temperature.

*The MODEL FM-202 is preset at Tip ID mode at the factory.

12. PARTS LIST

Tapping screw

Nominal size

3 x 10 (3)

Pan head screw with

spring washer M4 x 6 (2)

External tooth 

lock washer

Nominal size 4 (2)

Pan head screw

w/spring washer, 

plain washer

M4 x 6 (4)

External

tooth

lock washer

Nominal

size 4

Spring washer

Nominal size 4 (2)

Pan head screw 

M4 x 55 (2)

Binding head screw

M3 x 6 (8)

 FM-202 Station

Item

No.



Part No.

B2749

B2741

B2742

B2869

B2870

B2871

B2915

Part Name

Control card

Front panel

Button set for control panel

P.W.B. (temperature setting,

display and process gate)

Process gate assembly

Process gate support

P.W.B. (temperature control 

and connector)

Chassis

Locking spacer 

Specifications

with control panel,

display window and slit

4 each

Set of 2

100 - 240V

B2740

B2757

with rubber feet

5 each

NOTE:

Spare or repair parts do not include

mounting screws, if they are not

listed on the description. Screws

must be ordered separately.

● Tip ID error is dis-

played.

: Is the procedure of the entering tip identiﬁcation number

correct?

: Entering correctly.

NOTE:

If reinsert the tip into the process gate and buzzer sounding three times. Try

to insert again or entering the Tip ID by hand operation.

● Heater terminal short

circuit error is dis-

played.

: Is the tip for MODEL FM-2021?

: Turn the power switch OFF and insert the genuine

MODEL FM-2021 tip. Turn the power switch ON.

NOTE:

This error does not display when not entering the Tip ID.

● The low-temperature

alarm tolerance error

occurs frequently.

: Is the tip too small for the items to be soldered?

: Use a tip with a larger thermal capacity.

Is the setting value for the low-temperature alarm tolerance

too low?

: Increase the setting value.

CHECK

ACTION

Example:

350 to 400°C

1. Insert the control card into the slot in the

front of the unit.

● The hundreds digit will begin to flash,

indicating that the unit is in the TEM-

PERATURE SET mode and data may be

entered.

2. Entering the hundreds digit

● Press the or button to set the

desired value. Only 2, 3, or 4 can be

selected.

When the desired value is displayed,

press the button to enter. The tens

digit will begin to ﬂash.

3. Entering the tens digit

● Press the or button to set the

desired value. Any value from 0 to 9 can

be selected. When the desired value is

displayed, press the button to enter.

The units digit will begin to ﬂash.

4. Entering the units digit

● Press the or button to set the

desired value. When the desired value is

displayed, press the button to enter.

The desired temperature is now entered

into the system memory and heater

control will begin.

Each MODEL FM-202 comes with a small card,

which inserts into the Card slot on the front of

the unit. This card is used when entering data

for the process control function (a temperature

value is to be changed, or data are to be en-

tered). Any MODEL FM-202 card can be used

with any MODEL FM-202 soldering station.

● Control card

NOTE:

If power is switched off or lost during the execution of this

procedure, no data will be entered. The entire procedure

must be repeated from step 1.

CAUTION:

The control card must be inserted into the card slot in the

correct direction for data to be entered.

Insert the card.

Press the or button.

Press the button once.

Press the or button.

Press the button once.

● Changing the temperature

setting

When the station is ON and the

control card is in the station, the

data entry procedure is:

a. Hold the button down for at least one

second.

b. The current temperature setting will be

displayed, then the hundreds digit will begin

to ﬂash. This indicates that the station has

entered the temperature setting mode.

c. Follow steps 1-4 on the preceeding page.

NOTE:

When the button is pressed for less than one second,

the current temperature setting is displayed.

● Replacing the tip

Removing and inserting the tip:

Removing the tip: Hold the sleeve as-

sembly to remove the connector.

Remove the tip from the sleeve assembly.

(If the tip is hot, hold it with the heat-

resistant pad.)

Inserting the tip: Before inserting the

tip; Insert the Tip ID shown the end of the

tip into the process gate until the buzzer

sounds once.

Hold head part and insert the tip into the

sleeve assembly. Push until the sleeve

assembly touches the ring round the tip; at

this point the tip should not be forced further

into the sleeve assembly.

Put the tip into the connector.

Insert the new tip ﬁrmly into the connector.

(If the tip is not properly inserted, will

be displayed.)

CAUTION:

The tip can be very HOT. Use the heat-resistant pad for

handling hot tips, but do not hold the hot portion of the

tip, even with the pad, for a long time.

Hold the sleeve assembly at the front to remove tip.

Hold these parts to insert tip into sleeve assembly.



Hold and squeeze this part to insert into the connector.



11. TROUBLE SHOOTING GUIDE

WARNING:

● Before checking the inside of the MODEL FM-202 or replacing parts, be sure to

disconnect the power plug. Failure to do so may result in electric shock.

● The unit does not

operate when the power

switch is turned on.

: Is the power cord and/or the connection plug dis-

connected?

: Connect it.

CHECK : Is the fuse blown?

: Investigate why the fuse blew and then replace the fuse.

If the cause can not be determined, replace the fuse. If

the fuse blows again, send the unit in for repair.

● The tip does not heat up.

●

The sensor error is dis-

played.

CHECK : Is the tip inserted properly?

: Insert the tip completely.

CHECK : Is the connection cord and/or the heater/sensor broken?

: See the appropriate section of this manual regarding how

to check the connection cord and/or the heater/sensor for

breakage.

● Solder does not wet the

tip.

CHECK : Is the tip temperature too high?

: Set the appropriate temperature.

CHECK : Is the tip contaminated with oxide?

: Remove the oxide (see “Tip maintenance” on P. 12).

● The tip temperature is

too high.

CHECK : Is the connection cord broken?

: See “Checking the connection cord for breakage” on P. 13.

CHECK : Is the entered tip identiﬁcation number correct?

: Enter the correct value.

● The tip temperature is

too low.

CHECK : Is the tip contaminated with oxide?

: Remove the oxide (see “Tip maintenance” on P. 12).

CHECK : Is the entered tip identiﬁcation number correct?

: Enter the correct value.

● The soldering iron error

is displayed.

CHECK : Is the other soldering iron connected? Or the MODEL

FM-2021 plug disconnected?

: Connect the MODEL FM-2021 soldering iron.

CHECK

ACTION

10. ERROR MESSAGES

● Sensor Error When there is the possibility that a failure has

occurred in the sensor or heater (including

the sensor circuit), is displayed and the

power is shut down.

NOTE:

The sensor error also occurs if the tip is not inserted

properly.

●

Low-temperature alarm

tolerance error

If the sensor temperature falls below the

difference between the current temperature

setting and the low-temperature alarm

tolerance, is displayed and the warning

buzzer sounds. When the tip temperature rises

to a value within the set tolerance, the buzzer

will stop sounding.

EXAMPLE:

Assume that the temperature setting is 400°C/750°F and

the tolerance 50°C/100°F. If the temperature continues to

decrease and ﬁnally falls below the value indicated below

while the heating element is on, the displayed value

starts blinking to indicate that the tip temperature has

dropped.

● Heater terminal short circuit

error

will flash, and the buzzer will sound

continuously, when the tip is inserted wrong

way round, an incompatible tip is inserted,

or a foreign object has found its way into the

connector.

EXAMPLE:

will ﬂash, and the buzzer will sound three

times, if the process gate cannot read the Tip

ID.

will be displayed if Tip ID has not been

entered.

will be displayed if the connector cord

is not attached to the station OR the wrong

soldering iron is connected.

● Soldering iron error

350�C (400�C – 50�C) 



Low-temperature alarm tolerance

Set temperature



650�F (750�F – 100�F) 



Low-temperature alarm tolerance

Set temperature



● Tip ID error

7. TIP IDENTIFICATION (TIP ID) NUMBER

● Entering the Tip ID number

How to read out the bar code of

the tip into the MODEL FM-202:

1. Insert the tip (connector side) into the

process gate in the front of the station.

2. Insert the tip until the buzzer sound

once. The display shows . The LED

indicator will stop flashing. Now the tip

identiﬁcation number has been stored.

NOTE:

When the buzzer sounds three times is reading error, insert

the tip again.

CAUTION:

Do not insert the tip opposite side or other incompatible tip.

CAUTION:

Do not damage or remove the bar code sticker of the

Tip ID number .

Soldering tips have different thermal chara-

cteristics, depending upon their mass, shape,

and surface area. It should be obvious that the

tip temperature at idle will not be the same for a

ﬁne tip as it will be for a heavy chisel tip, although

the set temperature may be the same for each

tip. The MODEL FM-202 processor incorporates

the ability to electronically compensate for tip

geometry variations using Tip IDs. Each MODEL

FM-202 tip shape has a speciﬁc Tip ID; whenever

a tip is changed, the Tip ID should be entered into

the MODEL FM-202 for most effective process

control.

There are two ways to enter Tip ID data into the

MODEL FM-202:

See below or page 6 of this manual. This proce-

dure is the simplest and most common.

See Appendix A of this manual, when the Tip ID is

not readable for some reason.

1Y100CB3 01

T7-D24

Part number Serial number

Bar codeTip ID

CAUTION:

When tip is inserting the MODEL FM-2021, the process

gate cannot read the bar code. If a tip insert into the process

gate while the tip is already in the MODEL FM-2021, buzzer

will sound irregularity. Remove the tip from the MODEL

FM-2021 for reading the Tip ID.

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